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HomeMy WebLinkAbout5F - Replacement of Vehicles MEETING DATE: AGENDA #: PREPARED BY: PRESENTER: AGENDA ITEM: DISCUSSION: 4646 Dakota Street SE Prior Lake. MN 55372 CITY COUNCIL AGENDA REPORT August 16, 2010 5F AI Friedges, Parks and Fleet Supervisor AI Friedges Consider Approval of a Resolution Authorizing the Replacement of a 2000 F350 Utility Truck and a 2003 Ford Expedition Fire Truck Introduction The purpose of this agenda is to seek City Council approval for the replacement of the above listed equipment. Historv As part of the Capital Improvement Program (CIP), the City Council adopts an Equipment Replacement Plan each year. The purpose of this Plan is to identify and program equipment and vehicles that need replacement due to age or wear, or for additional equipment that needs to be purchased due to growth. Actual expenditures for all equipment identified in the Plan are subject to Council approval. For 2010 the Plan programmed: 1. $86,327.00 for a one ton chassis 4X4 truck with utility box (Street and Utility Department) 2. $40,000.00 for a sport utility vehicle (Fire Department) Annually, City staff also evaluates any vehicles that can have their useful lives extended. As part of the 2011-2015 CIP, City Staff recommended that five major pieces of equipment scheduled for replacement in 2010 be extended out to future years based on current condition and use. The 2000 F350 Utility Truck and 2003 Ford Expedition Fire Truck were not extended based on current use and condition. The Utility Truck is in need of major repairs and because it has a gas engine, it is expected that additional engine repairs will continue as the average life of these engines under the specific work conditions is 10 years. The Fire Truck is a first responder vehicle and while it can still be retained for use by the City in another capacity, Staff recommends it be replaced as a fire vehicle. Currently, the City replaces Police squad cars between 75,000 and 80,000 miles. This vehicle is a critical first response unit and staff believes it has exceeded its threshold of emergency reliability and therefore should be replaced. Current Circumstances Based on condition and need for repairs, City staff is recommending the following equipment be replaced in 2010: R:\Council\2010 Agenda Reports\08 16 10\equipment purchase1,docR:\Council\20 I 0 Agenda Reports\08 16 IO\equipment purchase I.doc 1. F350 Ford 4X4 (1 Ton) Utility Truck (Unit #750) The Streets and Utilities Division of Public Works currently utilizes a F350 4X4 truck that is equipped with a utility box for sign repair and replacement, re-constructing manholes, pulling lift station pumps, traffic control, hydrant repair, catch basin repairs and gate valve repairs. Staff recommends the trade-in of this vehicle and proposes to purchase a one-ton chassis diesel 4X4 equipped with a utility box and appurtenant equipment. The new vehicle can also be used for water system pump removal. Currently, the City utilizes contractors for this function at a very high cost. The existing 2000 F350 Ford 4X4 (one-ton) utility truck is 10 years old and has accumulated 96,820 miles. This vehicle requires $5,544.88 of repairs in the near future to continue use. The attached detailed vehicle analysis contains additional information on the recommendation for replacement. Based on that analysis, Staff believes the purchase of a new one-ton truck is the most cost-effective option for the City. The following cost analysis was completed based on actual price information: Option Initial Cost Trade PV Life Annual Annual Total In Future Expect Maint RR (%) Annual Trade Cost I New $77,815.49 $4,300 $4,000 12 $1,670 2 $8,219 I Used" $81,824.84 $4,300 $4,000 10 $1,670 2 $9,910 I Rebuild $62,753.00 $0 $2,500 6 $2,000 2 $12,928 I Repair"" $5,544.88 $0 $500 2 $5,500"" 2 $8,534 *2008 F350 17k miles ""Make current repairs and drive to $0 value, includes 4 month delay for replacement with average number of contractor service calls assumed and rentals needed over that period in annualized cost. Based on the detailed replacement analysis and the cost analysis, the least costly option for the City is replacement of the existing F350 Utility Truck with a new truck. In accordance with the City's purchasing policy, quotes were solicited through the State of Minnesota Purchasing Program for Ford, General Motors (GM) and Chrysler. Because of non-availability, Polar Chevrolet (representing GM) did not respond with a bid. Elk River Ford/Dodge supplied a bid through the State of Minnesota Purchasing Program for Ford only. Additional non-state quotes were also solicited for Ford, Chrysler and GM trucks. Based upon lack of availability and price competitiveness with the Ford F350, no quotes were supplied by the Chrysler or GM dealers contacted. The low quote amount of $27,881.48 was submitted by Wolf Motors. Staff is recommending this vendor. The bid/quotes were received as follows: Price Comparison for One Ton Chassis 4X4 Truck I Wolf Motors Elk River Ford I State Bid No Yes I Make I Model Ford F-350 Ford F-350 I Price $30,292.00 $30,443.00 I Trade-in Value ($ 4,300.00) ($ 4,000.00) I Sub-Total $ 25,992.00 $ 26,443.00 R:\Councit\2010 Agenda Reports\08 16 10\equipment purchase1 ,doc 2 I Tax (6.5%) I License Fees I Total $ 1,689.48 $ 200.00 $27,881.48 $ 1,718.80 $ 200.00 $28,361.80 In addition to the truck chassis, quotes were received for the utility box and appurtenant equipment and are as follows: Price Comparison for Utility Box & Appurtenant Equipment Vendor Berts Aspen Fiberglass Service Body $6,383.00 $6,743.00 I Delivery $373.50 N/C I Compartments $3,396.00 $2,484.00 I I Service Body Options $4.177.00 I $4,306.00 I I Paint $1,075.00 I $857.00 I I Receiver Hitch $252.00 I $554.00 I I Crane $13,063.00 I $12,723.00 I I Power Inverter $1.050.00 I $2,967.00 I I VMAC Air $10,837.00 I $11,079.00 I I LED Warning Lights $1,030.00 I $1,280.00 I I Sub-total $41,636.50 I $42,993.00 I I Tax $2,862.51 i $2,955.77 I I Total $44,499.01 I $45,948.77 I ABM $5,730.00 N/C I $2,661.00 I $3.708.00 I $1,911.00 I $483.00 I $13,359.00 $1,928.00 $12,410.00 $1,116.00 $43,306.00 $2,977.29 $46,283.29 I The following safety equipment with a total cost listed will be installed in the proposed truck: litem I Air impact, Flashlight & LED Mini-Light Bar Cost I $1,135 I The total cost for the truck chassis, utility box and appurtenant equipment is $73,515.49. The Equipment Plan had $86,327.00 programmed for this purchase. 2. Ford Expedition (Unit #9200) The Fire Department currently utilizes the Ford Expedition for their Fire Chief and Assistant Fire Chiefs as a first responder vehicle. This vehicle is equipped with all the necessary appurtenant equipment needed for emergency services. The existing 2003 Ford Expedition is seven years old and has accumulated 105,118 miles. Although this vehicle is no longer reliable for first responder emergency response, staff recommends retaining the Expedition to be utilized by the Public Works Department during the summer months for the following reasons: · From May through September, the Public Works Department does not have sufficient vehicle coverage. Public Works Supervisors do not have access to vehicles for site visits or equipment transport. · In the past, we retained all of the Ford Crown Victoria squad cars that were replaced by new squads and utilized them during the summer months. These old squad cars were used for transporting seasonal staff to their job sites and then later sold at an auction after the seasonal jobs were completed. Although the use of the Crown Victorias proved to be very useful, in 2008 the Police Department began purchasing Dodge Chargers. If maintained well, the resale for the Dodge Chargers will remain R:\Councit\2010 Agenda Reports\08 16 10\equipment purchase1 ,doc 3 much higher than the Ford Crown Victorias. Transporting seasonal staff and maintenance equipment in these vehicles all summer substantially depreciates the value. To receive the most value for the Dodge Chargers, they will be immediately sold. By not retaining this vehicle during the summer months as we have in the past, it contributes to the significant shortage of vehicles. Based on equipment needs, budget and required towing capacity, the City pursued a Ford Explorer (V8) (smaller than the Expedition and more fuel efficient) and Jeep Grand Cherokee (V8) as suitable replacement vehicles. The attached detailed vehicle analysis contains additional information. Based on that analysis, Staff believes the purchase of a new truck and retaining the existing truck for a period of four more years is the most cost effective option for the City. The following cost analysis was completed: Option Initial Trade PV Life Annual Annual Total Cost In Future Expect Maint RR(%) Annual Trade Cost I New wI Trade I $33,123.02 $4,000 $4,000 8 I $875 2 $5,101 I Used' wI Trade I $34,072.00 I $4,000 I $4,000 I 7 I $875 I 2 $5,827 I New" Retain Old I $33,123.02 I $1,000 I $800 I 12 I $1,000 I 2 $3,761 '2008 Ford Explorer V8 (red) 16k miles "Keep truck for 12 years with Public Works Utilization for last four years In accordance with City purchasing policy, bids were solicited through the State of Minnesota Purchasing Program for Ford and Jeep. Elk River Ford Dodge represents both Ford and Jeep and submitted only a Ford bid as it was the most affordable option. Non-state bid quotes were also solicited. Chrysler/Jeep Dealers noted that they could not provide a price lower than the State-Bid for the Jeep/Grand Cherokee or the Ford Explorer and therefore did not provide a quote. Wolf Motors representing Ford provided a non-State Bid quote and was the lowest. The low quote amount of $25,576.00 was submitted by Wolf Motors. Staff is recommending this vendor. The bids/quotes were received as follows: 2010 Ford Explorer V8 I State Bid Make I Model Price Tax I License Fees I Total Wolf Motors No Ford Explorer $25,376.00 I N/C I $ 200.00 I $25,576.00 Elk River Ford Yes Ford Explorer $25,404.40 N/C I $ 200.00 I $25,604.40 Quotes were received for a light bar, traffic advisory siren, controls and related equipment. Staff recommends proceeding with the low bid of $6,047.02 which was received from Northern Safety Technology, Inc. , Northern Safety Technology, Inc. Emergency Automotive Technologies, Inc. I $6,093.15 Total I $6,047.02 R:\CoLlncit\2010 Agenda Reports\08 16 10\equipment purchase1.doc 4 A rear cargo storage unit, GPS unit and graphics will be installed on the proposed vehicle with an estimated cost not to exceed $1,500.00. The total cost for the truck and related equipment is $33,123.02. The Equipment Plan had $40,000.00 programmed for this purchase. Conclusion Based on the City's detailed vehicle needs and financial analysis, Staff is recommending the purchase of a New 2010 F350 Utility Truck and a New 2010 Ford Explorer Fire Truck and appurtenant equipment from the above- listed, low-quote venders. ISSUES: Vehicle availability from General Motors and Chrysler limited the City's options for replacement. The State Bid has the same vendor for Ford and Chrysler options which results in only one bid from this vendor depending on which is the cheapest. In the case of the Utility Truck, the GM dealer noted that they could not guarantee a vehicle for the State Bid price and therefore did not submit a quote. For non-State Bid quotes, it was noted to the City that availability and inability to beat the State Bid or Ford's prices for these vehicle classes was the reason for not to submitting quotes. In both cases, the low mileage used options were not as cost effective as new purchases. This is due primarily to the fact that the used options are not base vehicles and have substantial upgrades thus increasing costs. Staff evaluated 98 used one-ton trucks and 189 used Explorers and Jeeps. The current State Bid is expected to expire this month for these vehicles and will not reopen until January. The Ford Dealers have indicated to the City that they expect their vehicle costs to rise by $3,000-$5,000 for the next bid which will also increase non-state bid costs. If the City were to wait for the next State Bid to see if prices from Chrysler and GM could be obtained, most likely the result would be higher costs. Staff anticipates that under the aforementioned scenario, other alternatives to purchasing new may be the most cost effective replacement options for these vehicles. FINANCIAL IMPACT: The 2010 Equipment Plan portion of the CIP had $126,327.00 programmed for the purchases of equipment as outlined in this report. The total cost of the recommended equipment is $106,638.51 which is $19,688.49 less than originally programmed. The funds will be drawn from the Revolving Equipment Fund. A financial analysis of several alternatives yielded that the lowest annual cost to taxpayers is achieved by purchasing new vehicles for replacement at this time. ALTERNATIVES: The alternatives are as follows: 1. Approve a resolution authorizing the purchase of the proposed equipment and trade-in of the Utility Truck as detailed in this report. 2. Table this agenda item for a specific reason. 3. Deny this agenda item for a specific reason and provide staff with direction. R:\Councit\2010 Agenda Reports\08 16 10\equipment purchase1.doc 5 RECOMMENDED Alternative #1. MOTION: R:\Collncit\2010 Agenda Reports\08 16 10\equipment purchase1.doc 6 4646 Dakota Street SE Prior Lake, MN 55372 RESOLUTION 1 a-xxx A RESOLUTION AUTHORIZING REPLACEMENT OF 2000 F350 UTILITY TRUCK (UNIT# 750) AND 2003 FORD EXPEDITION (UNIT# 9200) WHEREAS, WHEREAS, WHEREAS, WHEREAS, WHEREAS, WHEREAS, WHEREAS, WHEREAS, WHEREAS, Motion By: Second By: Each year the City Council adopts an Equipment Replacement Plan as part of the Capital Improvement Program (CIP); and The 2010 Equipment Replacement Plan contemplates the replacement of: 1. One 2000 Ford F-350 Utility Truck (Unit #750) 2. One 2003 Ford Expedition (Unit #9200) The 2010 Equipment Replacement Plan programmed the following purchases: 1. $86,327.00 for a one ton chassis 4X4 truck with utility box (Street and Utility Department) 2. $40,000.00 for a sport utility vehicle (Fire Department) A detailed needs and financial analysis of each piece of equipment proposed for replacement has been completed and was included in the agenda report; and Quotes were received through the State Purchasing Program and from non-state bid vendors to ensure the lowest prices; and Staff is authorized to trade-in one currently owned 2000 Ford F-350 Utility Truck (Unit #750); and Staff is authorized to retain the 2000 Ford Expedition to be utilized by the Public Works Department; and Staff is authorized to purchase one 2011 Ford F-350 with utility box and appurtenant equipment for a cost not to exceed $73,515.49; and Staff is authorized to purchase one 2010 Ford Explorer and appurtenant equipment for a cost not to exceed $33,123.02. NOW THEREFORE, BE IT HEREBY RESOLVED BY THE CITY COUNCIL OF PRIOR LAKE, MINNESOTA as follows: 1. The recitals set forth above are incorporated herein. 2. Staff is authorized to trade in and purchase the following equipment: a. Trade in one 2000 Ford F-350 4X4 Utility Truck (Unit #750) GIAGENDA REPORTS AND RESOLUTIONS\2010\ 816 Equipment Purchase Resolution 81610 b. Purchase one Ford F-350 4X4 with utility box and appurtenant equipment for a cost not to exceed $73,515.49 from Wolf Motors ($27,881.48), Bert's Equipment ($44,499.01) and appurtenant equipment ($1,135). c. Purchase one 2010 Ford Explorer and appurtenant equipment for a cost not to exceed $33,123.02 from Wolf Motors ($25,576.00), Northern Safety Technology, Inc. ($6,047.02) and appurtenant equipment ($1,500.00). d. All pieces of equipment shall be purchased for a total price not to exceed $106,638.51. 3. Funds will be drawn from the Revolving Equipment Fund. A total of $73,515.49 from account #410-43100-580 and a total of $33,123.02 from Account # 410-42200-580. PASSED AND ADOPTED THIS 16th DAY OF AUGUST, 2010. YES NO Myser Erickson Hedberg Keeney Millar Myser Erickson Hedberg Keeney Millar Frank Boyles, City Manager R:\Council\201o Agenda Reports\08 16 1o\Equipment Purchase Resolution.doc 2 EQUIPMENT NEED ANALYSIS Equipment: Year: 2000 Ford F-350 (Unit #750) Mileage/Hours: 96,820 I. Refurbishinl! Analvsis: The 2000 Ford F-350 4X4 utility truck needs $5,544.88 in repairs to be retained and operational for its intended use - see below for reference. These repairs do not take into account the potential engine transmission and drive train failures and expenses that may occur if we retain this vehicle. The current repairs are only expected to extend the life of this vehicle about 2 years. Currently this truck has accumulated 96,820 miles and the life expectancy is ten years or 100,000 miles for a gas engine utility truck. To refurbish and extend the life expectancy is not effective. Summary of Needed Repairs for the Existing Ford F350 Year 2000 Repairs Cost for Projected Cost for Grand Total Needed Repairs Labor Labor Repairs & Labor I Front u-joints $98.62 2 hours I $60 $158.62 I 4X4 Hubs $440.58 2 hours I $60 $500.58 Stabilizer & $130.84 2 hours $60 $190.84 Bushings I Tie Rod Ends I $464.58 I 3 hours I $90 I $554.58 4X4 Seals & 0- $224.00 2 hours $60 $284.00 rings Rear Leaf $800.93 6 hours $180 $980.93 Springs Weak Rear Pads & $205.00 2 hours $60 $265.00 Rotors I Shifter Tube I $69.40 I 3 hours I $90 I $159.40 I Ball Joints I $227.79 I 3 hours I $90 I $317.79 I Front Tires I $203.14 I I hour I $30 I $233.14 I Seat Repair I $200.00 I None (included) I $0 I $200.00 I Box Repair I $1,700.00 I In house Repair I $0 I $1,700.00 I Totals I $4,764.88 I 26 hours 1$780 I $5,544.88 R:\Council\2010 Agenda Reports\08 16 IO\equipment needs analysis Unit 750.doc II. Lease/Rental Ootions: The City retains this type of vehicle with gas engines for ten years or 100,000 miles. If the City entered into a lease option on this utility truck, it would result in a long term lease. Long term leases cost more than a purchase. III. Zero Value Ooeration: This truck has met its life expectancy for its intended purpose. Repairs of$5,544.88 are needed to keep this truck operational. At this time, the City will receive a trade-in value of $4,300. To repair this vehicle to its intended functional use would lose $5,544.88 and $4,300 (trade-in value) for a total of$9,844.88. In addition to this cost retaining this vehicle to a point where it no longer functions could result in additional costs for rentals as this vehicle is currently equipped with a cane and sign equipment that no existing vehicle could be utilized for. With a replacement period of about 4 months this could result in about $6,000 of rental and contractor needed services should the truck become unavailable for that period depending on the time of year. IV. Alternative Fuel Analvsis: The proposed Ford F350 is equipped with a diesel engine capable of operating on B-20 diesel fuel. The engine is low emissions and is US EPA compliant. The existing truck is gasoline. V. Eauioment Utilization: This vehicle will predominantly be utilized by the Streets and Utilities Division of Public Works as outlined in this report. Maintenance staff foreman meet daily to assure that all vehicles and equipment are schedule to their maximum potential. VI. Eauioment Partnershio: All City owned trucks are utilized on a daily basis by Public Works Maintenance Divisions employees. Partnerships with other organizations with trucks are not a viable option. VII. Used Eauioment Ootions: Staff has researched available vehicles and the best used truck is a 2008 F-350 with 17k miles. This truck would need a utility box and appurtenant equipment as the chassis does not currently have this equipment. Staff evaluated 98 used one ton trucks. Only 4 were available with less than VIII. Best Cost Ootion: Based on the available options Staff has completed the following financial analysis to determine the most cost effective replacement option: Option Initial Cost Trade In Life Expect Annual Maint Annual RR (%) 21 21 21 21 Total Annual Cost $8,219 $9,910 $12,928 $8,534 I New 1 $77,815.49 1 $4,300 I Used* I $81,824.84 I 1 Rebuild 1 $62,753.00 I I Repair** 1 $5,544.88 1 *2008 F350 17k miles **Make current repairs and drive to $0 value, includes 4 month delay for replacement with average number of contractor service calls assumed and rentals needed over that period annualized yearly. I $4,300 1 $0 I $0 1 PV Future Trade $4,000 $4,000 $2,500 1 $500 1 12 1 101 61 21 $1,670 $1,670 $2,000 $5,500** Recommendation: Based on the criteria above staff believes the best option available at this time is to trade in the existing truck and purchase a new truck and equipment. R:\Council\2010 Agenda Reports\08 16 lO\equipment needs analysis Unit 75o.doc EQUIPMENT NEED ANALYSIS Equipment: Ford Expedition (Unit #9200) Year: 2003 Mileage/Hours: 105,118 I. Refurbishinl! Analvsis: The 2003 Ford Expedition is seven years old and has accumulated 105, I 18 miles. It is no longer reliable as a first response vehicle for emergency situations. Because emergency vehicles and equipment are relied upon and expected to arrive at every crisis without break downs, the refurbishing criteria is much more in-depth compared to typical maintenance on standard equipment and vehicles. Engines, drive-trains, transfer cases, suspensions and appurtenant equipped emergency equipment must be refurbished, as well. With the cost incurred in this type of restoration, it is more cost effective to purchase new. II. Lease/Rental Ootions: No lease or rental options are available for fire and rescue equipment. III. Zero Value Ooeration: This vehicle has met its life expectancy for its intended use. To continue to receive value from its initial purchase, staff recommends utilizing the vehicle in the Public Works Department. IV. Alternative Fuel Analvsis: This vehicle is equipped with a gas engine and is E85 Compatible. V. Eouioment Utilization: The Ford Expedition has been utilized by the Fire Chief and Assistant Fire Chief as a first response vehicle. This vehicle is seven years old and has accumulated 105, I 18 miles. To maximize the utilization ofthis vehicle, the supervisors in the Public Works Department will utilize this vehicle for transportation, traffic control and transporting seasonal staff during the summer months in lieu of employees using their personal vehicles. VI. Eouioment Partnershio: All City owned trucks are utilized on a daily basis by Public Works Maintenance Divisions employees. Partnerships with other organizations with trucks are not a viable option. VII. Used Eouioment Ootions: Staff has researched available used vehicles and the best option meeting the Fire Departments needs is a 2007 Ford Explorer V8 with only 16k miles for $25,000. It is red and will need to be equipped. Staff evaluated 189 Ford Explorers and Jeep Grand Cherokees to determine the best used option. R:\Council\20] 0 Agenda Reports\08 16 1 O\equipment needs analysis Unit 9200.doc VIII. Best Cost Ootion Analvsis: Option Initial Cost Trade In PV Future Trade New $33,123.02 $4,000 $4,000 wi Trade Used* wI $34,072.00 $4,000 $4,000 Trade 1 New** $33,123.02 I $1,0001 $800 *2007 Ford Explorer V8 (red) 16k miles **Keep truck for 12 years with Public Works Utilization Life Annual Annual Total Expect Maint RR(%) Annual Cost 8 $875 2 $5,101 7 $875 2 $5,827 12 1 $1,000 2 $3,761 Recommendation: Based on the options evaluated at this time Staff recommends retaining the Expedition for Public Works Department use and purchase of a new 2011 V8 Ford Explorer as a replacement vehicle. R:\Council\20 1 0 Agenda Reports\08 16 I O\equipment needs analysis Unit 9200.doc