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HomeMy WebLinkAbout9F - PW Vehicle Purchases REVIEWED BY: SUBJECT: APRIL 17, 2000 9F BUD OSMUNDSON, DIRECTOR OF PUBLIC WORKS / CITY ENGINEER 1/ FRANK BOYLES, CITY MANAGER . 3 T CONSIDER APPROV AL OF RESOLUTION oo~ AUTHORIZING THE PURCHASE OF TWO, FIVE- TON, SINGLE AXLE CAB AND CHASSIS TRUCKS FOR PUBLIC WORKS MAINTENANCE THROUGH THE STATE COOPERATIVE PURCHASING PROGRAM DATE: AGENDA #: PREPARED BY: DISCUSSION: History The purpose of this agenda item is to authorize the purchase of two replacement, five-ton single axle, cab and chassis trucks through the Minnesota Cooperative Purchasing Program. Current Circumstances The Public Works Maintenance Department utilizes five ton trucks year around in the street and utility maintenance areas. The duties include: snow plowing on the City's streets, sand/salt spreading, hauling and spreading of crushed rock, gravel, and bituminous materials; hauling of street sweepings; hauling of unsuitable soil from utility breaks in streets and the replacement of these soils with sand; the hauling of street repair debris such as concrete and bituminous; and the hauling of tree and storm debris; plus a variety of other maintenance tasks. The City currently has seven, five-ton single axle trucks. Five are utilized for the Public Works maintenance purposes described above. The Parks Department utilizes each of these vehicles periodically and in addition has assigned to their department two, single axle dump trucks. They utilize these trucks for the hauling of materials such as black dirt, ball diamond/in field lime and other 16200 EsgijtJ~~. S.E., Prior Lake, Minnesota 55372-1714 / Ph. (612) 447-4230 / Fax (612) 447-4245 AN EQUAL OPPORTUNITY EMPLOYER aggregates. One of the Parks trucks is used on a regular snow plow route and the 1984 is used in sanding operations following up behind two front end loader plow routes. Yearly, as part of the Capital Improvement Program, the City Council adopts an Equipment Replacement Fund and matrix. The purpose of the Equipment Replacement Fund and matrix is to identify and budget for equipment and vehicles which need replacement due to age and wear, or for additional equipment which needs to be purchased. All equipment identified in the matrix is subject to Council approval. The matrix identifies $92,400.00 in 1999 and $97,020.00 in 2000 as replacement costs. The Issues While the matrix calls for the replacement of two 1988 International trucks, we are recommending replacement of a 1984 and 1988 truck. The remaining 1988 International will be retained and rotated to the Parks Department to replace the 1984 vehicle we trade. Typically, the engines, transmissions, and drive train on five-ton trucks are capable of operating 70,000 to 100,000 miles before needing major repairs and overhauls. The problem with City owned, on the road equipment is that while the engine survives, everything else on the vehicle rusts or wears out and requires replacement. The two trucks to be replaced were given a thorough inspection by Jon Donovan, our Fleet Maintenance Coordinator. His description of the status of the 1988 truck and the 1984 truck is attached. The 1984 International truck (Unit #518) needs approximately $25,000.00 worth of work to bring it to a serviceable and dependable condition. The 1988 International, (Unit #463) will need approximately $20,500 worth of rehabilitation work. This agenda item is only for the authorization to order the two, five-ton, single axle body and chassis trucks. The authorization to purchase the remaining equipment, the box, plow, wing, sander, and hydraulic system to operate them, which is also purchased through the State Cooperative Purchasing Program, will be brought back to you at a later date. The estimated cost per truck for this equipment is approximately $40,000.00. SINGAXLE.DOC These trucks right now are taking five to six months to receive after an order is placed. The additional equipment will take one to two months to be manufactured and installed after the body and chassis arrives. The State Cooperative Purchasing Program has prepared specifications and solicited bids for five ton, single axle body and chassis. The bids are shown below: Manufacturer Model Engine Engine Warranty Base Price Options Subtotal X Two Trucks Less trade-in Subtotal Tax Total Sterling L-8500 CAT 3126,250 h.p. 3 yr., 150,000 miles International 2654 AT466E, 250 h.p. 3 yr., 150,.000 miles $45,500.00 $7,485.00 $52,985.00 $105,970.00 ($20,400.00) $85,570.00 $5,562.00 $91,132.00 $45,250.00 (1) $8,500.00 $53,750.00 $107,500.00 ($12,000.00) $95,500.00 $6,208.00 $101,708.00 Notes: 1. The International truck does not offer a heavy duty driveline, automatic drain valves on air tanks, heavy duty midship crossmember, front fender extensions, or a transmission temperature gauge which are included in the Sterling options price. Three other vendors, Mack, Freightliner, and Volvo provided base bids of $60,634.00, $48,030.00, and 51,089.00 respectively. In addition, to having higher base bids, these three manufacturers' trucks are not commonly used for snowplowing; and therefore, are not designed appropriately for a snow plow, wing, and all the associated electrical and hydraulic system components. SINGAXLE.DOC FINANCIAL IMPACT Cost Benefit Analvsis The main goal of a replacement policy is to lower the equipment life time costs. With the age, the amount of hours, and wear and tear on the 1984 and 1988 Internationals, costly repairs and down time have occurred. Staff has investigated the limited maintenance records we have for the trucks being considered for replacement. One way to analyze whether or not a piece of equipment should be replaced is to look at the number of times it is in the shop, and then at how many times it was in for major repair and not standard maintenance such as lube, oil, and filter. Unit #463, the 1988 International was in the shop twenty- two times from 1989 through 1996, ten times for major repairs. In the period between 1997 and 2000, it was in the shop twenty-two times and required major repairs seventeen times. Data on the 1984 International is very limited and nonexistent prior to 1989. As a comparison, Unit #464, the other 1988 International truck, was in the shop twenty-three times from 1989 through 1996, nine times for major repairs. However, from 1997 through 1999, it was in the shop twenty-seven times, and required major repairs twenty-three times out of the twenty-seven. This data suggests that in the eighth or ninth year more major repairs are required, and the lifetime and lifecycle costs increase. As shown above, the Sterling cab and chassis is the lower of the two bids received for these trucks on the State Cooperative Purchasing Program. The total price including base plus options of $52,985.00 for each cab and chassis compares favorably to the 1998 price which the City paid of $52,851.00. In the future, these trucks should be traded in when they are ten years old and the frames, boxes, and plows are in better condition, if we wish to maximize our trade-in and thereby lower our lifetime costs. Our trade in vehicles for this purchase are sixteen years old and twelve years old. City Council Purchasing Criteria At the February workshop, the City Council discussed purchasing for the year 2000. Some guidelines were discussed and the Purchasing Policy was reviewed. The SINGAXLE.DOC criteria the Council discussed and how this purchase addressed each criteria is shown below: Use minimum requirement specification not listed wants: The work performed by these trucks dictates the type and size of equipment. These vehicles are used year around for hauling and snow removal and therefore are sized accordingly.. These trucks are 250 h.p. versus 210 h.p. on the proposed trade-ins which is now the industry standard for this size truck. It also matches the 1998 Sterling truck engines previously purchased. Use functional requirements not an individual manufacturer's specifications: The specifications were prepared by the State Purchasing Department employees based upon their experience with equipment and the need expressed by public agencies purchasing from the bid. Receive where possible three real bids: Bids were received from five bidders, two of which had a small difference of$765.00 between the two bids. Time for the Citv Council to act: If the City Council desires additional information, this item could be deferred. Utilize some form of financial analvsis to support the purchase: The only alternative to purchasing these trucks outright to purchase over time through a loan. Sterling offers a 1 % interest per month alternative to purchasing outright while International has an offer of 7 1/2% annual interest after thirty days. These trucks, due to the requirements of snow removal equipment are not available to lease. Renting of dump trucks is an option at a cost of $45 to $65 per hour for hauling purposes, but we still would need additional snow plowing equipment unless we subcontract this work. Most contractors do not have snow plows, wings, and sanding equipment for their dump trucks, and their dump trucks are too big (large turning radius) to plow residential streets. We have calculated the life cycle costs for the equipment being replaced. These costs are affected by the original SINGAXLE.DOC . r ALTERNATIVES: SINGAXLE.DOC By purchasing Sterling trucks, the City can economize on our inventory of parts, plus our drivers are more easily interchangeable, being familiar with the two Sterlings we presently own. The familiarity with trucks can be a significant safety concern in snow plowing operations. The Sterlings are less expensive and Staff is familiar with these trucks, so our recommendation is to purchase the trucks at this time. If approved now, the two trucks may be ready for service about the middle of the 2000 - 2001 snow season. The alternatives are as follows: 1. Approve Resolution OO-XX authorizing the trade-in of the two vehicles and the purchase of two Sterling cab and chassis from Boyer Sterling Trucks of Minneapolis for a total cost of$91,132.00 2. Table this item for a specific reason. 3. Deny this item for a specific reason. I 3~ RESOLUTION 00- MOTION BY: UTION APPROVING THE PURCHASE OF TWO (2) STERLING, FIVE TON, SINGLE AXLE, CAB AND CHASSIS J~ SECONDED BY: ps WHEREAS, WHEREAS, the 1999 and 2000 Equipment Replacement Fund & Matrix identifies the purchase of two (2) replacement five ton, single axle dump trucks, and the two trucks being replaced are a 1984 and a 1988 International; and the cab and chassis will be purchased through the State of Minnesota . Cooperative Purchase Agreement which has prepared specifications and received bids as foHows: WHEREAS, VENDOR BOYER STERLING TRUCKS NORTH STAR INTERNA T'L TRUCKS MAKE & MODEL Sterling, L8500 International, 2654 HORSE POWER 250 h.p. 250 h.p. PRICE (2 Trucks) $105,970.00 $107,500.00 TRADE-IN ($20,400.00) ($12,000.00) SUB TOTAL $85,570.00 $95,500.00 TAX $5,562.00 $6,208.00 TOTAL $91,132.00 $101,708.00 WHEREAS, Boyer Sterling Trucks appears to be the lowest responsible bidder in the amount of$91, 132.00 NOW THEREFORE, BE IT RESOLVED BY THE CITY COUNCIL OF PRIOR LAKE, to approve the purchase of two (2) 5 ton, single axle cab and chassis through the State of Minnesota Cooperative Purchasing Agreement from Boyer Sterling Trucks at a cost not to exceed $91,132.00. AND FURTHER, trade-in of 1984 International truck (#518) and the 1988 International truck (#463) is hereby authorized. Passed and adopted this 17th day of Allril. 2000. YES \ I \ I t ^ I \ NO {Seal} City Manager 16200 E.Sglifi~~. S.E., Prior Lake, Minnesota 55372-1714 / Ph. (612) 447-4230 / Fax (612) 447-4245 AN EQUAL OPPORTUNITY EMPLOYER _.._^.,,,.~",._-_.........,,,..._._-~_.._.~~,.._-,..^"_."._..__.~-_.---_._'_.,.__.. ,_._-,,-~~.- LIFE CYCLE COST Unit No. 518 Date: 04/07/00 For Year Ending: Lifetime as of 04/07/00 1. Vehicle Description: 1984 International 5 Ton, Single Axle Dump Truck 2. Attachments: Dump Box, Plow and Wing 3. Original Purchase Price: (inc!. all attachments) $ 25,000.00 (In service since 8/84) 4. Resale Price: $ 7,200.00 5. Scheduled Life Expectancy: 10 Years 6. Usage Costs: (Since 1989) a) Shop Hours: 120 b) Shop Labor Costs: $ 3,000.00 ($25/Hr.) c) PartsIMaterials: $ 2,900.00 d) Farmed Out Costs: $ 500.00 e) Insurance: $ 6.420.00 ($400.00/per year) f) Fuel Costs: $11,643.00 g) Downtime Replacement Rental: N/A h) Total Usage Costs: $28.943.00 (b+c+d+e+f+g) 7. Total Mileage or Hours: 58.213 miles 8. Depreciation (3 - 4): $17,800.00 9. Total Life Cost (6h+8): $46,743.00 10. Life Cycle Average Cost (9/7): 0.80 per mile 11. Life Cycle Average Cost for Vehicle Class: * 12. Downtime in Hours This Year: * 13. Downtime - Life of Machine: * 14. A verage Downtime By Class: * *Unknown 15. Estimated Future Maintenance Expenditures (Attachments): $25,100.00 16. Comments: No data available prior to 1989. . MEMORANDUM DATE: April 7, 2000 TO: BUD OSMUNDSON PUBLIC WORKS DIRECTOR FROM: JON DONOVAN FLEET MAINTENANCE COORDINATOR SUBJECT: STATUS ON VEHICLE #518 1984 INTERNATIONAL MODEL 1954 DUMP TRUCK DT 466 210 HP DIESEL 58,213 MILES VIN # 1HTLDTYN2EHA66636 Cab & Frame: Cab, cabmounts, and cab frame structure rusted through, air tank rusting $13,000.00 through, shocks rusted out, frame crossmembers rusting through Plow: Plow frame rusted through and bent up, wing plow rusted through $3,000.00 Engine & driveline: Excessive blow-by (low compression), steel lines on engine rusting $6,200.00 through, steering box needs rebuilding, replace clutch, wheels rusting through Hydraulic tank cracked and leaking, hydraulic control valves corroded, hydraulic hoses $2,000.00 leaking and frayed Radiator - re-core $400.00 Rewire electrical $500.00 TOTAL $25,100.00 MEMO#518,DOC --.....-. ...........--.--. LIFE CYCLE COST Unit No. 463 Date: 04/07/00 For Year Ending: Lifetime as of 04/07/00 1. Vehicle Description: 1988 InternationalS Ton, Single Axle Dump Truck 2. Attachments: Dump Box, Plow and Wing 3. Original Purchase Price: (inc!. all attachments) $ 29,000.00 4. Resale Price: $ 14.100.00 5. Scheduled Life Expectancy: 10 Years 6. Usage Costs: a) Shop Hours: 120 b) Shop Labor Costs: $ 3,000.00 ($25/Hr.) c) PartsIMaterials: - $ 2,900.00 d) Farmed Out Costs: $ 1,500.00 e) Insurance: $ 4,620.00 ($420.00/per year) t) Fuel Costs: $14,361.00 g) Downtime Replacement Rental: N/A h) Total Usage Costs: $26,381.00 (b+c+d+e+f+g) 7. Total Mileage or Hours: 71,807 miles 8. Depreciation (3 - 4): $14,900.00 9. Total Life Cost (6h+8): $41,281.00 10. Life Cycle Average Cost (9/7): 0.57 per mile 11. Life Cycle Average Cost for Vehicle Class: * 12. Downtime in Hours This Year: * 13. Downtime - Life of Machine: * 14. A verage Downtime By Class: * *Unknown 15. Estimated Future Maintenance Expenditures (Attachments): $20.500.00 16. Comments: . MEMORANDUM DATE: April 7, 2000 TO: BUD OSMUNDSON PUBLIC WORKS DIRECTOR FROM: JON DONOVAN FLEET MAINTENANCE COORDINATOR SUBJECT: STATUS ON VEHICLE #463 1988 INTERNATIONAL MODEL 1954 DUMP TRUCK DT466 210 HP DIESEL 71,807 MILES VIN # IHTLDTVN5JH554258 Cab & frame: Cab corners rusted through, fuel tank and supports rusting through $1,500.00 Box and Plow: Box stretched and rusting through, subframe for box rusting and cracked $6,500.00 Plow Frame: Bent up, plow has been rebuilt and patched together three times $2,500.00 Sander: Worn out $2,100.00 Engine & drivetrain: Engine has scored cylinders as per Astleford International, air $5,700.00 compressor housing cracked, power steering pump bad Hydraulics operate slow, hoses leaking and frayed $1,500.00 Replace air dryer $300.00 Re-core radiator $400.00 TOT AL $20,500.00 MEMO#463.DOC --.-..-'---.--....,.----------'