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HomeMy WebLinkAboutBuilding Permits 11.1221, 11.1319, 12.91, & 12.104, Plumbing 11.1264, Fire Sprinkler 12.98, Heating 12.83 :i ' i..i P,L _i .. , . __f .ii __ .n _. _ _. " ' ' r u f 3OVld snonoIdSNOO NI lSOd 1��1f lauueld ;'D '+� 7, — � �)�'"� 'Vn �-�. r, I(� J . ' ...,0. L 1 .5_ ,-,. ) ,40.7 -- ) ° ` ✓ '.- s sa I ,y , of OlanJuoD ....+ �!►� 1 � ssaippy 0)!S � 1� SuIPIIng 3o zaump r{oUduosau IsSa I iouUsTQ Suluoz to --yam- uopon.ilsuoj adiii ,. , �.j ad,fj uednoao '' :l -.14F ,G Y. 22 f ) 1 'o 3? uua d ' $PIH -.2'!✓'yZ,) 0'17.1,, �"1 uont/rjissuID 2sf1.. snot[bn any 2��zna ui stmt aonl n[�� sup a�uvn� �o a ��a �v 1b2��8uzC�i�a 1. o s a�uti u�p g o 1vuo2Jvuialul E Tvg�uapisag ❑ aip fo O j uo as fo sluau,annbaJ aqj of ;uvnsjn panssi alum 7 Y sondx� p j�uoi�ipuo� ❑ POn. d I „, , uptlaadsu utizitn4 la Inaut aiufad '. j a IVZ 2IOI2Id 10 AII3 A a1t fl 3€ )' alzza. � xa� ar w s „ ` `; lV ...:� � . _ G . .` , r ? 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Pink city . // / l 3 Yellow Applicant (Please type or print and sign at bottom) ADDRESS ZONING (office use) /C 731 /i /i)t :/ /3 .S P/6)/?, 1_Ai / /nit) 377 CZ LEGAL DESCRIPTION (office use only) aa LOT BLOCK ADDITION PID ZS * U L. Q D OWNER //.,� (Name) C _ ' 7 2 A ) F i > (Phone) f j2 -4q7 5725 (Address) 62_0 / g L i-z r),er.E_ 1) fQ ( /% iA-V -45 BUILDER (Company Name) AO) /l1 (Phone) (Contact Name) (Phone) (Address) TYPE OF WORK S] New Construction ❑Deck ❑Porch ❑Re- Roofing ❑Re- Siding ❑Lower Level Finish ❑ Fireplace ddition DAlteration ❑Utility Connection / CODE: ❑I.R.C. I.B.C. X 0 Misc. 7 /U&Z/'V /t /SFt Type of Construction: I II & IV V A C PROJECT COST /VALUE $ Occupancy Group: & B E F H I M R S U (excluding land) Division: 1 6 3 4 5 I hereby certify that I have furnished information on this application which is to the best of my knowledge true and correct. I also certify that I am the owner or authorized agent for the above - mentioned property and that 11 construction will conform to all existing state and local laws and will proceed in accordance with submitted plans. I am aware that the building official can re ke this permit forj t cause. Furthermore, I hereby agree that the city official or a designee may enter upon the property to perform needed inspections. X 7 ignature Contractor's License No. Date Permit Valuation t 0 0 00 N , Park Support Fee # $ Permit Fee $ t 1, , I(a 50 SAC 1-7,20. 6),#3 $ & 6 /0. Plan Check Fee $ 4- 44--13 3 Water Meter Size 5/8 "; 1 "; $ State Surcharge $ -2_ Pressure Reducer $ Penalty $ Sewer /Water Connection Fee # 3 $ 45-0e._ Plumbing Permit Fee $ Water Tower Fee /000 # 3 $ 30 ®d.,' Mechanical Permit Fee $ Builder's Deposit $ Sewer & Water Permit Fee $ Other $ Gas Fireplace Permit Fee $ TOTAL DUE $ 15, 44%4 3 ele41_4 _61) it 1110 /, This A . plicatio Beck es Your Building Permit a Approved P aid /5, 2 f' St- R eipt No. 61, 7Z. ,- fiI Date 1i.. fG .. .`,„ - If � ,. I1 Building Official '....... D to This is to certify that the request in the above application and accompanying documents is in accordance with the City Zoning Ordinance and may proceed as requested. This document when signed by the City Planner cons tutes a temporary Certificate of Zoning compliance and allows construction to commence. Before occupancy, a Certificate of Occupancy must be issued. t exteriue r // � ` / f -3-11 A n y s rt e ,Nf r , ta t e p c, ' li Planning P rector Date Special ond if any r ' 24 hour notice for all inspections (952) 447 -9850, fax (952) 447 -4245 4646 Dakota Street Prior Lake, MN 55372 o Pitif. CITY OF PRIOR LAKE BUILDING PERMIT, Date Rec'd F ; TEMPORARY CERTIFICATE OF ZONING COMPLIANCE /2_. i Z 1 / AND UTILITY CONNECTION PERMIT U _ Fie e_. tAi/ /1- /22- / 4r0iNE 501P. 1. White File PERMIT NO 3 Pink Applicant / /3 /q 3 Yellow Ap / (Please type or print and sign at bottom) ADDRESS ZONING (office use) 1 ( 7, 1 (4, LEGAL DESCRIPTION (office use only) LOT BLOCK ADDITION PID O (Name) � --. 4 :: L -- "A —c e1 2 7,S (Phone) _ —' • — ' (Address) ft) 9 $t -- y e-o .f - L' BUILDER (Company Name) (Phone) (Contact Name) (Phone) (Address) TYPE OF WORK ❑ New Construction ❑Deck ['Porch ❑Re- Roofing ❑Re- Siding DLower Level Finish ❑ Fireplace ['Addition DAlteration ['Utility Connection CODE: ❑I.R.C. ❑I.B.C. XMisc . .-- Type of Construction: I II III IV V A B PROJECT COST /VALUE $ Occupancy Group: A B E F H I M R S U (excluding land) Division: 1 2 3 4 5 1 I hereby certify that I have furnished information on this application which is to the best of my knowledge true and correct. I also certify that I am the owner or authorized agent for the above - mentioned property and that 1 construction will conform to all existing state and local laws and will proceed in accordance with submitted plans. I am aware that the building official can revolyljthis permit for w cause. Furthermore, 1 hereby agree that the city official or a designee may enter upon the property to perform needed inspections. X /jam le? i2" /2—U Signature Contractor's License No. Date Permit Valuation Park Support Fee # $ Permit Fee $ SAC # $ Plan Check Fee $ Water Meter Size 5/8 ";/Jl J ; 4-7.c. 1 $ State Surcharge $ Pressure Reducer v / Zj 1 $ , Penalty $ Sewer /Water Connection Fee # $ Plumbing Permit Fee $ Water Tower Fee # $ Mechanical Permit Fee $ Builder's Deposit $ Sewer & Water Permit Fee $ Other $ Gas Fireplace Permit Fee $ TOTAL DUE OW '' $ + This A I / , do Be t ai - � our Building Permit When . ppro ed Paid �fr Receipt No. ( 411 1 2 1 t / Date 1 ( (l By it- Building Official Da This is to certify that the request in the above application and accompanying documents is in accordance with the City Zoning Ordinance and may proceed as requested. This document when signed by the City Planner constitutes a temporary Certificate of Zoning compliance and allows construction to commence. Before occupancy, a Certificate of Occupancy must be issued Planning Director Date Special Conditions, if any 24 hour notice for all inspections (952) 447 -9850, fax (952) 447 -4245 4646 Dakota Street Prior Lake, MN 55372 0 e- iRip Date Rec'd N CITY OF PRIOR LAKE PLUMBING PERMIT // .Z f, 1 1 '. Blue File PERMIT NO f f le . 1 l. (2-21 2I r�'NES 2. cola city / /240_ 3. Yellow Applicant (Please type or print and sign at bottom) ADDRESS ZONING (office use) 16751 N19 )t vv Y /x,5 51`f 1 LEGAL DESCRIPTION (office use only) LOT BLOCK ADDITION PID 1S. 4=N • CM, 0 O N ` N R8E /U re.-14g5 (Phone) /5 95Y— —95Y— Z 7 ' (Address)2 L A lir 4 ; g £, fit,. //._ APPLICA (Name) (-- 1 Jq/ 1f (Phone) A /� .-5 3 g m 7 (Address) 7 t ( W Z� J ` e Ile x , e* /J 4,i R /� 5 (Address) j (City) (Zip Code) (Contact Person) il o t /Ya CI' 44' 8" ��' j �� (Phone) � � cell APPLICANT SIGNATURE /" � , 4-.--- - I >, DATE l f X f / i APPLICANT PLEASE COMPLETE BELOW Quantity Type of Fixture Quantity Type of Fixture Bath Tub with or without shower Rough -ins Dishwasher ( Water Heater ,5 Floor Drain Water Softener Lavatory (Bathroom Sink) Stand Pipe (Washing Machine) 3 Laundry Tray (1 or 2 compartment sink Sewage Ejector Shower Stall Backflow Assembly 2 Sinks Backflow Assembly Test ( Bar Sink Lawn Sprinkler A Water Closet (Toilet) Other C "€± ),- „ FEE SCHEDULE Industrial, Commercial & Multi - family 1% of jo -cost with a $49.50 minimum Residential, New One & Two - Family $149.50 Residential, Additions & Alterations $49.50 i The Minnesota Statutes § 326B.148 0 $ 1 < Building Permit # "SURCHARGE" has been extended / until June 30, 2013, PLUMBING PERMIT FEE $ .625' The minimum surcharge for a STATE SURCHARGE $ .50 0 "fixed fee" permit is $5.00 TOTAL PERMIT FEE $ g5 , (0 This App • /jc, es Your Building Permit When . I pr ' ed Paid Re pt No. CE rys ` � 1 / ( ( Date / / " if 10 t ildi fi 'a Date - 24 hour notice or nspections (952) 447 -9850, fax (952) 447 -4245 4646 Dakota Street S.E., Prior Lake, Minnesota 55372 PRI0 Date Rec'd A . ' CITY OF PRIOR LAKE PERMIT NNNESOo Pt-6 p4 (/,_ t 1 Z--/ l' al"` Cit PERMIT NO. /z 2. Y eII App 3. Yellow Applicant (Please type or print and sign at bottom) ADDRESS /C 1 -1 u -7' 1 3 S , `�, o -- uk4� ZONING (office use) LEGAL DESCRIPTION (office use only) LOT BLOCK ADDITION Pm 7-5 . elo. uo .(%' OWNER [ A . n (Name) / V- % 5 A Ai C.) `' t ? ..-1'.g; S (Phone) 9 (Address) APPLICANT (Name) ..rte - _ _ _ 4. . S. _ 1,,..4 _ / ■ . (Phone) (4/7. - z96°' 1 -1 1 'C c? (Address) 2V1-7 .-Ab.Q t QQK_ Rt E d S tJ?PJ / I4 j , ..s 5 (Address) ( (City) (Zip Code) (Contact Person) BR 4 ,1 ..... �L 1 (Phone) (p5'/' -- 2, .2 3 APPLICANT SIGNATURE -4 - . .� DATE - -Zh`Z. Kim LA C-- �j' c,� .. APPLICANT PLEASE COMPLETE BELOW Quantity Type of Fixture Quantity Type of Fixture Bath Tub with or without shower Rough -ins Dishwasher Water Heater Floor Drain Water Softener Lavatory (Bathroom Sink) Stand Pipe (Washing Machine) Laundry Tray (1 or 2 compartment sink Sewage Ejector Shower Stall Backflow Assembly Sinks Backflow Assembly Test Bar Sink Lawn Sprinkler Water Closet (Toilet) 1 Other V. 1 jPE11sK) l k&rnn < 7 es4) 5 - i d c.? 7 Pptid E CHED LE p 7 �o 1Q n4o_ et Industrial, Commercial & Multi - family 1% of job cost with a $49.50 minimum Residential, New One & Two - Family $149.50 Residential, Additions & Alterations $49.50 The Minnesota Statutes § 32613.148 Est $ SOO Building Permit # "SURCHARGE" has been changed for one year effective PLUMBING PERMIT FEE $ 4) July 1, 2010, until June 30, 2011. STATE SURCHARGE $ .50 6 The minimum surcharge fora "fixed fee" permit TOTAL PERMIT FEE $ 5'0 - 7d is 55, beginning July 1, 2010 Thi j p • licatio B.. i ' es our Building Permi When Approved Paid Receip o. ,* 5-06 Jf � ,1 • I01/4 -- 2 ' 11 1 Z Date / �/ i By BuildineOffs. al ate ! /� 1 ' 24 hour notice for all inspections (952) 447 -9850, fax (952) 447 -4245 4646 Dakota Street S.E., Prior Lake, Minnesota 55372 ��PRIO Ar\ CI TY OF PRIOR LAKE BUILDING PERMIT, TEMPORARY CERTIFICATE OF ZONING COMPLIANCE Date Rec'd trt AND UTILITY CONNECTION PERMIT z . , 1 Z.. lkNEso 1/(c% kit/ /Lz_ 1. White File PERMIT NO 2. Perak City PERMIT NO. / - 3. Yellow Applicant (Please type or print and sign at bottom) ADDRESS ZONING (office use) J 4 731 Hwy l" So, LEGAL DESCRIPTION (office use only) LOT BLOCK ADDITION PID 2 S, 4 0 0 (, U OWNER Q ��e /` _�,/ (Name) _ r� SCl G� � e€ V � ✓� � /0- / J (Phone) 15 - 75 /' 7,), / (Address) ,4 73( / fiCel /3 5c) BUILDER r ✓ (Company Name) 6115 ii/ *-/- Sae (Phone) ' 5/-/3 42 r (Contact Name) (E ? ivy a � (Phone) (Address) / i !� , ( lt/P�O 4/ 5 - 5e)ss TYPE OF WORK ❑ New Construction ['Deck ❑Porch ❑Re- Roofing DRe-Siding ['Lower Level Finish ❑ Fireplace DAddition ❑Alteration ['Utility Connection 0'0 /� n 11 /4e0k1 U GIG ,3vo i0/b jc. �7c+ +h CODE: ❑I.R.C. EILB.C. ❑ Misc: goOd LA" ako.). ,C .scirm uzv x .sue Type of Construction: I lI HE IV V A B Occupancy Group: A B E F HI MR S U PROJECT COST /VALUE $ a,306 Division: 1 2 3 4 5 (excluding land) I hereby certify that I have furnished information on this application which is to the best of my knowledge true and correct. I also certify that I am the owner or authorized agent for the above - mentioned property and that all construction will conform to all existing state and local laws and will proceed in accordance with submitted plans. I am aware that the building official can revokgthis permit for just caus Furthermore, I hereby agree that the city official or a designee may enter upon the property to perform needed inspections. f Signature Contractor's License No. Date Permit Valuation Park Support Fee # $ Permit Fee $ SAC # $ Plan Check Fee $ Water Meter Size 5/8 "; 1"; $ State Surcharge $ Pressure Reducer $ Penalty $ Sewer /Water Connection Fee # $ Plumbing Permit Fee $ Water Tower Fee # $ Mechanical Permit Fee $ Builder's Deposit $ Sewer & Water Permit Fee $ Other $ Gas Fireplace Permit Fee $ TOTAL DUE $ 1 c ).'?„. i This Application Becomes Your Building Permit When Approved Paid / L Z-. 67 C Rec t No. c7,q05 7 Date y, '7,1 By Building Official Date This is to certify that the request in the above application and accompanying documents is in accordance with the City Zoning Ordinance and may proceed as requested. This document when signed by the City Planner constitutes a temporary Certificate of Zoning compliance and allows construction to commence. Before occupancy, a Certificate of Occupancy must be issued. Planning Director Date Special Conditions, if any 24 hour notice for all inspections (952) 447 -9850, fax (952) 447 -4245 4646 Dakota Street S.E., Prior Lake, Minnesota 55372 . 'KI0 ti 9 CITY OF PRIOR LAKE BUILDING PERMIT, Date Recd ,-t N p TEMPORARY CERTIFICATE OF ZONING COMPLIANCE t71 AND UTILITY CONNECTION PERMIT 2 - 9« 1! — 4 r �'N E:. fi /t E 14 /221 I. White File PERMIT N 2. Pink City bri4jr 3. Yellow Applicant '� (Please type or print and sign at bottom) ADDRESS ZONING (office use) / 7 3 1 h 6HAli y /3 sd - °R At M 55 LEGAL DESCRIPTION (office use only) LOT BLOCK ADDITION PID OWNER A E.--r C � 4- 13 / s'*, C�7 .3, r t'ld Z s -) ` eis T -- -7Z'7`>( (Name) / (Pho ne) (Address) /(r 73 1 11.6acmci 13 s al "Ft-to T— L/ e--6" MN SS BUILDER /► /, (Company Name) Cf 9' A C <--' (Phone) —G —qcf 94 (Contact Name) C s?DP - J • MG Kt. y (Phone) 1/ 51 - 9 3 3S3 (Address) /Air citittl..40J6 IUCAi AIdt -TE v'77 Wirt-- N^. SSIOB TYPE OF WORK ❑ New Construction ❑Deck ['Porch ❑Re- Roofing ❑R r -Si ng ['Lower Level Finish ❑ Fireplace ['Addition Alteration ❑Utility Connection 2.-' 7417 A CODE: DI.R.C. DI.B.C. Misc: 1i� "aa G bi -PL Type of Construction: I II III IV V A B 415-0 o. it Occupancy Group: A BB E F H I M R S U PROJECT COST /VALUE $ Division: 1 2 3 4 5 (excluding land) I hereby certify that I have furnished information on this application which is to the best of my knowledge true and correct. I also certify that I am the owner or authorized agent for the above - mentioned property and that all construction will conform to all existing state and local laws and will proceed in accordance with submitted plans. I am aware that the building official can revoke this �erm for just cause. Furthermore, I hereby agree that the city official or a designee may enter upon the property to perform needed inspec� 'ons. X ����! 6i doo 3B f/ z (t z S. ature Contractor's License No. Date Permit Valuation Park Support Fee # $ Permit Fee $ SAC # $ Plan Check Fee $ Water Meter Size 5/8 "; 1 "; $ State Surcharge $ Pressure Reducer $ Penalty $ Sewer /Water Connection Fee # $ Plumbing Permit Fee $ Water Tower Fee # $ Mechanical Permit Fee $ Builder's Deposit $ Sewer & Water Permit Fee $ Other $ Gas Fireplace Permit Fee $ TOTAL DUE $ 4 7 This Application Becomes Your Building Permit When Approved Paid ' Re . t No. eX.firt,illi Date al„. 10 ,d / B . 1 Building Official Date This is to certify that the request in the above application and accompanying documents is in accordance with the City Zoning Ordinance and may proceed as requested. This document when signed by the City Planner constitutes a temporary Certificate of Zoning compliance and allows construction to commence. Before occupancy, a Certificate of Occupancy must be issued. Planning Director Date Special Conditions, if any 24 hour notice for all inspections (952) 447 -9850, fax (952) 447 -4245 4646 Dakota Street S.E., Prior Lake, Minnesota 55372 1 4 r Rio CITY OF PRIOR LAKE Date Rec'd A �� HE ATING /AIR CONDITIONING /FIREPLACE P DRMIT 2, 1. IZ _ ,,..., f(iE vi /l — /2z/ 4'INNESO`�t` 1. Pink File ; ERMI NO . 2. Green City IL s 3 3. Yellow Applicant (Please type or print and sign at bottom) ADDRESS ZONING (office use) /6 Ct M M?fr / / si7 LEGAL DESCRIPTION (office use only) LOT BLOCK ADDITION PID OWNER � (Name) 6e,i / 'j4 / 5 (Phone) f5 4'5 7? 7 V (Address) , APPLICANT,.. , ` � � //� � �i 1 U (Name) � �LG / /',�/I �� � hone) f�; / f," ��99 (Address) I/ // 4 4..,1 < 3.5 (Address) (City) (Zip Code) (Contact Person) l/ ® a !-t) (Phone) 6 r - p —4. x."6 APPLICANT SIGNATURE /, I . DATE / ^4 APPLICANT PLEASE COMPLETE BELOW :NEW CONSTRUCTION ❑ REPLACEMENT ! ALT :RATIONS FURNACE MAKE AND MODEL FUEL FLUE SIZE RETURN OPENINGS INPUT OUTPUT TYPE OF SYSTEM HEATING OR POWER PLANT PLEASE NOTE: Air Conditioner ❑Warm Air Plants ❑ Steam Units an I Fireplaces Cannot Encroach ❑Gravity ❑ Hot Water 2;1C4echanical ❑ Radiation into Req fired Side Yard Setbacks. ❑ r Conditioning 0 Special Devices Fireplac : with Box Additions or ent. System ❑ Other Devices Cantilev:rs to the Outside of Buildings Require • Building Permit. FIREPLACE MAKE AND MODEL FEE SCHEDULE Industrial, Commercial & Multi- Family 1% of job cost Residential, Gas Fireplace $49.50 $49.50 minimum Residential, Heating & A/C (New Construction) $149.50 Residential, Additions & Altera ions $49.50 Residential, Heating Only (New Construction) $64.50 Residential, AC Only $49.50 Estimated Cost $ 9665 Building Permit # The Minnesota Statutes § 326B.148 HEATING PERMIT FEE $ 96, , (,C "SURCHARGE" has been extended STATE SURCHARGE $ S 60 until June 30, 2013, TOTAL PERMIT FEE $ 1 • The minimum surcharge for a (Office Use Only) "fixed fee" permit is $5.00 This App b ` I r ' s Your Building Permit he � Approved Paid © - _ r — Receipt No. D r �a Date By po : uild Z 3 I Z ¢ i 'dal Date / 24 hour notice for all inspections (952) 447 -9850, fax (952) 447 -4245 4646 Dakota Street S.E., Prior Lake, Minnesota 55372 C PRI0� O x White - Building �� Canary - Engineering NESO Pink - Planning BUILDING PERMIT APPLICATION DEPARTMENT CHECKLIST NAME OF APPLICANT SEI`i nE efe APPLICATION RECEIVED / • /7 / / The Building, Engineering, and Planning Departments have reviewed the building permit application for construction activity which is proposed at: ,"?3 / /1 /3 , -7.s4 -N co ..61p, Accepted Accepted With Corrections Denied Reviewed By: tik....:____ Date: /1 / 4 Comments: ) _ P E - P r " o$ LAA42. f / Oo Cr ,&'V, , pL , i9n64 A y 2_ "SW- 0A) / 4WD CertS 06�)P4 GX . (N 5re4e. t— A ( r -, rte. TeAP 4 - 5%NP< "The issuance or granting of a permit or approval of plans, specifications and computations shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of this code or of any other ordinance of the jurisdiction. Permits presuming to give authority to violate or cancel the provisions of this code or other ordinances of the jurisdiction shall not be valid." ti U irl f - ; White - Building yr �P Canary - Engineering ^'NESO Pink - Planning BUILDING PERMIT APPLICATION DEPARTMENT CHECKLIST NAME OF APPLICANT LE APPLICATION RECEIVED / ` • The Building, Engineering, and Planning Departments have reviewed the building permit application for construction activity which is proposed at: �c� / /4111 / t f•J fe-t„.&' et) //,_.‘) Accepted / Accepted With Corrections Denied #74 Reviewed By: Date: Comments: 4 ny exter►r sifve /ejalre arde 4/0 /I e rni,& "The issuance or granting of a permit or approval of plans, specifications and computations shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of this code or of any other ordinance of the jurisdiction. Permits presuming to give authority to violate or cancel the provisions of this code or other ordinances of the jurisdiction shall not be valid." P R I R LAKE DEPARTMENT BUILDING AND INSPECTION INSPECTION RECORD SITE ADDRESS rto7 3 C 14 135 NATURE OF WORK — i, i r Fs, i USE OF BUILDING I (c. PERMIT NO. -`— / /- /ZZ/ DATE ISSUED t t (mot Iv( CONTRACTOR P- R -s PHONE is "Vz --51ZS NOTE: THIS IS NOT A PERMIT FOR ANY OF THE INSPECTIONS BELOW THE PERMIT IS BY SEPARATE DOCUMENT INSPECTOR DATE 41111111a 1 1 I 1 I PLACE NO CONCRETE UNTIL ABOVE HAS BEEN SIGNED ROUGH - INS SIIIMMOMMININIIIIIIIIIIIIIC 4 " 6UA FRAMING A / 4 4 mansigni , qtr I. F(6- ELECTRICAL PLUMBING u6 )4 k / `` /; HEATING (if required) FIREPLACE rzi GAS LINE AIR TEST IV 44/ Z._ COVER NO WORK UNTIL ABOVE HAS BEEN SIGNED 1 Ft oz. svPt es S"to 1 1 pk-- Cr.Q,0 ktrpk,FINALS GRADING (Prior to Soddi g) BQILDING /� 3 Iota_- ELECTRICAL PLUMBING b Z121Z HEATING DO NOT OCCUPY UNTIL ABOVE HAS BEEN SIGNED NOTICE This card must be posted near an electrical service cabinet prior to rough -in inspections and maintained until all inspections have been approved. On buildings and additions where no service cabinet is available, card shall be placed near main entrance. FOR ALL INSPECTIONS (952) 447 -9850 AA AA A Metropolitan Council AA ------ IMMIIIIIMM■11111111111111111•1111■=11111= Environmental Services Bob Hutchins Building Official November 9, 2011 City of Prior Lake 4646 Dakota Street SE Prior Lake, MN 55372 Dear Mr. Hutchins: The Metropolitan Council Environmental Services (MCES) Division has reviewed the SAC assignment for Artisan Coffee Bistro. The original letter for this determination was dated October 28, letter reference 111028A7. This project is located at 16731 Highway 13, Suite 104 within the City of Prior Lake. The City will be charged 3 SAC Units for this project, instead of the 4 units originally assigned. The SAC review is based on new information. SAC Units Charges: Restaurant Indoor seating 397 sq. ft. @ 15 sq. ft. /seat @ 10 seats /SAC Unit 2.65 Counter seating 13 feet @ 1.5 feet /seat @ 10 seats /SAC Unit 0.87 Bench seating 20 feet @ 1.5 feet/seat @ 10 seats /SAC Unit 1.00 Total Charge: 4.82 Credits: Retail (No. SAC History) 1403 sq. ft. x 80% @ 3000 sq. ft. /SAC Unit 0.37 Site - Specific Credit (5/05) --1.00 _ L4 Ss c BEd cr Total Credit: 1.37 rem- LA -- Net Charge: 3.45 or 3 It is the Council's understanding there will be no outdoor seating. If at any time outdoor seating is added a determination should be made. as it is also subject to SAC evaluation. Th business information was provided to MCES by the applicant. It is the City's responsibility to substantiate the business use and size at the time of the final inspection. If there is a change in use or size, a redetermination will need to be made. If you have any questions, call me at 651 - 602 -1118 or email karon.cappaert@metc.state.mn.us. Sincere . on Cappaert SAC Technician Environmental Services Division KC:kb: 111109A5 Determination expiration: November 9, 2013 cc: J. Nye, MCES Ben Peters. Artisan Coffee Bistro (aml'etrocouncil.org 390 Robert Street North • St. Paul, MN 55101 -1805 • (651) 602 -1005 • Fax (651) 602 -1477 • TTY (651) 291 -0904 An Equal Opportunity Employer • • Metropolitan Council # Environmental Services Bob Hutchins Building Official November 9, 2011 City of Prior Lake 4646 Dakota Street SE Prior Lake, MN 55372 ' Dear Mr. Hutchins: The Metropolitan Council Environmental Services (MCES) Division has reviewed the SAC assignment for Artisan Coffee Bistro. The original letter for this determination was dated October 28, letter reference 111028A7. This project is located at 16731 Highway 13, Suite 104 within the City of Prior Lake. The City will be charged 3 SAC Units for this project, instead of the 4 units originally assigned. The SAC review is based on new information. SAC Units Charges: Restaurant Indoor seating 397 sq. ft. @ 15 sq. ft. /seat @ 10 seats /SAC Unit 2.65 ? ( Counter seating 13 feet @ 1.5 feet/seat @ 10 seats /SAC Unit 0.87 Bench seating 20 feet @ 1.5 feet/seat @ 10 seats /SAC Unit 1.00 1 Total Charge: 4.82 Credits: Retail (No SAC History) 1403 sq. ft. x 80% @ 3000 sq. ft. /SAC Unit 0.37 Site - Specific Credit (5/05) 1.00 Total Credit: 1.37 Net Charge: 3.45 or 3 It is the Council's understanding there will be no outdoor seating. If at any time outdoor seating is added a determination should be made, as it is also subject to SAC evaluation. The business information was provided to MCES by the applicant. It is the City's responsibility to substantiate the business use and size at the time of the final inspection. If there is a change in use or size, a redetermination will need to be made. If you have any questions, call me at 651- 602 -1118 or email karon.cappaert@metc.state.mn.us. Sincere .ion Cappaert SAC Technician Environmental Services Division KC:kb: 111109A5 Determination expiration: November 9, 2013 cc: J. Nye, MCES Ben Peters, Artisan Coffee Bistro (letrocouncit.org 390 Robert Street North • St. Paul, MN 55101 -1805 • (651) 602 -1005 • Fax (651) 602 -1477 • TTY (651) 291 -0904 An Equal Opportunity Employer NOV -01 -2011 TILE 01:12 PN TDI1 INC FAX NO. 18582920645 P. 02 cr —ea -erg i s ao % t rr ut• exium LmKt MH! N I P.10.5/184 tt Metropolitan Council June 28, 2005 Environmental Services Bob Hutchins Building Official City ofPrior Lake • 16200 Eagle Creek Ave. Prior Lake, MN 55372-1787 Dear Mr. Hutchins: The Metropolitan Council Environmental Services Division has determined additional SAC•cred s for the Laundromat that was located at Priordale Malt within the City ofPrior Lake. This project should be credited 26 SAC Units, as determined below. The credits may be • taken when a new use is established for this site. Remaining credits may either be declared site specific or used city -wide. This credit detenniriation is based on additional information that was obtained regarding the laundromat's spedflc equipment. - SAC Units Credits; 10 mach(s) x 36 gallons/cycle x 8 cycles/day W 2880 gallons 5 mach(s) x 60 gallons/cycle x 8 cycles/day - 2400 gallons 3 niach(s) x 100 gallons/cycle x 8 cycles/dar 2400 gallons 8 mach(s) x 38 gallons/cycle x 8 cycles/day • 10112 gallons @ 274 gallons/SAC Unit 36.9 SAC -11 SAC credits given 7/13 1p 6 Net Credit; 25.90 or 26 If you have any questions, call me at 651 -602 -1113. Sincerely, r 811-31:11:6".. Jodi . Edwards + J Staff Specialise Municipal Services Section 331.E; (265) A 05062858 cc; S. Selby, MCES Tun Fogarty, All Inc. www.rnetrocauatii,ory{ Macro Into Lift 6A2 -1888 230 East Filth Strut • St. Pau). Minnesota 55)01 -1628 • (651) 602 -1005. Fax 602 -1138 • TTY 291-0904 Aa Equal oypo.tumta employer NOV -01 -2011 TUE 01 :12 PM TDM INC FAX NO. 18582920645 P, 03 Gv ac.e..." as • 1 441 t jr rrc 11 .11% L.ru 1'M'1! IY r 1:4/• Metropolitan Council Building communities that work Environmental Services September 20, 2005 Bob Hutchins . Building Official City ofPrior take 16200 Eagle Creek Ave. Prior Lake, MN 55372.1787 Dear Mr. Hutchins: The Metropolitan Council Environmental Services Division has reviewed the SAC ' assigt me*n for thr a located at PriordaleMalt vitthizrthe City of Prior Lake. This project should be charged 31 SAC Units, as determined below. SAC Units Charges: 1 mach(s) x 123 gals/cycle x 8 cycles/day 984 gallons 1 mach(s) x 88 gals/cycle x ,8 cycles/day 704 gallons 4 mach(s) x 55 galslcycle x 8 cycles/day =1760 gallons 7 mach(s) x 44 gals/cycle x 8 cycles /day - 2464 gallons 12 mach(s) x 19 gals/cycle x 8 cycles/day on 1824 gallons 4 mach(s) x 27 gala/cycle x 8 cycles/day : = 846 gallons 8582 gallons/day ® 274 gallons/SAC Unit 31.32 or 31 If you have any questions, call me at 651 -602 -1113, Sincerely, 1 , • �r :'! J Edwards Staff Specialist Municipal Services Section JLE: (265) 05092055 cc S. Selby, MCES ]im Fogarty, All Inc, www.•41411mtltit8.Org MATO WA Milt 602.1888 xlt/ Prot nth Straot • St. Paul. Minnesota 83101.1626 • (651) 602.1005 • Fax 602•113E3 • 71"1 TOTk. P.04 NOV -01 -2011 TUE 01 :11 PN TDII INC FAX NO. 18582920645 P. 01 .; xr - c. - 444 , a 44'40 %A 1 i ur rRaur L411KM I'oiUv1 r.ve/1 4 VI ofaibisKt September 23, 2005 M Mr. Robert D. Hutchins City of Prior Lake 16200 Eagle Creek Ave. S>? Prior Lake, MN 55372 RE: South Lake Village SAC credits for 2005 Laundromat Dear Mr. Hutchins, We are requesting that the City of Prior Lake release thirty -one (31) SAC unit credits that it retains from a thirty -seven (37) SAC credit determination for the Prior Lake Laundromat at the previous Priord,ale Mall. Previously, 2 from Fantastic Sams and 3 from the T.J. Hooligan restaurant had been utilized from the credit. Thirty -one (31) SAC credits are to be applied to the now 2005 Laundromat. Currently there are thirty -two (32) remaining SAC credits from the original thirty -seven (37). There will be one (1) remaining SAC unit to be used on future tenant uses. Sec chart below: Credits: SAC Unite Original Laundromat SAC unit credit as determined by Metropolitan Council Environmental Services Division on July 13, 2004: 11 As redetermined on June 28, 2005, an. additional 26 units; 26 37 Allocated SAC units Fantastic Same used November 19, 2004 4 - l 17°( -3 Remaining: 35 2005 T. J. Hooligans Bar and Restaurant used April 7, 20053 417. Remaining: 32 2005 Laundromat -31 4'3 Total remaining: 1 In the future, we will request that additional SAC units be distributed to tenants that locate a • th Lake Village. Please call me at 858- 292 -1331 if you have questions. SS . - Vitra Senn =rrt Aeaimake Partners LLC February 3, 2012 JR Crow Enterprises 612 N. Broadway Street Jordan, MN 55352 Dear Jason, Please find our outside air (O.A) CFM calculations: 1) Carrier, 4 -ton, roof top unit O.A. CFM, 400 1) Acculex MUA 1875 total CFM 1) Acculex, 8' exhaust hood rating 150 CFM per lineal feet of face Total Exhaust Hood CFM's 1200 1) Balance of MUA, CFM available to general space 675 CFM 1) Outside air available through RTU economizer 400 CFM Total O.A. air available ins CFM's 1075 Total O.A. required Occupancy rating 46 people O.A. per occupant 20 CFM Total outside air required 920 CFM O.A. Thank you, David Branham Cc: City of Prior Lake • T ' 0 .. , .. k ,. EssION . , STAURANT k FIR E SUPPR ti r e . � SYSTEM S ,7. a - AL TE� : . ..: . _, . MANUAL Components, Design, In stallation and Maintenance of the ProTex I1 Series Wet . . w� Chemical Restaurant • £� z: Kitchen Fire Suppression F r R y d14^4 1. 7lE 4 i .e. E j �C S ystem $ N d s.r L 0 6 I S T t C S • 2370 Rrehell Road.. Cenandaigts, Newy 1 828.9856 Chapter 1— General information CHAPTER 1 GENERAL INFORMATION INTRODUCTION The Protex Series.11 Restaurant Fire Suppression System is of the pre- engineered type as defined by NFPA 17A, Standard for Wet Chemical Extinguishing Systems and Is designed to provide fire protection for restaurant cooking appliances, hoods, and ducts. The Protex Series 11 wet chemical extinguishing system unit is intended to be installed, inspected, and maintained In accordance with the specifications outlined in this manual and NFPA 17A, Standard for Wet Chemical Extinguishing Systems. Installation and maintenance of the system must conform to the limitations detailed In this manual and be performed only by an Authorized Protex Series 11 dealer. The Protex Series II System utilizes a wet chemical agent specifically designed to suppress restaurant c ooking area fires. The system provides automatic actuation and can be manually actuated through a remote mechanical pull station. Upon actuation, the system discharges a pre - determined amount of agent through a fbced piping anangement to the duct, plenum, and cooking appliances. The.agent acts to suppress fires in three ways: 1. The chemical:chain teaction causing combustion is interrupted by both the agent itself and the resulting steam formation. 2 The agent cciois:the fire bringing it below auto- ignition temperature. 3. The agent reacts with hot grease forming a soap -tike layer (saponification) that helps prevent the escape of combustlle vapors, thus preventing re- ignition. The shutdown of and power to all appliances under protected ventilation equipment is required upon system actuation. The shutdown of make -up or supply air is recommended upon system actuation but is not required. Exhaust fan(s) in the ventilation system should remain on during system discharge as they assist the dispersion of chemical through the ventilating system. The system is UL Listed with or without exhaust fan shutdown. TEMPERATURE LIMITATIONS The operating temperature range of the Protex Series 11 System is 32° F (0° C.) minimum to 120° F. (49° C.) maximum. • UL LISTING The Protex Series 1i Wet Chemical Extinguishing System Unit is Listed by Underwriters Laboratories, inc. and Underwriters Laboratories of Canada, Inc., and found to comply with UL300, Standard Fite Testing of Fire Protection Systems for Protection of Restaurant Cooling Areas, and ULC /ORD- 01254.8 -1995. Chapter 3 — System Design CHAPTER 111 SYSTEM DESIGN GENERAL This section will cover the proper design of the Protex Series 11 Restaurant Fire Suppression System. It is divided into four (4) serer • Cyruxler Sizkrg 4. =nu., • Nozzle Coverage and Placement nnuo¢ae • Piping Limitations • Detector Requiremerds *en. 2wj t Each of these sections must be completed before altempTing any installation. 1. SYSTEM-CYLINDER SIDNG Each of the nozzles in the section, 'Nozzle Coverage and • Placement' haste own flow point value. Each of the three different agent tanks can support a maximum number of Figure 3-1 ilowpoints, based on the volume of the pipe used. Select the system tank(s) by calculating the total number of flow points associated with the appliances(s), plenum, and ducts, plus the total piping volume. NL2D nozzle is capable of protecting square or rectangular duct with a maximum of 100 in. perimeter, with the longest side being a maxim en of 34 in. It can also protect a Hound i lI CAUTION 1 duct lab a maximum diameter 431 7113 in. Do not exceed the maximum number of Sowpoirds as Tao (2jtr 2D dud nozzles can protec! a square or reo- shown on the Tank (art, page 46. If the number of Sow points or the pipe volume required exceeds the amounts tangcdar duct with a maximum of 150 in. petl nator, will, the t shown, adridonal tank(s) or changes in piping design are side being a maximum of 51 in. They can also pro- f tect a round duct with a maximum diauxae of 471!2 in. When two (2) NL2D duct no"Jes are used Id protect a single 2. NOZZLE COVERAGE AND PLACEMENT duct, the sectional area of the duct must be divided into two equal symmetrical areas. The nozzle must then be This section will provide guidelines for determining nozzle installed on the centerline of the area it protects and aimed type, positioning, and quantity for duct, plenum, and directly into the duct opening. appliance protection. The nozzle(s) must be installed on the centerline of the duct, A. DUCT PROTECTION with the tip located 0 to 6 in. into the opening, and aimed It is not required that the fan be shut down or the exhaust directly into the duct opening. See Figure 3 -1. . duct be dampened for the system to operate properly. Each nozzle is approved to protect exhaust ducts of uniimlt+ed TRANSITION DUCTS length. The protection of non - standard ducts should be reviewed by the authority having jurisdiction. Protex Series 11 recommends Duct protection requires that a nozzle by poslioned to dis- that transition ducts be protected as fotlows: charge up, into the duct. The nozzle is a Part No. NL2D. A. TRANSITION DUCTS - LARGER TO SMALLER The NL2D duct nozzle is a two (2) flow nozzle. A single in cases where the duct/plenum interface opening is larger than the :final exhaust duct, measure the perimeter/diameter Chapter 3 — System design s. B. PLENUM PROTECTION The NUM nozzle is a one (1) low nozzle used for plenum protection. A single HUH nozzle can protect a plenum (wit single or V-bank tilers) 10 ft. tong by 4 t rids Disking the length into sections equal to or less than 101. in length and posdionng a norde at the stmt of each section can be done to protect longer *mans. ,erwac On V-bank plenums. the nozzle(s) must be located at the rr center of Utz rk vtid h,113 of ilia veal height date rtoe filters. On single titter bark plenums, the node must be located 2 in. from the bads edge of the Stec 1p dew from the vertical height For either application, the nozzle must be located within 6 in. of the end of the plenum (or module) and aimed tiredly tyi down the ienglit of the plenum. See Rg. � 1A H V BANK 111 91,4 1fSH SINGLE BANK • Figure 3-2. • Chapter 2 - Components CHAPTER 11 2. COMPONENTS CYLINDERS & VALVE Protect Series 11 System has aerie Viree ' The cylinders with part numbers L300Q 1.4604 and 1200 . f• li ; ,—r 0 Cyiln sines are expressed in terms of alb* C! =: : 1� - 0 capacity fie.. the 13000 uses 3.0 g of e�mngulding em 0 - 7 u) -The DOT is mane Cylinders . tested. and marked In a / a accordance With W7 '413W225. pre-Sled wY� _ , '� , i .�. By : :"., , ill mdinguistling d a are 1Nigf thy R&M= t0 a } € 7 ^ =1 u pressure of 225 psig @ 70° F Gender and halve assembly .p ,i rl . 1 dimensions are spawn in Figure 2-1 andTable 2-1_ '% a 31> • 0 - � 4 E1 .. , Part Paid @ Noy. A p. d D ofrocur wow Moe 11 0 12000 8.00 26A6• - 311111 2275 10 531bs. X15 L4B00 10.00 25.0S- 30.61 22.75 15 831bs. I15 mule 2- Valve Cross Section. !6000 10.00 35.81 - 41.56 33.50 20 1061bs. MIN Table 2 -1 VALVE REBUILDING EQUIPMENT 1. WET VALVE SEAL REBUILDING KIT (PIN 490420698). Mier syshun discharge, the valve assembly must be rebuilt _. to ensure proper overarm. os )9s) should be used. includes es • . ' n t to properly rebuild the wive_ See � _. " <_ Figure 2-3 andTebte 2-3- C : S .. .y lSr�� { + > J! a 1 - -: Figure 2 -1: Cylinder and Valve Aseemb8es. 1 , *1 All cylinders Mira the same valve assembly (PIN 551175). R valve designed to P i 0 is a pressure seated poppet type © s ' a ; - ' ' rapid actuadon and discharger o1 agent. See Figure 2,2 and Table 2-2. - nom Part Number Dawitrtion Figure 2-3: Wet Valve Seal Rebuilding Kit (P/N 490420698). 1 he Body Pad 2 490420761 Cep &Beat Washer Sub -Assembly Item Number Description 3 385420705 Conical Spring 1 490420761 Cap & Sear 4 490020719 Mon Washer Sub - 5 325420716 NedcO- F4'irf Assembly 6 551236 Pressure Gage 2 395420705 Conical Spring 7 490020031 Wes Cep & ShraderVaireAssarbti _ 3 325120716 Neck O-Wn9 8 325420714 lratratarp0>� - " 4 325420715 Piston 0-Ring n 9 325420715 Piston O-Ring 10 550985 lure Reguirdor Table 2 - 3 Table 2 -2 ,,onents 2. PRESSURE REGUUUOR ASSBIBLY CAU7CAUTION --� (�- The pressure regulator assembly is available lithe complete Be cardfirl mien 6andrerg and transfer g Net agents, regulator requires replacement (a, passable thread damage). because they are caustic. %%oar goggles at al times. If you get any agent o your ayes, flush them with dean 3. PRESSUIREREGULATOR REBUILDING KIT rater for 15 files and contact a plash:fan. If you (PIN 561061). get any aged en boor skin, fbd* it will cold water to After system discharge, the pressure regulator trust be p balsam - the agent <s electrically conductive. rebuR to ensure proper future operation. The rebuilding tat You must dean up all agent desdmrged around elechical (P/N 551061)houid be used. It includes al components apps balm you turn the power bacic on. necessary to properly rebuild the rgdaloc See Foes 24+ _ . Fig 2 -4: Regulator Rebuild Kit (PIN 551081) EXTINGUISHING AGENT (P/N RL3000) IN VALVE BODY The agent used n PraterC Series II Systems is a potassium carbonate based solution that its eodremeif► ewe for . - ' Ci fir. 1 grease slated talcdlen tees.This agent is available kw 1 i. , • x IN a ' ? it 3.0 Gallon contain (PJN F1t.3000� .. :_i ers i ., - - ;'' Alter' t must be deemed up 1._______i �, t � -_ _ _ - i media yr+'rrtr hot: soap ! / water to prevent oorroasion of t Medal . EXTERNAL v 1 , < CHING », ;i , CONTROL HEAD (PIN MCH2) 18432x We IN4 HOLDING SCREW . • ^ • The MCH2 Mechanical Control Head is a fully mechanical GAINS control head which can be connected to the L3000/4600/ -� 6000 cylinder valve. This control head will support a fusible 4. WET VALVE TOOL (P/N VT1) link detection system, a remote mechanical pull station (P/N The VT1 wet valve tool is designed to faclitate the rebuilding RPSM). and a mechanical or electric gas shut -off valve of the wet valve assembly. ft should be used to hold the it Electrical switches (P/N MSSPDT2, MSDPDT2, MS3PDT2, valve piston while unscrewing the cap and stem assembly. or MS4PDT2) can be ordered separately and field installed. See Figure 2-5. There is no local manual actuation for the MCH2. The MCH2 Control head can actuate a maximum of three (3) cylinders. Figure 2-5: Wet Valve Tool (P/N VT1). See Figure 24. { -.1 _ P =. CYLINDER BRAG Vertical bradmtirg of the L3000 and 4600 is mudded by '` °.= : -- the MB15 bracket kit. Vertical braadceting of the L6000 is provided by the MB1 bracket kit. These kits must be ordered Figure 2-6: Mechanical Control Head (P/N MCH2) separately with each cylinder/vahre assembly. Cylinder Installation instructions are provided in the installation section of this manual DETECTION EQUIPMENT z ALE Lea HANGER (PM Ft1125). .- 1. FUSIBLE I.B1K KIT (PIN 210SH). The FLH25 fusible link hanger is an accessory designed The 21OSH fusible ink WI includes a 10° steel laadezt, Nilo - to simplify isle ins on of fustle inks in the fusible Nnk (2)1!2" EMT connectors, Wm V) cattle crimps,, and tan (2) . E can 6e used lab Bite 210SH fusible t'sic {iris must be 'S hocks. Fide Bits Hurt be ordered sePlt See ordered ''!!te Fusible Liic flamer maims i 2-10. passi le to Mall foals tNcs.ahout g and aiming Figure loops in the fusible link One for each link. See Figure 2-11. \ x t _. i ✓ 5141 t TERMINA1. LINK i � - 1urEIMICO nlat zmw�IS 'fin g ,:•, ;c .� FBEEINZINIK CABLE CROP (P/N 3108) SERIES LINK Figure 210: Fusle Link Kit (PIN 210SH) • (SOLD sE rte..+ -s) - Jmn..C, � YbLL .... % a` . us .3.•.r'.a�i. sll�.., uZ:ana. �T` "3.•r:i:: � -.�Si9t- .,s k; ,. . t_ ; f nr ` . lit: I ll r'i , IRSSIBLE LINK ._ Figure 2 -11: Fusible Lktic Hanger (P/N FLH25) Jystem Design • Fryers with Drip Board (High Mount rtka:LIC- -- Compulsory Nozzle NL2H Flow Points Per Nozzle 2 (Two) Number of Nozzles Required 1 (One) • Maximum Area of Protection Condition 1 Deep Vat Cooking Area 324 square inches with a maximum longest side dimension of 18 inches. (excludes drip board) Overall Cooking Area 500 square inches with a maximum longest side dimension of 27 -3/4 inches. (includes drip board) Condition 2 Deep Vat Cooking Area 371 square inches with a maximum longest side dimension of 19 -1/2 inches. (excludes drip board) Overall Cooking Area 495 square inches with a maximum longest side dimension of 25 -3/8 inches. (includes drip board) Nozzle Location Anywhere over the cooking surface. Nozzle Height 24 inches to 48 inches above the cooking surface. Nozzle Aiming Aimed at the center of the cooking surface. Graphic Representation See Figure 3 -5 r Nozzle must be located anywhere within the shaded area and aimed at the center of the cooking surface. OVERALL OVERALL COOKING AREA COOKING AREA LONGEST SIDE 500 SQUARE LONGEST SIDE 495 SQUARE DIMENSION / \.. ' INCHES DIMENSION -- ' ' INCHES 27 -314 "{ MAXIMUM 25-3/8 x MAXIMUM ,4-' k COOKING / >? / k COOKING /J „ „:,;-",,5"''':::'' AREA ' . k� 1 ^ AREA rx - `' 1 I / 1 1 1 I 1 . 24" 48 I 1 24 " 48" Ir I i r I 1 I 1 I 1 1 I 324 SQUAR I I i 371 SQUAR 1� I I INCHES I / INCHES j' M `I / MAXIMUM ),.. DEEP VAT W i' DEEP VAT I'= . AREA 1 I AREA 1 LONGEST F ` LONGEST DRIPBOARD SIDE DRIPBOARD SIDE DIMENSION - DIMENSION (DEEP VAT) ----- (DEEP VAT) Condition 1 Condition 2 J Figure 3 -5 Page rev. A UL EX4521 January 15, 2002 18 Part # 10053 Chapter 3 — System Design Four Burner Range Compulsory Nozzle NL2L Note Flow Points Per Nozzle 2 (Two) The range Number of Nozzles Required 1 (One) cannot be under a Maximum Area of Protection 28 inches x 28 inches backshelf Nozzle Location Center of the cooking surface only. when using high mount Nozzle Height 34 inches to 48 inches above the cooking surface. protection. Nozzle Aiming Directly down only. Graphic Representation See figure 3-9 — - - - -------- Nozzle must be located (heightwise) anywhere within the shaded area, and centered above the cooking surface. ° cL H § 1 e , -4 34" 48" 4 0 11110. 4.4 ---- 28" 28" Figure 3-9 Page rev. A UL EX4521 January 15, 2002 23 Part # 10053 system Design • Small Griddle (High Mount f Compulsory Nozzle NL1H Flow Points Per Nozzle 1 (One) Number of Nozzles Required 1 (One) Maximum Area of Protection 1080 square inches with a longest side dimension of 36 inches Nozzle Location Directly above any corner of the cooking surface. Nozzle Height 24 inches to 48 inches above the cooking surface. Nozzle Aiming At a point 12 inches in and 12 inches over from the corner below the nozzle. Graphic Representation See figure 3 -16 Nozzle must be located directly above any corner of the cooking surface and aimed at the intersecting point 12 inches from each side of the corner below the nozzle. NOZZLE CAN BE )) `k MOUNTED ABOVE ANY CORNER 48" 24" I a 1 12" , 11411% 10...„,„ 7 � 12" 1080 SQUARE 36" INCHES LONGEST SIDE MAXIMUM DIMENSION COOKING AREA Figure 3 -16 Page rev. A UL EX4521 January 15, 2002 30 Part # 10053 ,., ‘ k fr: - Ge1Tys Fire - Safe MO BOX 75 3113- ZbsLSt., .V- 55055 ( 459 in 2 11 (1 ef.2 \........_ . „....< ...... ! u A c if.- .: 4 ul 3 - e' U ' wr 1.- •-.. . i_ j-, i i i _;. 1 ki-z<- > S ' 1 --- 4 - \ Oc3 VI .. _ . - -- _ ' v I -�- a \ K <;) G_\--.‘ I ,, ..,_ A, .....• , . izr ‘k. :,- L.) t . S � —.V 6 --- rt :.. A 4, 1 .. __,..:.'! tio N5 U N w_ � 0p w V 1 VI Lf------ V=i---4 c) ‹.) el < p)C-\ N 'p. r . 6 ' V-... 4P,.A ._5_ -11T _ ® SEBESTA 2381 Rosegate Phone: 651 - 634 -0775 Roseville, MN 55113 -0020 Fax: 651 - 634 -7400 BLQ1v1BERG 1 March 13, 2012 Mr. Ben Peters Artisan Coffee Bristo 16731 Highway 13 South Unit 104 Prior Lakes, MN 55372 Re: Rooftop AHU Loading Sebesta Blomberg Project # 600022.00 Sebesta Blomberg performed structural calculations on the roof joist system for Unit 104 of the building at 16731 Highway 13 South. Our analysis is based on information provided by you. It is our understanding that during the build -out of your restaurant, a 504 pound make -up air handling unit (AHU) was placed on the roof that is assumed to be supported by two roof joists. Based on this information, it is our professional opinion that the roof joists and beams adequately support the AHU and meet the current Building Code. Data The following data was provided by the Owner and used in the analysis. 1. Building was constructed around the year 2000. 2. Roof joists are 18- inches deep and are spaced at 5' -0" on center. 3. Roof joists span 33' -0 ". 4. The AHU is located approximately mid -span on the joists and only two roof joists carry the load. 5. The AHU weighs 504 pounds and measures 110" x 28" x 34" high. It is curb - mounted with a curb length of 74'/2 ". 6. The design -check is based on the current State of Minnesota Building Code. Disclaimer The opinion contained in this memo is based on information provided by the Owner and on the design -check calculations which were performed based on the information gathered. This report does not address any other portions of the structure other than those mentioned, nor does it provide any warranty, either expressed or implied, for any portion of the existing structure. If you have any questions or require additional information, please do not hesitate to contact me at (651) 634 -7359 or via email at bzerfas@sebesta.com. Sincerely, Sebe to Blomberg and Associates, Inc. i William J. Zerfa:, P. it 1 MN PE # 18634 Structural Group Leader cc: Bob Hutchins, Building Offical, City of Prior Lake (bhutchins a@citvoforiorlake.com); file 1 Page 1 of 1 Bob Hutchins From: Bob Hutchins Sent: Thursday, December 01, 2011 4:05 PM To: 'steve @suntide.com' Cc: Jake Theisen; Joe Wiita; Lynda Allen; Larry Poppler; Mary Ann Olson; Paul Baumgartner; Bernie Paul (bpau11331 @aol.com) Subject: Water Metering at SouthLake Village Steve, It has come to the cities attention that the SouthLake Village lease spaces of Quiznos, MN Nails and the Cleaners tenants do not have metered city supplied water. This discrepancy was noticed during a plumbing inspection for the new Artisan Coffee Bistro. The three tenants will be required to have water meters and Pressure Reducing Valves (PRV) installed on the water lines from the main water line in the below floor chase in the hallway by Village Liquors. In our phone conversation today, you indicated the three tenant spaces should have three separate water meters. A master plumber licensed in the State of MN will be required to obtain a plumbing permit from the city. The plumbing permit fee is $54.50 if all three meters are installed by the same plumber and inspected at the same time. Otherwise if installed individually, separate permits will be required. Water meters will be required to be purchased from the city. I am assuming that a 5/8" water meter and Pressure Reducing Valve (PRV) will be the size required for the meters. A 5/8" meter and PRV cost is $700.00 each. The master plumber can provide the necessary sizing calculation for the desired meters. The applicant that applies to purchase the water meters will be asked who the responsible party is for the cities bimonthly water billing. Another item of concern is the size of the water piping that supplies the three tenants. The master plumber can provide proof of water piping size for the three units. The Artisan Coffee Bistro will also be required to install a water meter for their water supply. The city appreciates you cooperation. If you or the management group have any questions please give me acall. ;et ... % Robert D. Hutchins Building Official City of Prior Lake 4646 Dakota Street SE Prior Lake, MN 55372 952.447.9851 Fax 952.440.4263 City Email Updates. Sign up now. -76 l i 12/1/2011 . .1 -''''" ' -- r- \-AsA. , _ ......... !; dr. 11. . "1 ..4... 1 *,. SA si .11P4 777, ti c,r " 1 7" 71 1 .. . C. Crl —4. '-- ..X4 i V e-r . 74) t T C3it i c N,i 14 l't . ..., r ...,,:. .p,. _.,..„.... __ , . , „. ,.. r ..., . - ..._ P ....._.) ------,_________\ \ I. NI > §), 7----- s, \ i x l. , \ "i" 'N ill 't 7 ---- -- \ , ' \ .. i . , \ \ ; --\\ / ‘ ' ,---- - - ------\ ...__ ..... „... , , \ _ / y' \ \ _ \414 ,... , \ \ , --_: -----------\\ ',,\, 4.. 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" \ If 1 ------\ .... ,--- c M ' ! 1 s 443 Lafayette Road N. 651 284 -5005 ) MINNES ©TA DEPARTMENT OF (651) St. Paul, Minnesota 55155 3 Q D ) 1-800-DIAL-DU LABOR (. J INDUSTRY TTY: (651) 297 -4198 Division of Construction Codes and Licensing REPORT ON PLANS Plans and specifications on plumbing: Artisan Coffee Bistro, 16731 Highway 13 S 104, Prior Lake, Scott County, Minnesota, Plan No. PLB 1111 -00099 OWNERSHIP,: Artisan Coffee Bistro, Ben Peters, 20181 Lake Ridge Dr, Prior Lake, MN 55372 -7807 SUBMTTTER: Artisan Coffee Bistro, Ben Peters, 20181 Lake Ridge Dr, Prior Lake, MN 55372 -7807 Plans Dated: Plans not dated. Date Received: November 14, 2011 Date Reviewed: November 21, 2011 SCOPE: This review is limited to the design of this particular project only insofar as the provisions of the Minnesota Plumbing Code, as amended, apply, and does not cover the water supply or sewerage system to which this plumbing system is connected. The review is based upon the supposition that the data on which the design is based are correct, and that necessary legal authority has been obtained to construct the project. The responsibility for the design of structural features and the efficiency of equipment must be taken by the project designer. Approval is contingent upon satisfactory disposition of any requirements included in this report. Special care should be taken to insure that the material and installation of the plumbing system are in accordance with the provisions of the Minnesota Plumbing Code. A copy of the approved plans, specifications, and this Report on Plans must be retained at the project location for future reference. INSPECTIONS: All plumbing installations must be tested and inspected in accordance with the requirements of the Minnesota Plumbing Code. As specified in Minnesota Rules, part 4715.2830, no plumbing work may be covered prior to completing the required tests and inspections. Provisions must be made for applying an air test at the time of the roughing -in inspection as outlined in Minnesota Rules, part 4715.2820, subpart 2, of the code. A manometer test, as specified in Minnesota Rules, part 4715.2820, subpart 3, is required at the time of the finished plumbing inspection. It is the responsibility of the contractor /installer to notify the Minnesota Department of Labor and Industry when an installation for a state contract job, Minnesota Department of Health licensed healthcare facility, or project in an area where there is no local administrative authority is ready for an inspection and test. To schedule inspections, contact the state plumbing standards representative for your region. For your regional inspector's contact information, visit our website at http: / /www.dli .mn.gov /CCLD /CCLDContactus.asp REQUIREMENTS: 1 Verify that the existing water supply and waste systems are sized to accommodate the added fixtures (see Minnesota Rules, part 4715.3800 and part 4715.2310). 2. Water supply connections to fixtures or equipment which have submerged inlets, or inlets below the spill line of the fixture or equipment, must be provided with an air gap arrangement, approved backflow preventer or backflow preventer assembly as specified in Minnesota Rules, part 4715:2000 and part 4715.2010. This shall include the potable water connections to the coffee machines; the espresso macine, the ice machine, and all potable water connections to equipment not shown. This information can be provided to you in altemative formats (Braille, large print or audio). An Equal Opportunity Employer Artisan Coffee Bistro Plumbing Plan No. PLB1111 -00099 Page2of5 November 21, 2011 3. Faucets equipped with threaded hose connections must be provided with approved backflow preventers (see Minnesota Rules, part 4715.2110, DD). This comment is in reference to the mop sink faucet. 4. At that point where the sanitary waste serving the beverage counter sink and the hand sink connects to the drainage system already serving the two- compartment prep sink and its tell -tale floor drain on the submitted waste and vent riser diagram, there are 8 drainage fixture units and they are shown discharging through a 2- inch pipe. Since a 2 -inch horizontal drain can only accommodate 6 drainage fixture units at a slope of 1/4- inch per foot, this portion of the system is undersized (see Minnesota Rules, part 4715.2310, subpart 2). Verify that a code compliant plumbing system will be installed. 5. At that point where the sanitary waste serving the toilet rooms and the mop sink connects to the drainage system already serving the beverage counter sink, the hand sink, the two- compartment prep sink and its tell- tale floor drain on the submitted waste and vent riser diagram, there are 37 drainage fixture units and they are shown discharging through a 3 -inch pipe. Since a 3 -inch horizontal drain can only accommodate 32 drainage fixture units at a slope of 1/8 -inch per foot, this portion of the system is undersized (see Minnesota Rules, part 4715.2310, subpart 2). Verify that a code compliant plumbing system will be installed. 6. It is recommended that the sanitizing compartment of the three- compartment sink be individually trapped and vented, and connected to the sanitary drain system downstream of the grease interceptor. 7. Grease interceptors should be installed only where required by the local jurisdiction. ' If a grease interceptor is required by the local jurisdiction, it must be constructed and installed in accordance with Minnesota Rules, part 4715.1110. The following items must be included in the construction of the grease interceptor: a. The discharge line from the grease interceptor must be vented in accordance with the code. b. The interceptor must have a grease retention capacity, in pounds of grease, of at least twice the flow- through rate, in gallons per minute. c. The interceptor installation shall be capable of passing the final manometer test. 8. A single 2 -inch trap and waste may serve the three- compartment sink if the trap is located not more than 30 inches from each compartment outlet (see Minnesota Rules, part 4715.0900). Locating the trap beneath the center compartment will meet this requirement in most instances. 9. Pot or scullery sinks must be provided with waste outlets not less than 2 inches in diameter (see Minnesota Rules, part 4715.1390, subpart 1). 10. Ice bins and drain boards must go indirect. Indirect waste pipes from appliances, devices, or equipment not regularly classed as plumbing fixtures, but which are equipped with drainage outlets, must be trapped, but the traps need not be vented. The waste pipe must be at least 3/4 inches in size, but not less than the size of the outlet or tail piece of the equipment served (see Minnesota Rules, part 4715.1510). 11. Air gaps from indirect wastes must be at least twice the effective opening of the indirect waste pipe (see Minnesota Rules, part 4715.1570). 12. Equipment used for heating water or storing hot water shall be protected by approved safety devices in accordance with Minnesota Rules, part 4715.2210 and part 4715.2230. Verify that a temperature and pressure relief valve is provided for the water heater. Water heaters, including their controls and valves, must be installed so that they are capable of being reached safely and quickly for inspection, repair, or replacement Artisan Coffee Bistro Plumbing Plan No. PLB1111-00099 Page 3 of 5 November 21, 2011 without requiring the use of tools or the removal of obstacles, panels, or similar obstructions (see Minnesota Rules, part 4715.2240). 13. The water distribution branches to the coffee machine, the espresso machine, and the ice machine are not shown on the submitted plans. No concealed water branch pipe shall be less than 1/2 -inch (see Minnesota Rules, part 4715.1730). 14. Water closets in public bathrooms must have elongated bowls with open -front seats. Round bowls with closed -front seats may only be used in residential or dwelling -type occupancies (see Minnesota Rules, part 4715.1420). 15. In all buildings other than dwellings, shutoff valves shall be installed which permit the water supply to all equipment in each separate room or to each individual fixture to be shut off without interference with the water supply to any other room or portion of the building (see Minnesota Rules, part 4715.1800, subpart 6). 16. Changes in direction in drainage piping must be made by appropriate use of wyes and bends. Sanitary tees are not allowed where the direction of flow changes from either vertical to horizontal or horizontal to horizontal (see Minnesota Rules, part 4715.2410). 17. Each horizontal drain branch, including floor drain branches, shall be provided with a cleanout at its upper terminal with the following exceptions (see Minnesota Rules, part 4715.1000): a. A fixture trap or a fixture with an integral trap, readily removable without disturbing concealed piping, may be accepted as a cleanout equivalent for this purpose. b. A floor drain cleanout may be omitted if the floor drain or fixture branch line is less than 5 feet in length. c. Floor drains used for shower drains, recessed slop, or similar receptors may have the full -sized cleanout installed on the individual vent pipe serving the fixture or on the fixture. 18. Cleanouts shall be of the same nominal size as the pipes they serve up to 4 inches in size (see Minnesota Rules, part 4715.1010). A cleanout must be installed where there is an increase in pipe size from 2 inches to 3 inches and from 3 inches to 4 inches. 19. It is recommended that a cleanout be provided where new waste and vent piping connects with existing plumbing to facilitate required testing of the new installation. 20. Material specifications were not provided with the submitted plans. Verify that the pipe materials to be used for the plumbing system will comply with the following: a. Materials used for water distribution piping must comply with Minnesota Rules, part 4715.0520. b. Materials used for the waste, drain, and vent must comply with Minnesota Rules, part 4715.0570 through 4715.0600. If plastic pipe is used for the drain, waste and vent system: i. ABS plastic pipe shall comply with ASTM Standard D2661 or F628. ii. PVC plastic pipe shall comply with ASTM Standard D2665, D2949, F891. iii. It must be installed in accordance with Minnesota Rules, part 4715.0580(F) and part 4715.0600. Above -grade horizontal runs of plastic waste and vent pipe cannot exceed 35 feet in total length. Above -grade vertical stacks constructed of plastic pipe may exceed 35 feet in total height only if an approved expansion joint is used. iv. Solvent weld joints in PVC pipe must include use of a primer which is of contrasting color to the Artisan Coffee Bistro • Plumbing Plan No. PLB1111- 00099 . Page4of5 November 21, 2011 pipe and cement (see Minnesota Rules, part 4715.0810, subpart 2). Please remember to submit specifications for all future submittals. 21. Above -grade horizontal plumbing piping must be supported as follows (see Minnesota Rules, part 4715.1430, subpart 4): a. Plastic pipe: at least every 32 inches. b. Cast iron: at least every 5 feet; or 10 feet when ten foot lengths of pipe are used. c. Copper tubing (11/4-inch or less): at least every 6 feet. 22. Disinfection of the potable water system must include the following (see Minnesota Rules, part 471 a. The pipe system must be flushed with clean, potable water until no dirty water appears at the points of outlet; b. The system must then be filled with a water chlorine solution containing at least 50 parts per million of chlorine and allowed to stand for 24 hours; or a solution containing at least 200 parts per million of chlorine and allowed to stand for three hours; and c. Following the allowed standing time the system must be flushed with clean potable water until no chlorine remains. 23. The plumbing system shall be tested in accordance with Minnesota Rules, part 4715.2820. 24. This plan review is for the plumbing systems only and does not pertain to the licensing requirements for the facility. The licensing authority will report separately on any licensing requirements which must be met. Additional plans, information and fee may be required by the licensing authority for their review. Please note that changes to the plumbing system may be required as a result of their review. Revised plumbing plans must be submitted showing any significant changes to the plumbing system. 25. The plans and specifications were prepared by a licensed plumber. Only the plumber who has prepared the plans may use the plans for construction. If another plumber is contracted to install the plumbing, they must submit their own plans and specifications for the project. NOTES: 1. The scope of this project consists of the remodel of an existing building. The plumbing installation includes a coffee machine, an espresso machine, a beverage counter sink, a hand sink, an ice machine, a two- compartment prep sink, a three- compartment pot and scullery sink, an interior grease in terceptor, a drain board, floor drains, a water heater, lavatories, tank -type water closets, and a mop sink. 2. This facility will be served by existing municipal sewer and water service connections. 3. The Minnesota Plumbing Code is available on our website at: www.dli.mn.gov /CCLD/Plumbing.asp Authorization for construction in accordance with the approved plans may be withdrawn if construction is not undertaken within a period of two years. The fact that the plans have been approved does not necessarily mean that recommendations or requirements for change will not be made at some later time when changed conditions, additional information, or advanced knowledge make improvements necessary. Artisan Coffee Bistro Plumbing Plan No. PLB1111 -00099 Page5of5 November 21, 2011 Approved: Marise A. Widmer Public Health Engineer Plumbing Plan Review and Inspections Unit 651/284 -5887 cc: /Artisan Coffee Bistro /City of Prior Lake Building Official MDH Environmental Health Services Crow River Plumbing & Heating LLC File M I N N E S O T A MDH DEPARTMENT OF HEALTH Protecting, maintaining and improving the health of all Minnesotans December 5, 2011 Artisan Coffee Bistro, Inc. 16731 Highway 13 South, Suite 104 Prior Lake, Minnesota 55372 Dear Ladies and Gentlemen: Subject: Artisan Coffee Bistro, Inc., 16731 Highway 13 South, Suite 104, Prior Lake, Scott County, Minnesota, Project No. 120149 Thank you for submitting plans to the Minnesota Department of Health (MDH). We are enclosing a copy of our report covering an examination of plans and specifications on the above designated project. The plans appear to be in general compliance with the standards of this department and have been approved with the following changes. Please see the enclosed report for the changes and/or comments. Ten working days prior to completion of the project, please contact me in order to arrange for a final opening inspection. A final opening inspection can not be conducted until a license application is submitted with the appropriate fees to MDH. Please submit application and fees to: Minnesota Department of Health Environmental Health Services Section 625 Robert Street North, P.O. Box 64495 St. Paul, Minnesota 55164 -0495 If you have any questions, please contact me at 651- 201 -3988 or at charlotte.morgan @state.mn.us Sincerely, 4 941°' •//11 r• `"'. / Charlotte H. Morgan, RE' , MPH Environmental Health Services, Plan Review P.O. Box 64975 St. Paul, MN 55164 -0975 charlotte.morgan @state.mn.us CHM:smp Enclosures CC: Ms. Laura Huseby, Minnesota Department of Health Mr. Robert Hutchins, Building Official Ben Peters Mr. Al Frechette, Zoning Administrator General Information: 651 -201 -5000 • Toll -free: 888 - 345 -0823 • TTY: 651-201-5797 • www.health.state.mn.us An equal opportunity employer MINNESOTA DEPARTMENT OF HEALTH Division of Environmental Health REPORT ON PLANS Plans and specifications on New Food: Artisan Coffee Bistro, Inc., Project No. 120149 Location: 16731 Highway 13 South, Suite 104, Prior Lake, MN 55372, Scott County Date Approved: December 5, 2011 Date Received: October 14, 2011 Submitted by: Ben Peters, 20181 Lake Ridge Drive, Prior Lake, MN 55372, (952) 492 -5128 Ownership: Artisan Coffee Bistro, Inc., 16731 Highway 13 South, Suite 104, Prior Lake, MN 55372, (952) 492 -5128 Scope of Project: Construction of a medium establishment. No food is permitted in the establishment until approval from the Health Authority is given. 1. Equipment Standards — General Requirements: Food and beverage equipment shall meet the applicable standards for one of the following: • National Sanitation Foundation (NSF). • Edison Testing Laboratories (ETL) to NSF Standards. • Underwriters Laboratory (UL) to NSF standards. • Canadian Standards Association (CSA) to NSF Standards. Equipment shall bear the NSF or equivalent sticker and manufacturer information. The pastry display case has been eliminated from the plan because it is NSF approved. Wood is prohibited within a foodservice area. Wood doors or frames, wood shelving, wood cabinets and wood windows are not allowed. 2. Food Service Equipment: Table - mounted equipment that is not easily movable shall be sealed to the table or elevated on four (4) inch NSF legs. All floor mounted equipment shall be elevated on six (6) inch NSF legs or casters. Used NSF approved food and beverage equipment may not be changed or altered from its original condition. Approval of the used equipment will be made by Charlotte Morgan and /or Laura Huseby, Public Health Sanitarians. Enough equipment for cooking, heating and hot holding shall be provided. Equipment should be sufficient in number and capacity to meet the needs of the establishment. All foods will be cooked to order, except the soup. The quiche has been eliminated from the menu. 3. Food contact surfaces: Primary food contact surfaces (tables and counters) shall be of stainless steel construction in compliance with NSF Standard No. 2 or equivalent. Plastic laminate surfaces are not acceptable for food contact and food preparation surfaces. Artisan Coffee Bistro, Inc. New Food 120149 Page 2 Approved 4. Cabinetry in front service area: All service counters and other millwork surfaces shall be protected with stainless steel, NSF- plastic laminate to Standard No. 35 or equivalent. Cabinetry Construction - Appendix #8 Bray lrair Sate' oftCattir WIT* Plastic Luriluir Apr Maim Lutilitt Nor Mute War& Bich w --1 Plaitie Lam want* slur 1 nod Stardorr Sbr+16" lkcr --M► Plutk &OM 1 it Firm 2 The plastic laminate countertop has been replaced with solid surface. Cabinets will be constructed of plastic laminate to NSF #35. Laminate must be installed on the top and bottom of the counters. Exposed wood surfaces on cabinets and under counter tops shall be covered to provide a smooth and easily cleanable surface. Cutouts in millwork shall be made and sealed by the fabricator. Enclosed hollow base cabinets are not allowed. Cabinets shall be on a solid raised masonry base (four inch) or six (6) inch NSF legs or heavy duty castors. All cabinetry will be mounted on 6 inch NSF approved legs. 5. Refrigeration — General Requirements: All refrigeration and freezers must meet NSF Standard 7 or equivalent. All display case coolers, merchandisers and similar equipment must meet NSF Standards or equivalent and used only for storage of food and beverage items the unit was designed for. These coolers are not permitted in the food preparation areas. True GDM -26 merchandiser will be located in the front area and is listed to NSF #7 for pre - packaged or bottled products only. Artisan Coffee Bistro, Inc. New Food 120149 Page 3 Approved Cold preparation table must be able to maintain potentially hazardous foods at or below 41°F. Raised cold rail refrigeration or top air cooled units are recommended. Victory #VPT refrigerated prep table provided in cooking area. Enough equipment for cooling and cold holding shall be provided. Equipment should be sufficient in number and capacity to meet the needs of the establishment. All frozen foods will be stored in the one freezer provided. Most of the food used will not be frozen just prior to being cooked. The food that is frozen will be stored in individual amounts so they can be easily and quickly retrieved from the freezer. If this becomes a problem seen on future inspections, the menu must be minimized. 6. Ventilation System: Type I hood provided for: fryer and range. Insulated stainless steel or equivalent shall be installed behind cook's line. O D1P1Lrar ROAM A T4 s r . a S o YAl A. 4 t T 1% � Me PGR � MAW WO TO r up tr reW l5 MU 0 A` Gam lkiTERYYr. iz' ..•-- B" WA C4M-OFFMCP MOLL Gans ut+YR0GTGR N rill,W Ytzv TO ii611.P UV 0 OA AMC teem GR EIU #L POW ti 1.111 A WAY TWIT MtliWY319 l5 Pi EC Ittele RV (I' s liar /r0051 roea 24" " MOH ESQ1AdleT MOW ,(' 1 , _, tkfik...Imo. YWII. el' I 6L. 1tsrr Rew W rs vi 1 IGEA. LIRE /1.01VJIY MALY MIT Il144 Ail IV&51195 6.6' (TYPICAL.) 6' • 01E6 7'0 @!1RE MIT a IYA15MNHAAS, as WE Alt 1F trX06, HP $' DHOW 1S RAToays PHI. DY 1141 rag Ir WOK Mt TO MAW a. RCM r WA calf - wA.t WA MR Ii a5 ear ILM. a ram, DY %Fat 184110 cl1ll.t6 rWlfP MOM DY 61G- MY GOYE ttek Artisan Coffee Bistro, Inc. New Food 120149 Page 4 Approved All ventilation systems, furnaces and water heaters shall be designed, installed and operated according to chapter 1346 of the Minnesota Mechanical and Fuel Gas Codes, chapter 1305 of the International Building Code and chapter 7510 of the State Fire Code. All open sides of a canopy hood shall overhang equipment by at least six (6) inches. Sufficient tempered make -up air (at least 55° F) shall be provided and interlocked with ventilation equipment. Ventilation hoods shall provide at 50 foot - candles of light at the working surfaces. 7. Three - Compartment Sink: Provide a three - compartment sink with dual integral drain boards has been provided. The undercounter dishmachine and dishtables have been removed. Sink bowls shall be adequately sized for the largest utensil to be washed in the three - compartment sink. Soap and chemical dispensers attached to the faucet of a three - compartment sink must be installed according to Minnesota Plumbing Code Chapter 4715 and have appropriate backflow prevention. 8. Food Preparation Sink: A separate food preparation sink that meets NSF International or equivalent standards for washing produce or thawing foods has been provided. 9. Hand Sinks: An additional NSF International or equivalent hand sink has been provided in the front service area. 10. Storage Areas: Provide an adequate amount of storage space for supplies necessary for the operation. Additional storage was provided above the prep sink, above the three compartment sink and one shelf in the prep area. Designate an appropriate chemical storage space separate from food products, single- service items and food equipment. Chemical storage will be located under the three compartment sink on stainless steel shelving. Artisan Coffee Bistro, Inc. New Food 120149 Page 5 Approved 11. Walls — General Requirements: Wall surfaces in splash zones or high moisture areas such as warewashing, food preparation sinks, handsinks and janitorial sink areas shall be finished with smooth, light colored, durable, non- absorbent materials. Approved materials include: a. A fiberglass re- enforced panel (FRP), or b. Ceramic tile that is smooth and cleanable. c. Stainless steel or equivalent materials. Mirrored tiles will be permitted above the countertop height behind the coffee bar area only. This area will not be used for any foodservice. The owner states that they will use this area for "art works on display, ceramics, etc." If this use changes in the future, this surface must be replaced with a compliant wall finish. This wall finish will be evaluated by the Public Health Sanitarian during future inspections for durability and safety in this area. Utility service lines and pipes shall not be unnecessarily exposed. Exposed utility service lines and pipes shall not be installed directly on the walls or floor, except: a. Quick disconnect gas hoses approved by the American Gas Association or NSF International. Standard Gas Quick Disconnect InstaIlaition , ,, 4 "` 4 1, di STANDARD GAS QUICK DISCONNECT INSTALLATION t,► ALE b. Flexible cords and caps for commercial cooking equipment on casters, listed by Underwriter's Laboratory. Artisan Coffee Bistro, Inc. New Food 120149 Page 6 Approved 12. Coffee Bar: The coffee bar area is not going to be used as a foodservice area at this time. If this use changes in the future, submit plans for review prior to construction. However, the hollow enclosed base on the employee side of the bar die wall has been removed and replaced with an approved wall of FRP and a quarry tile cove base at the floor /wall juncture. 13. Janitorial Areas — General Requirements: Janitorial areas shall have FRP, ceramic tile or equivalent, stainless steel or cleanable block walls in the splash area. Unfinished gypsum wallboard is not acceptable in the janitorial area. Provide vacuum breakers at all threaded hose bibs. No wye adapters. Chemical or detergent dispensers shall provide appropriate backflow prevention devices. 14. Plumbing — General Requirements: All plumbing plans shall be approved by the Minnesota Department of Labor and Industry (DOLI) or delegated agent. For information on submittal contact Department of Labor and Industry at 651- 284 -5067 or visit their website at http: / /www.dli.mn.gov /CCLD /Plumbing.asp. A plumbing plan approval letter has not been received at this time. Provide at opening inspection evidence that the plumbing system has been inspected and approval given by the local building official or a representative from the Department of Labor and Industry (DOLI). All pipe chases that pass through walls shall be tightly sealed and covered. All utility pipes shall be enclosed in walls or ceiling. All hot water generating equipment (water heaters) shall be of adequate capacity to meet the needs of the anticipated demand of the establishment. A 52 gallon hot water heater will be installed on legs in the back area. 15. Lighting — General Requirements: Food preparation areas in which food or beverages are prepared, utensils are washed shall provide a minimum of 50 foot - candles of shielded light measured 30 inches above the floor. 16. Employee Lockers, Restrooms and Break areas: Designated employee break areas shall be located so that food, equipment, linens and single- service and single -use articles are protected from contamination. Coat hooks will be located by the back door. Valuables will be located on a shelf under the cash register. Artisan Coffee Bistro, Inc. New Food 120149 Page 7 Approved 17. Espresso Areas: a. A separate handwashing sink has been provided in this area. This sink must not be used as a dump sink. b. Espresso machine approved: Simonelli Appia 2. c. Provide a running water dipperwell or a means of supplying clean working utensils in an approved manner. A daily schedule will be set up for employees to wash and sanitize the utensils every three hours. A sheet will be kept behind the counter for employees to initial when the do this. e. A knock box for emptying coffee has been provided. f. In a fixed or permanent location, the espresso coffee maker shall comply with the Minnesota Plumbing Code, including provisions for backflow protection. (Note: water protection would be a continuous pressure type, double check valve, on a 1/2 inch minimum water feed). g. If a filtration system is used, it must be NSF approved. h. When using the frothing pitchers, the hot milk must be maintained at either above 140 °F or then refrigerated below 41 °F at all times. Food contact equipment must properly washed, rinsed and sanitized every 4 hours. g. Any creamers or other potentially hazardous foods kept on the condiment cabinetry must with be maintained at 41 °F or below or be included in a "Time as a public health control plan". This plan must be submitted to the inspecting Public Health Sanitarian and will monitor this on future inspections. 18. Other Code Requirements: For information on the Minnesota Clean Indoor Air Act (MCIAA) contact 651- 201 -4601 or visit their website at http: / /www.health.state.mn.us /divs /eh/air. Contact MN Electrical Licensing & Inspection at 651- 284 -5026 or visit their website at http: / /www.dli.mn.gov /CCLD /Electrical.asp for information on electrical requirements and the name of the electrical inspector in your area. • Artisan Coffee Bistro, Inc. New Food 120149 Page 8 Approved 19. Approved Finish Schedule: IFtoish m en @ Walls : ' Oiling: Floor & Basec4 Back Kitchen areas: FRP /stainless steel Smooth vinyl tile Quarry tile /quarry tile behind cooking cove base equipment Front serving area: Ceramic tile Smooth vinyl tile and Quarry tile /quarry tile painted gypsum board cove base Janitors sink: FRP Smooth vinyl tile Quarry tile /quarry tile cove base Sincerely, et? Charlotte H. Morgan, ' HS, MPH Environmental Health Services, Plan Review P.O. Box 64975 St. Paul, MN 55164 -0975 charlotte.morgan @state.mn.us February 3, 2012 JR Crow Enterprises 612 N. Broadway Street Jordan, MN 55352 Dear Jason, Please find our outside air (O.A) CFM calculations: 1) Carrier, 4 -ton, roof top unit O.A. CFM, 400 1) Acculex MUA 1875 total CFM 1) Acculex, 8' exhaust hood rating 150 CFM per lineal feet of face Total Exhaust Hood CFM's 1200 1) Balance of MUA, CFM available to general space 675 CFM 1) Outside air available through RTU economizer 400 CFM Total O.A. air available ins CFM's 1075 Total O.A. required Occupancy rating 46 people O.A. per occupant 20 CFM Total outside air required 920 CFM O.A. Thank you, David Branham Cc: City of Prior Lake PN 470306 4h %� A C C U R E X Model XRUB Belt Drive ENGINEERED RESTAURANT SYSTEMS Upblast Centrifugal Roof Exhaust Installation, Operation, and Maintenance Manual When lifting unit on to roof, use either the Lifting (4) lifting points on the drive frame or the Hook w h (2) lifting points on the bearing plate if ;' _ Safety Latch I (Supplied t, ,,,,e,* present. Refer to Fig. 1 for lifting points. , ! ! d •;• Access to the drive frame is accomplished ✓ \ V ` (2 T a' by removing the screws pointed out in a kin POio Fig. 2 and Fig. 3. The cover can then be removed and placed on a flat surface /i' in an area protected from strong winds. Fig. 1 Move fan to desired location using lifting Le-,,, (4) Duve Frame points and fasten securely through • Liking Poh(s mounting holes in base. Shims may be necessary depending upon roofing Installations Strew �► ■�_ - Screw material thickness. For model dimensions ` o IR a refer to the diagram and Fig. 4 on page 2. Recommended '` �'""" G n 111_10 _ : p eneral Conduit Factory W;red Chase `I� � � c on n Ventilation Disconnect The motor's amperage and voltage rating Installation 1:; must be checked for compatibility to the t 3 /4 in. --I •' Wiring by supply voltage prior to final electrical 8 in. or 12 in. min. Others /I� Damper Ilk connection. For NFPA - restaurant XRUB the electrical supply must IRoo Deck I , r applications, pp y enter the motor compartment through the ,, n _ ecommende� < 11/4 n. breather tube. For other non - flammable Damper Size Fig. 2 applications the electrical supply can Roof Opening be routed through the conduit chase Recommended between the curb cap and the bottom Commerical Strew \ ' S II 1„'ll ■ of the motor compartment. Consult Kitchen — :• / OptioA 3R nal O 1 — NEM local code authorities for your specific Installation x-11 factory 1 orywred requirements. frommatorto disconnect Minimum 40 in. ,. . , L. through the Discharge breather tube Height E. (per NFPA) � A drain trough is provided on all XRUB if 1 fans for single -point drainage of water Welded Duct i E Vented Optional II: by others , ? Extension and residue. Some means for collection T�P in. of 18 in. above roof Liquid Tight of this residue must be provided, either deck (per % Flexible Conduit a container directly under the trough or I'` '" I 'by0then eiyminA I► use of an adapter and pipe to carry the residue to a remote collection point. An i Roof Deck i optional grease trap with water separator baffles is available from your Accurex Fig. 3 representative. .E-- Recommended — RoofOpenin Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the unit. Failure to comply with instruction could result in personal injury and /or property damage! Upon receiving unit, check for any damage that may have occurred during transit and report it immediately to the shipper. Also check to see that all accessory items are accounted for. June 2007 Dimensional Data Model A B C D Shaft Damper Roof Ap {x. XRUB Bearings Size Opening Weight B > 098, 101, 101 HP, 19 24'/8 28'/4 17 3/4 12 x 12 14 14'/2 66 . NT . 121, 131 o lE ( 141, 141 H P, •,VIII■ ■ 161, 1 61 H P, 22 283/4 293/4 19 3/4 16 x 16 18 18'/2 87 1111MIELIIMIPIPF 161 XP " �— D * C 180 30 3578 28 21 3/4 18 x 18 20'/: x 20'/2 126 180HP 30 35 283/4 21 1 18 x 18 20'/2 x 20'2 126 mow 200 30 353/4 28 21 3/4 18 x 18 2072x 20'/2 142 200HP 30 353/4 28 21 1 18 x 18 2072x 2072 142 11/4.. 220, 220HP 34 42 3378 2572 1 24 x 24 26'/2 X 2672 174 4 1 240, 240HP, A >1 240XP 34 42 333/4 253/4 1 24 x 24 26'h x 2672 175 Fig. 4 300, 300HP, 40 50 36 29 1 30 x 30 32'h x 32 313 All dimensions are in inches. 300XP *May vary depending on motor size. 360, 360HP 46 58 3978 29 174 36 x 36 3872x 38'/2 440 Dimension "A" is the inside dimension of the curb cap. 360XP The roof curb should be 1' /2 inch less than the curb cap 420 52 65 44 35'/4 174 42 x 42 4472x 4472 578 to allow for roofing and flashing. 480 58 74 48'/8 36 1'/2 48 x 48 5072x 50'/2 675 Pre - Starting Checks Wheel Overlap Fig. 5 Wheel Rotation Fig. 6 Check all fasteners for Dimensions - All XRUB fans have tightness. The wheel should CW wheel rotation �� rotate freely and be aligned as MODEL G H G when viewed from tl�tl 098 3/32 in. 1.1.111= top of fan. shown in Fig. 5. Wheel position �� ` � 101-161 1/4 in. - clockwise is preset and the unit is test run 180 -300 1/2 in. - -- at the factory. Movement may 360 -480 3/4 in. - occur during shipment, and realignment may be necessary. Centering can be accomplished by loosening the CORRECT WRONG WRONG WRONG bolts holding the drive frame to the shock mounts = -- - .----- _ _ — — and repositioning the drive frame. Wheel and inlet cone overlap can be adjusted by loosening the set screws in the wheel and moving the wheel to 1! I I1 11 i 11 the desired position. Fig. 7 Direction of wheel rotation is critical. Reversed rotation will result in poor air performance, — — - *Fasteners motor overloading and possible burnout. Check — 401...._._ w II heel rotation (viewing from the shaft side) CI Al by momentarily energizing the unit. Rotation l_ should be clockwise (CW) as shown in Fig. 6 and im71111 Deflection =Beit6r correspond to the rotation decal on the unit. `CAI ∎ e4 Belt Span If adjustments are made, it is very important to check the pulleys for proper alignment. r - 0 Misaligned pulleys lead to excessive belt wear, • vibration, noise and power loss. Refer to Fig. 7. • For all XRUB units belt tension can be adjusted *Identical fasteners on opposing side. by loosening four fasteners on the drive frame Fig. 8 Fig. 9 pointed out in Fig. 8. The motor plate slides on the slotted adjusting arms and drive frame angles in the same manner. Belt tension should be adjusted to allow 1/64 inch of deflection per inch of belt span. For example, a 15 inch belt span should have 15/64 inch (or about 1/4 inch) of deflection with moderate thumb pressure at mid -point between pulleys. Refer to Fig. 6. Overtightening will cause excessive bearing wear and noise. Too little tension will cause slippage at startup and uneven wear. The adjustable motor pulley is factory set for the RPM specified. Speed can be increased by closing or decreased by opening the adjustable motor sheave. Two groove variable pitch pulleys must be adjusted an equal number of turns open or closed. Any increase in speed represents a substantial increase in the horsepower required by a unit. Motor amperage should always be checked to avoid serious damage to the motor when speed is varied. 2 �_ ACCUREX ENGINEERED RESTAURANT SYSTEMS Maintenance Belts tend to stretch after a period of time. They should be checked periodically for wear and tightness. When replacing belts, use the same type as supplied with the unit. Matched belts should always be used on units with multigroove pulleys. For belt replacement, loosen the tensioning device far enough to allow removal of the belt by hand. Do not force belts on or off. This may cause cords to break, leading to premature belt failure. Once installed, adjust belts as shown in "Pre- Starting Checks." Shaft bearings can be classified in two groups: relubricating and non - relubricating. All bearings on standard Model XRUB fans are factory lubricated and require no further lubrication under normal use (between -20 °F and 180 °F in a relatively clean environment). Units installed in hot, humid or dirty locations should be equipped with special bearings. These bearings will require frequent lubrication. Caution should be employed to prevent overpacking or contamination. Grease fittings should be wiped clean. The unit should be in operation while lubricating. Extreme care should be used around moving parts. Grease should be pumped in very slowly until a slight bead forms around the seal. A high grade lithium base grease is recommended. Motor maintenance is generally limited to cleaning and lubrication (where applicable). Cleaning should be limited to exterior surfaces only. Removing dust buildup on motor housing ensures proper motor cooling. Greasing of motors is only intended when fittings are provided. Many fractional motors are permanently lubricated and should not be lubricated further. Motors supplied with grease fittings should be greased in accordance with manufacturers' recommendations. Where motor temperatures do not exceed 104 °F (40 °C), the grease should be replaced after 2000 hours of running time as a general rule. Wheels require very little attention when moving clean air. Occasionally, oil and dust may accumulate causing imbalance. When this occurs, the wheel and housing should be cleaned to ensure smooth and safe operation. The unit should be made non functional when cleaning the wheel or housing (fuses removed, disconnect locked off, etc.). All fasteners should be checked for tightness each time maintenance checks are performed prior to restarting unit. A proper maintenance program will help these units deliver years of dependable service. Troubleshooting PROBLEM CAUSE CORRECTIVE ACTION System resistance too high Check system: Proper operation of backdraft or control dampers, obstruction in ductwork, etc. REDUCED AIRFLOW Unit running backwards Correct as shown in Fig. 6. Excessive dirt buildup on wheels Clean wheel. Improper wheel alignment Center wheel on inlets. Bad bearings Replace. Belts too tight or too loose Refer to Fig. 9 and adjust tension. Wheel improperly aligned and Center wheel on inlets. See Fig. 5. rubbing EXCESSIVE NOISE OR Loose drive or motor pulleys Align and tighten. See "Pre- Starting VIBRATION Checks ", page 2. Foreign objects in wheel or Remove objects, check for damage housing or unbalance. Unbalance of wheel caused by Remove buildup. excessive dirt and grease buildup NOTE: Before taking any corrective action, make certain unit is not capable of operation during repairs. 3 ACCUREX ENGINE.ED RESTAURANT SYSTEMS PARTS LIST SHAFT BELT MOTOR PULLEY BEARINGS PULLEY HOOD FAN SHAFT _� �" MOTOR DRIVE _ FRAME ASSEMBLY ��I ■______ ■� �_ HOOD BAND BIRDGUARD BREATHER *VERTICAL o o cio= TUBE SUPPORTS a c•� = SHOCK CONDUIT MOUNTS (4) CHASE *WINDBANDS *DRAIN TROUG WHEEL *CURB CAP / VENTURI � 1 * For replacement, the windband, vertical supports, drain trough and curb cap /venturi come as one complete assembly. 1 NOTE Each fan bears a manufacturer's nameplate with model number and serial number embossed. This information will assist the local Accurex representative and the factory in providing service and replacement parts. WARRANTY Accurex warrants this equipment to be free from defects in material and workmanship for a period of one year from the date of purchase. Any units or parts which prove to be defective during the warranty period will be replaced at our option when returned to our factory, transportation prepaid. Motors are warranted by the motor manufacturer for a period of one year. Should motors furnished by ACCUREX Accurex prove defective during this period, they should be returned to the nearest authorized motor service station. Accurex will not be responsible for any removal or installation costs. ENGINEERED RESTAURANT SYSTEMS As a result of our commitment to continuous improvement, Accurex P.O. Box 410 Schofield, WI 54476 reserves the right to change specifications without notice. Phone: 800.333.1400 Fax: 715.241.6191 www.accurex-systems.com IOM XRUB Rev. 1 June 2007 Copyright © 2007 Accurex !� ® Part #470501 �� A C C U R E X Model XDG / XDGX Pilot Ignition ENGINEERED RESTAURANT SYSTEMS Make -Up Air Installat Operation and Ma Manual Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. 2. The rotation of the wheel is critical. It must be free to rotate without striking or rubbing any stationary ,. objects. 11 i �i .. '. 3. Motor must be securely and adequately grounded. ,,.... 0 4. Do not spin fan wheel faster than the maximum IV x cataloged fan rpm. Adjustments to fan speed significantly affects motor load. If the fan RPM is i cage, h n d the motor current should be checked to make sure it is not exceeding the motor nameplate amps. 5. Do not allow the power cable to kink or come in contact with oil, grease, hot surfaces or chemicals. Replace cord immediately if damaged. 6. Verify that the power source is compatible with the c us equipment. l!STE° 7. Never open blower access doors while the fan is running. General Safety Information FOR YOUR SAFETY Only qualified personnel should install this unit. If you smell gas: Personnel should have a clear understanding of these 1. Open windows. instructions and should be aware of general safety precautions. Improper installation can result in electric 2. Do not touch electrical switches. shock, possible injury due to coming in contact with 3. Extinguish any open flame. moving parts, as well as other potential hazards. 4. Immediately call your gas supplier. Other considerations may be required if high winds or seismic activity are present. If more information FOR YOUR SAFETY is needed, contact a licensed professional engineer before moving forward. The use and storage of gasoline or 1. Follow all local electrical and safety codes, as well other flammable vapors and liquids in as the National Electrical Code (NEC), the National open containers in the vicinity of this Fire Protection Agency (NFPA), where applicable. Follow the Canadian Electric Code (CEC) in appliance is hazardous. Canada. WARNING DANGER Always disconnect power before working on or Improper installation, adjustment, near a unit. Lock and tag the disconnect switch or alteration, service or maintenance breaker to prevent accidental power up. can cause property damage, injury or CAUTION death. Read the installation, operating and maintenance instructions When servicing the unit, motor may be hot enough thoroughly before installing or to cause pain or injury. Allow motor to cool before servicing. servicing this equipment. Avlbc Model XDG / XDGX Pilot Ignition Make -Ff Air ill Receiving The unit should be stored at least 31 in. (89 mm) off Upon receiving the product check to make sure all the floor on wooden blocks covered with moisture items are accounted for by referencing the bill of proof paper or polyethylene sheathing. Aisles between lading to ensure all items were received. Inspect parts and along all walls should be provided to permit each crate for shipping damage before accepting air circulation and space for inspection. delivery. Notify the carrier if any damage is noticed. OUTDOOR — Units designed for outdoor applications The carrier will make notification on the delivery may be stored outdoors, if absolutely necessary. receipt acknowledging any damage to the product. Roads or aisles for portable cranes and hauling All damage should be noted on all the copies of the equipment are needed. bill of lading which is countersigned by the delivering The fan should be placed on a level surface to prevent carrier. A Carrier Inspection Report should be filled water from leaking into the unit. The unit should be out by the carrier upon arrival and reported to the elevated on an adequate number of wooden blocks so Traffic Department. If damaged upon arrival, file claim that it is above water and snow levels and has enough with carrier. Any physical damage to the unit after blocking to prevent it from settling into soft ground. acceptance is not the responsibility of Manufacturer. Locate parts far enough apart to permit air circulation, Unpacking sunlight, and space for periodic inspection. To Verify that all required parts and the correct quantity minimize water accumulation, place all unit parts on of each item have been received. If any items are blocking supports so that rain water will run off. missing, report shortages to your local representative Do not cover parts with plastic film or tarps as these to arrange for obtaining missing parts. Sometimes it cause condensation of moisture from the air passing is not possible that all items for the unit be shipped through heating and cooling cycles. together due to availability of transportation and truck Inspection and Maintenance during Storage space. Confirmation of shipment(s) must be limited to only items on the bill of lading. While in storage, inspect fans once per month. Keep a record of inspection and maintenance performed. Handling If moisture or dirt accumulations are found on parts, Units are to be rigged and moved by the lifting the source should be located and eliminated. At each brackets provided or by the skid when a forklift is inspection, rotate the fan wheel by hand ten to fifteen used. Location of brackets varies by model and size. revolutions to distribute lubricant on motor. Every Handle in such a manner as to keep from scratching three months, the fan motor should be energized. If or chipping the coating. Damaged finish may reduce ability of unit to resist corrosion. paint deterioration begins, consideration should be given to touch -up or repainting. Fans with special Storage coatings may require special techniques for touch -up Units are protected against damage during shipment. or repair. If the unit cannot be installed and operated Machined parts coated with rust preventive should immediately, precautions need to be taken to prevent be restored to good condition promptly if signs of deterioration of the unit during storage. The user rust occur. Immediately remove the original rust assumes responsibility of the unit and accessories preventive coating with petroleum solvent and clean while in storage. The manufacturer will not be with Tint -free cloths. Polish any remaining rust from responsible for damage during storage. These surface with crocus cloth or fine emery paper and oil. suggestions are provided solely as a convenience to Do not destroy the continuity of the surfaces. Wipe the user. thoroughly clean with Tectyl® 506 (Ashland Inc.) or INDOOR — The ideal environment for the storage of the equivalent. For hard to reach internal surfaces or units and accessories is indoors, above grade, in a for occasional use, consider using Tectyl® 511 M Rust low humidity atmosphere which is sealed to prevent Preventive or WD -40® or the equivalent. the entry of blowing dust, rain, or snow. Temperatures REMOVING FROM STORAGE — As units are removed should be evenly maintained between 30 °F ( -1 °C) and from storage to be installed in their final location, 110 °F (43 °C) (wide temperature swings may cause they should be protected and maintained in a similar condensation and "sweating" of metal parts). All fashion, until the equipment goes into operation. accessories must be stored indoors in a clean, dry Prior to installing the unit and system components, atmosphere. inspect the unit assembly to make sure it is in working Remove any accumulations of dirt, water, ice, or snow order. and wipe dry before moving to indoor storage. To 1. Check all fasteners, set screws on the fan, avoid "sweating" of metal parts allow cold parts to wheel, bearings, drive, motor base, and reach room temperature. To dry parts and packages accessories for tightness. use a portable electric heater to get rid of any 2. Rotate the fan wheel(s) by hand and assure no moisture build up. Leave coverings loose to permit air parts are rubbing. circulation and to allow for periodic inspection. © Model XDG / XDGX Pilot Ignition Make -Up Air tl.� Table of Contents Installation of Indoor Unit Installation 1. Install Hangers Clearance to Combustibles /Service Clearances. 3 Install threaded hangers from ceiling supports. When Indoor Unit 3 locating hangers, allow enough room to open access Unit Arrangement DB / HZ / UB 4 panel(s). Two nuts must be used on the end of each Roof Mounted Unit — Arrangement DBC 5 -6 threaded hanger. Ceiling supports are supplied by Optional Evaporative Cooling Module 6 Electrical Wiring 7 others. Direct Gas Piping 8 -9 2. Install Unit Optional Evaporative Cooler Piping 9 -10 Using sheet metal screws, attach the weatherhood/ Optional Water WizardTM 11 thru - wall /filter section to the blower /burner section. Optional Direct Expansion (DX) Coil Piping. .12 -13 The flange on the weatherhood /thru - wall /filter section Optional Chilled Water Coil Piping 13 should overlap the flange on the blower /burner section. Optional Building Pressure Control 14 Start -Up Raise the assembled unit into place. Blower 14 -15 Using two nuts per hanger, fasten the unit supports to Direct Gas 16 -18 the hangers under the unit. Appropriate unit supports, Optional Evaporative Cooling Recirculating ... 19 such as the optional hanging bracket kit or c- channel Optional Water Wizard"" 20 -21 and angle iron (supplied by others) should be used. Operation Using self Optional VAV Units 22 tapping Ceiling Supports Ductwork Optional Recirculating Units 23 screws, Electrical 24 attach jI'�— Optional Water WizardTM 25 ductwork to I Troubleshooting unit. -__. Blower 26 Motor Overamps 27 In order to / � Insufficient / Too Much Airflow 28 prevent the •l� .:.�� Excessive Noise or Vibration 29 unit from �ali Direct Gas Heat 30 -32 swinging it Hangers Optional Evaporative Cooling 33 and to Unit Supports Optional Water Wizard" 34 provide Maintenance a safe Indoor Mounting Routine 35 -37 environment Fall 38 for service and maintenance, additional measures must Reference be taken to secure the unit in all directions. Gas Train Layouts 39 Control Center Layout / Dirty Filter Switch . 40 NOTE Start -Up Check List 41 Two nuts must be used on each end of each Maintenance Log 42 -43 threaded hanging rod for proper support. Warranty Backcover NOTE Clearance to Combustibles / Good duct practices should be followed for Service Clearances all ductwork. Ductwork should be installed in F�iB To accordance with SMACNA and AMCA guidelines, p Sides s ' :I k E n ds NFPA 96 and any local codes. Reference the CAPS Wadeedl 0 inches 0 inches 0 inches 0 inches submittal for duct sizes. Units : (0 mm) (0 mm) (0 mm) (0 mm) Non Insulated 0 inches 6 inches 6 inches 6 inches 3. Seal Wall Opening u (0 mm) (152.4 mm) (152.4 mm) (152.4 mm) Sealant Apply sealant around Clearance to combustibles is defined as the minimum distance the perimeter of the ( required between the heater and adjacent combustible surfaces to ensure the adjacent surface's temperature does not exceed 90 degrees weatherhood to prevent above the ambient temperature. water penetration and n , , mmended Minimum Service Clearances drafts into the building. /- Housing 32 and less 42 inches (1066 mm) • on the controls side of the unit HousinS 48 inches (1219.2 mm) on the controls side of the unit Seal Wall Opening Clearances for component removal (such as evaporative cooler media) may be greater than the service clearances listed. �,� Model XDG / XDGX Pilot Ignition Make -Up Air lig Installation of NOTE Arrangement DB / HZ / UB The use of all lifting lugs and a set of spreader bars 1. Install Curb and /or Equipment is mandatory when lifting the unit. Support(s) NOTE Position curb /equipment support(s) on the roof Some units come with the weatherhood attached (reference the CAPS submittal for placement of curb/ and Step 5 may not apply. equipment support(s) in relation to the unit). Verify that unit supports are level, shim if necessary. Attach 5. Assemble and Attach Weatherhood curb to roof and flash into place. Attach the equipment The weatherhood can now be assembled and support(s) to the roof, remove metal cover, flash to attached to the unit. Detailed assembly instructions wooden nailer and reinstall cover. can be found with the weatherhood. If the optional R of Curb evaporative cooling module was selected, this step �� does not apply, refer to the Installation of the Optional Evaporative Cooling Module section, page 6. 6. Seal Weatherhood Seam 11•11141104 � Using an appropriate sealant, seal the seam between Support the weatherhood and the unit. Roof Curb and Equipment Support NOTE g g 4010 The use of a duct adapter is recommended on a downblast (DB) arran ement to ali n the ductwork with the supply unit. The duct adapter is only a guide and is not to be used as a support for the ductwork. Complete Rooftop Installation 2. Install Ductwork Good duct practices should be followed for all ductwork. All ductwork should be installed in accordance with SMACNA and AMCA guidelines, NFPA 96 and all local codes. Reference the CAPS submittal for ductwork sizes. 3. Apply Sealant Apply an appropriate sealant around the perimeter of the curb Supply Air Ductwork and duct (Arrangement DB only) adapter(s) to isolate fan vibration vib and prevent Sealant water penetration. Ductwork 4. Install Unit Use a crane and a 010 set of spreader bars hooked to the factory \ lifting lugs to lift and center the unit on the curb /equipment support(s). • � � Use self- tapping / - sheet metal screws lilt / to fasten the unit to the curb /equipment �� support(s). Setting Unit A Model XDG / XDGX Pilot Ignition Make -Up Air f Installation of Roof Mounted Unit 4. Apply Sealant Arrangement DBC Apply an appropriate sealant around the perimeter of the curb and duct adapter(s) to isolate fan vibration 1. Install Curb /Equipment Support(s) and prevent water penetration. Position curb /equipment support(s) on the roof (reference the CAPS submittal for placement of curb/ Exhaust Duct Installed equipment support(s) in relation to the unit). Verify s.v.at that all unit supports are level, shim if necessary. Supply Ductw ^h Attach curb to roof and flash into place. Attach the ° " "" ° "alp" equipment support(s) to the roof, remove metal cover, ® ®�® flash to wooden nailer and reinstall cover. ` ® oaf Curb Metal Cover Sealing Du ctwork ', ��` 5. Install Ex Fan S pp°" Fasten exhaust fan to curb exte with self- tapping sheet metal screws. Installing the exhaust fan prior Curb and Equipment Support to the supply unit will allow for easier installation of options. 2. Install Combination Extension Install combination extension over curb. Lag into ModelXRUB - place using wood screws. Locate the extension so the Exhaust Fan 4�� tall vented side is over the Exhaust exhaust opening. l ) ae�ae Fina -- - supWr C� v Installing Exhaust Fan .....>.1k Combination Extension 3. Install Ductwork NOTE Good duct practices should be followed for all ductwork. All ductwork should be installed in NFPA 96 requires the exhaust fan to be hinged. accordance with SMACNA and AMCA guidelines, NFPA 96 and any local codes. Reference the CAPS submittal for ductwork size and location. 6. Install Exhaust Options Install optional hinge kit with restraining cables and . grease trap with drain connection. Ductwork <::::i1: b lkM1 S r pW \ I D ork by OMra i `� Ductwork NOTE The use of a duct adapter is recommended on a downblast (DBC) arrangement to align the ductwork with the supply unit. The duct adapter is only a guide and is not to be used as a support for the ductwork. AL Model XDG / XDGX Pilot Ignition Make -Up Air El 7. Install Supply Unit Installation of Evaporative Cooling Use a crane and a set of spreader bars hooked to the Module (optional) factory lifting lugs to lift and center the unit on the extension /equipment support(s). NOTE Use self- tapping sheet metal screws to fasten the unit to the extension /equipment support(s). Small evaporative coolers ship attached to the base unit and require no additional mounting. 1. Locate Equipment Support(s) \ Position equipment support(s) on the roof (reference the CAPS submittal for placement of equipment support(s) in relation to the unit). Verify that .. all unit supports are level, shim � if necessary. Attach equipment support to the roof, remove metal S cover, flash to wooden nailer and `► reinstall cover. Equipment Support �� 2. Apply Sealant Sealant `�� Apply an appropriate sealant around 4- � ....� `� \ the airstream opening to create an air `'t tight seal. / 3. Set Evaporative Cooling Installing Supply Unit Module Sealant NOTE Use a crane and a set of spreader bars hooked to the factory lifting lugs The use of all lifting lugs and a set of spreader bars to lift and center is mandatory when lifting unit. the module on the m ent o NOTE suppo The - �'� Some units come with the weatherhood attached flange on the \. and Step 8 may not apply. evaporative cooler �� should overlap the 8. Assemble and Attach Weatherhood flange on the unit. Placing Evaporative Module The weatherhood can now be assembled and /or attached to the unit. Detailed assembly instructions NOTE can be found with the weatherhood. If the optional The use of all lifting lugs and a set of spreader bars is evaporative cooling module was selected, this step mandatory when lifting the evaporative cooling module. does not apply, refer to the next section, Installation of the Optional Evaporative Cooling Module. 4. Secure Cooling Module to Unit 9. Seal Weatherhood Seam Use self- tapping screws to fasten the cooling module Using an appropriate sealant, seal the seam between to the base unit along the the weatherhood and the unit. top and down both sides. � Fasten at the top through ` 410 the flanges. To fasten the \ lit _ 1 sides, the media must �I® be removed. To remove I the media, first remove -.... ` al the access panel on the Securing Evaporative Module evaporative module and disconnect the evaporative i.r4oj__j,_...____-----o.,„,,e___:_„......... pump(s). The media will now slide out. With the media removed, you can access the side fastening points inside the evaporative module. With all the screws in place, reinstall the media, reconnect the pumps and Complete Combination Installation reinstall the access panel. NOTE When mounting the evaporative cooler, it is important that it is level to ensure proper operation and water drainage. 6 Model XDG / XDGX Pilot Ignition Make -Up Air Installation of Electrical Wiring 1. Determine the Size of the Main Power Lines IMPORTANT The unit's nameplate states the voltage and the unit's MCA. The main power lines to the unit should be sized Before connecting power to the unit, read and accordingly. The nameplate is located on the outside understand the following instructions and wiring of the unit on the control panel side. diagrams. Complete wiring diagrams are attached on the inside of the control center door(s). Voltage, Hertz, Phase IMPORTANT y • All wiring should be done in accordance with the yours I I HZ I I PH 1 latest edition of the National Electric Code ANSI/ SUP HP 1 1 IXH HP 1 1 NFPA 70 and any local codes that may apply. In Canada, wiring should be done in accordance with Mcn 1 MOP 1 1 the Canadian Electrical Code. IMPORTANT Unit's Total MCA The equipment must be properly grounded. Any Electrical Nameplate wiring running through the unit in the airstream must be protected by metal conduit, metal clad cable or 2. Provide the Opening(s) for the raceways. Electrical Connections CAUTION Electrical openings vary by unit size and arrangement If replacement wire is required, it must have a and are field supplied. temperature rating of at least 105 °C, except for an 3. Connect the Main Power energy cut -off or sensor lead wire which must be Connect the main power lines to the disconnect switch rated to 150 °C. and main grounding lug(s). Torque field connections to DANGER 20 in. -Ibs. High voltage electrical input is needed for this 4. Wire the Optional Convenience Outlet equipment. This work should be performed by a The convenience outlet requires a separate 115V power qualified electrician. supply circuit. The circuit must include short circuit CAUTION protection which may need to be supplied by others. Any wiring deviations may result in personal injury or 5. Wire the Optional Accessories property damage. Manufacturer is not responsible Reference the Ladder Diagram on the inside of the for any damage to, or failure of the unit caused by control center door for correct wiring of the following incorrect final wiring. accessories: IMPORTANT • Selectra Stat • Indicating Lights • Room Override • Dirty Filter Indicator Manufacturer's standard control voltage is • Blower Switch • TSCP 24 VAC. Control wire resistance should not exceed 0.75 ohms (approximately 285 feet total length for • Heat Switch • KSCP 14 gauge wire; 455 feet total length for 12 gauge wire). If the resistance exceeds 0.75 ohms, an NOTE industrial -style plug -in relay should be wired in Wiring to the Selectra Stat should be in separate place of the remote switch. The relay must be conduit or run with shielded cable. rated for at least 5 amps and have a 24 VAC coil. NOTE Failure to comply with these guidelines may cause motor starters to chatter or not pull in, resulting in TSCP has number -to- number wiring. contactor failures and /or motor failures. NOTE Large evaporative coolers may require a separate power supply. 6. Wire the Optional Evaporative Cooler Reference the Ladder Diagram on the inside of the control center door for correct wiring of the pump and the optional auto -drain and flush. Model XDG / XDGX Pilot Ignition Make -Up Air El ..nI Installation of Direct Gas Piping 1. Determine the Supply Gas Requirements IMPORTANT The unit's direct gas nameplate states the requirements for the gas being supplied to the unit. The direct gas All gas piping must be installed in accordance nameplate is located on the outside of the unit on the with the latest edition of the National Fuel Gas control center side. Code ANSI /Z223.1 and any local codes that may apply. In Canada, the equipment shall be installed Minimum gas pressure for in accordance with the Installation Code for Gas maximum output Burning Appliances and Equipment (CGA B149) '— and Provincial Regulations for the class. Authorities having jurisdiction should be consulted before anMM R MN U MMNR installations are made. NORMAL MANIFOLD MIN GAS PRESSURE WARNING PRESSURE W WRMAX OUTPUT . PRESSION DOADMISSION PRESSION DE GAZ MIN NORMAIE POUR PUISSANCE MAX All components of this or any other gas -fired heating MIN GAS I MS PRESSURE PRESSURE unit must be leak tested prior to placing the unit PRESS'°"DEGAZ W0 PRESSIONDEGAZ WD MAX into operation. A soap and water solution should be MIN BURNER AX&RNER PRESSURE DROP . W C PRESSURE DROP P5 used to perform this test. NEVER test for gas leaks PERTE MIN DE PRESSION PERTE MAX DE PRESSION DPNS LE BRULEUR DANS LE BRULEUR with an open flame. TYPE OF GAS DESIGN PT WARNING I NATURE DU GAZ XT NORMALE When leak testing pressures that are equal to 14 in. EGDIPPED FOR A ° "N5T EXERNA STA °PRESSURE SCFM ' W C wc (3.5 kPa), first close the field - installed shutoff valve OONOU POUR CCNTE PRESSION STATIDUE EXIERIEURE to isolate the unit from the gas supply line. WARNING Type of gas Maximum gas pressure When leak testing pressures that are above 14 in. Direct Gas Nameplate wc (3.5 kPa), close the field installed shutoff valve, disconnect the furnace and gas train from the gas 2. Install Additional Regulator if Required supply line and plug the supply line before testing. When the supply gas pressure exceeds the maximum IMPORTANT gas pressure shown on the direct gas nameplate, an All piping should be clean and free of any foreign additional regulator (by others) is required to reduce matter. Foreign material entering the gas train can the pressure. The regulator must have a listed leak damage the valves, regulators and burner. limiting device or it must be vented to the outdoors. IMPORTANT NOTE Do NOT connect the unit to gas types other than The regulator located inside the unit is used to what is specified and do NOT connect the unit to adjust the unit's maximum output temperature. gas pressures that are outside of the pressure range shown on the label. 3. Connect the Supply Gas Line NOTE A manual shut off valve (gas cock), 1/8 in. plugged test port and 6 in. drip leg must be installed prior to When connecting the gas supply, the length of the the gas train. The valve and the test port must be run must be considered in determining the pipe size accessible for the connection of a test gauge. Supply to avoid excessive pressure drop. Refer to a Gas gas connections must be made by a qualified installer Engineer's Handbook for gas pipe capacities. and are not furnished by Manufacturer. • To a . m . Controls Gas Cock • Ground Joint Union From ! 1 — Gas �= O �-' Supply 1/8 in. Plugged Tap t -8 In. Trap Supply Gas Line En Model XDG / XDGX Pilot Ignition Make -Up Air 4. Pipe the Optional Vent Line Installation Evaporative Cooler If an optional vent line is located between the safety Piping (optional) shutoff valves it must be piped to the outdoors. Evaporative Cooling with Recirculating Pump WARNING Reference the National Fuel Gas Code for additional .• Supply vent line requirements. Line /AIM Vent Line Solenoid _ Li pia., To Outdoor> Supply Line Valve (Normally Closed) ■■• I Drai Line Valve , 0 I O (Nor mally Open) Overflow ////// Drain Line To Burner ��r �M�� l�. Crom Supply Trap Safety / Recirculating Evaporative Piping Shut -off Valves Optional Vent Line IMPORTANT All supply solenoids, valves and all traps must be below 5. Test the System for Leaks the roof line or be otherwise protected from freezing. Check both the supply lines and the factory piping for IMPORTANT Teaks. Apply a soap and water solution to all piping and watch for bubbling which indicates a leak. The supply line should be of adequate size and pressure to resupply the amount of water lost due to WARNING bleed -off and evaporation. The drain line should be the same size or larger than the supply line. NEVER test for a gas leak with an open flame. CAUTION NOTE Provisions must be taken to prevent damage to the evaporative cooling section during freezing conditions. The factory piping has been checked for leaks, but The sump, drain lines and supply lines must be should be rechecked due to shipping and installation. drained prior to freezing conditions or an alternate method must be used to protect the lines and media. 1. Install the Water Supply Line Supply line opening requirements vary by unit size and arrangement and are field supplied. Connect the water supply line to the float valve through the supply line opening in the evaporative cooling unit. Install a manual shutoff valve in the supply line as shown above. 2. Install the Drain Line Connect an unobstructed drain line to the drain and overflow connections on the evaporative cooler. A manual shut off valve (by others) is required for the evaporative cooler drain line. A trap should be used to prevent $ m sewer gas from being drawn into the unit. lo II 6In. min. Refer to drain trap Drain Trap Lee diagram to the right. 3. Check/Adjust Water Level Check the water level in the sump tank. The water level should be above the pump intake and below the overflow. Adjust the float as needed to achieve the proper water level. A. Model XDG / XDGX Pilot Ignition Make -Up Air 9 Installation Evaporative Cooler 1. Install the Water Supply Line Piping (optional) continued Supply line opening requirements vary by unit size and arrangement and are field supplied. Connect the water Evaporative Cooling with Auto Drain and Fill supply line to the float valve through the supply line opening in the evaporative cooling unit. Install the 1/2 in. normally closed solenoid (Valve A) in the supply line. Install Supply the 1/4 in. normally open solenoid (Valve B) between the Sump Overflow Line supply line and the drain line. Refer to Auto Drain & Fill .� Evaporative Piping drawing on this page. VALVE 2. Install the Drain Line �I Supply Solenoid / (Normally Closed) Connect an unobstructed drain line to the sump drain Sump Drain overflow connection. Install the 3/4 in. normally open �..,,,,,,,,,, solenoid (Valve C) between the sump drain connection VALVE C and the drain Tine. A Sump Drain Solenoid I I trap should be used (Normally Open) 1- to prevent sewer VALVE B 6 in. min. Supply Line Drain Solenoid Trap gas from being -' (Normally Open) J drawn into the unit. A 6In. min. Drain Line Refer to drain trap Drain Trap Auto Drain & Fill Evaporative Piping drawing. IMPORTANT 3. Check/Adjust Water Level Check the water level in the sump tank. The water The supply line should be of adequate size and level should be above the pump intake and below the pressure to resupply the amount of water lost due to overflow. Adjust the float as needed to achieve the bleed -off and evaporation. The drain line should be proper water level. the same size or larger than the supply line. CAUTION All solenoids valves and traps must be installed below the roof to protect the supply water line from freezing. If they cannot be installed below the roof, an alternative method must be used to protect the lines from freezing. IMPORTANT The supply solenoid (Valve A) is NOT the same as the drain solenoids (Valve B and Valve C). Make sure to use the proper solenoid for each location. Check your local code requirements for proper installation of this type of system. Auto Drain & Flush Valves (when provided by Manufacturer) Assembly Mfg. ASCO Solenoid De- Energized Number Part Part Type Position Diameter Qty. Number Number 461262 8210G2 Supply Closed 1/2 inch 1 (12.7 mm) Supply 1/4 inch 852178 461263 8262G262 Line Open (6.35 mm) 1 Drain 461264 8210G35 Sump Open 3/4 inch 1 Drain (19.05 mm) Part numbers subject to change. 10 Model XDG / XDGX Pilot Ignition Make -Up Air Installation of Water WizardTM (optional) To Media Pressure Factory Evaporative Cooling with the Water WizardTM Gauge Installed ■ ,O � Sump Drain NOTE Manual Supply The following instructions are provided for evaporative Valve coolers equipped with the Water Wizard"' only. Additional instructions are provided for evaporative Roof � / II Supply Solenoid coolers equipped with the auto -drain and fill or bleed -off. Line (Normally Closed) WARNING Trap Supply Line Drain Solenoid Field Disconnect and lock -out all power and gas before (Normally Open) Installed performing any maintenance or service to the unit. Water WizardTM Installation Failure to do so could result in serious injury or death and damage to equipment. 3. Wire the Solenoid(s) Wire the supply line solenoid and drain solenoid as Water WIzardTM Valves shown on the unit's wiring diagram in the control (when provided by Manufacturer) center. Unit Assembly Mfg. ASCO Solenoid De- 4. Wire the Temperature Sensor Model Number Part Part No. Type Energized Diameter Qty. If the evaporative cooler shipped separate from the No. Position unit, the temperature sensor must be wired. The XDG - 1/2 inch sensor wire is bundled inside the discharge end of the H10/H20 461262 8210G2 Supply Closed (12.7 mm) 1 evaporative cooler. Wire the sensor wire to terminals XDGX - 852370 g Supply and AIC on the terminal stri in the unit's control H12/H22 PP y 1/2 inch p XDGX - H32 383086 8210G34 Line O (12 7mm) 1 center. (<9000 cfm) Drain XDG - H30 383088 8210G9 Supply Closed 3/4 inch 1 NOTE XDGX - H32 (19.05 mm) The Water WizardTM start - up must be completed for ( >_9000 cfm) 852371 Supply 1/2 inch proper performance. XDGX - H35, 383086 8210G34 Line Open (12.7 mm) 1 H38, H42 Drain Part numbers subject to change. 1. Install Normally Closed Supply Line/ Solenoid Connect the water supply line to the manual supply valve in the unit. Install the supply solenoid in the supply line, upstream of the manual supply valve and below the roof line. 2. Install Normally Open Drain Line/ Solenoid Connect the drain line to the supply line between the manual supply valve and the supply solenoid. Install a drain solenoid in the drain line, below the roof line. A trap should be installed in the drain line. NOTE Solenoid(s) may be provided by Manufacturer (if ordered) or by others. CAUTION Any wiring deviations may result in personal injury or property damage. Manufacturer is not responsible for any damage to, or failure of the unit caused by incorrect final wiring. A 0■ Model XDG / XDGX Pilot Ignition Make -Up Air m Installation of Direct Expansion (DX) NOTE Coil Piping (optional) If a hot as bypass ypass kit was provided by others, refer to the manufacturer's instructions. IMPORTANT Guidelines for the installation of direct expansion 3. Install Suction Line cooling coils have been provided to insure proper Install suction lines) from the compressor to the suction connection(s) and longevity of the coils. These are ns) which are stubbed through the general guidelines that may have to be tailored side of the cabinet. to meet the specific requirements of any one job. 4. Install the Liquid Line and Thermal As always, a qualified party or individual should Expansion Valve (TEV) (by others) perform the installation and maintenance of any coil. Liquid line openings vary by coil size and Protective equipment such as safety glasses, steel circuiting and are field supplied. Follow the TEV toe boots and gloves are recommended during the recommendations for installation to avoid damaging installation and maintenance of the coil. the valve. If the valve is externally equalized, use a IMPORTANT tubing cutter to cut off the plugged end of the factory All field brazing and welding should be performed installed equalizer line. Use a de- burring tool to using high quality materials and an inert gas purge remove any loose metal from the equalizer line and (such as nitrogen) to reduce oxidation of the internal attach it to the TEV. If the valve is internally equalized, surface of the coil. the factory installed equalizer line can be left as is. IMPORTANT Coll Suction Header All field i in must be self-supporting and flexible Liquid Line Distributor P P g PP g Equalizer Line ■ I - ---•• enough to allow for the thermal expansion of the coil. � _ tea. 10 H:.Zll j•• 1. Locate the Distributor(s) by Removing ■ ■; ;))) ■M« ) the Distributor Access Panel Thermal — ' Expansion :: j Valve (by others) m-• IIIIIIII )). Suction Line Remote Sensing Bulb Straps Suction Connection General Installation 5. Mount the Remote Sensing Bulb Distributor Access Panel (by others) The expansion valve's remote sensing bulb should be Sect., Header Uri Distributor securely strapped to the horizontal run of the suction Equalizer Line � \ \ - - - -- - -_ Liquid Line \ , line at the 3 or 9 o'clock position and insulated. Nozzle - � ' - t; 1 6. Check Coil Piping for Leaks AO I 1 Pressurize the coil to 100 psig with dry nitrogen or � ' - a , ., i , , Thermal , ( , r other suitable gas. The coil should be left pressurized — 1 - r i s � , , Evans Valve < -- - -- ' ,-,, p ;, , ; for a minimum of 10 minutes. If the coil holds the Hot Gas By -Pass ``- r 114 «. -- � .� „ ( i Hot Gas Side Port - pressure, the hook -up can be considered leak free. �. _ tt Wm" rr If the pressure drops by 5 psig or less, re- pressurize Suction One - — --- the coil and wait another 10 minutes. If the pressure Remote Sensing Bulb 2/ Strap ` suction Connecton drops again there is likely one or more small leaks Installation with Hot Gas Bypass which should be located and repaired. Pressure losses greater than 5 psig indicate a large leak that should be 2. Verify Nozzle Placement isolated and repaired. Inspect the refrigerant ♦ 7. Evacuate and Charge the Coil distributor and verify that the nozzle is in Use a vacuum pump to evacuate the coil and any place. The nozzle is 0 -8.) �' stribut interconnecting piping that has been open to the generally held in place `� — `� atmosphere. Measure the vacuum in the piping using by a retaining ring or is Retainer a micron gauge located as far from the pump as Ring Nozzle Di possible. Evacuate the coil to 500 microns or less, an integral part of and then close the valve between the pump and the the distributor itself. Nozzle Placement system. If the vacuum holds to 500 microns or less ® Model XDG / XDGX Pilot Ignition Make -Up Air A� for one minute, the system is ready to be charged or Installation of Chilled Water Coil refrigerant in another portion of the system can be Piping (optional) opened to the coil. A steady rise in microns would indicate that moisture is still present and that the coil should be further vacuumed until the moisture has IMPORTANT been removed. Guidelines for the installation of the cooling coil NOTE have been provided to insure proper performance of the coils and their longevity. These are general Failure to obtain a high vacuum indicates a great guidelines that may have to be tailored to meet the deal of moisture or a small leak. Break the vacuum specific requirements of any one job. As always, with a charge of dry nitrogen or other suitable a qualified party or individual should perform the gas and recheck for leaks. If no leaks are found, installation and maintenance of the coil. Protective continue vacuuming the coil until the desired equipment such as safety glasses, steel toe boots vacuum is reached. and gloves are recommended during the installation 8. Install the Drain Line and maintenance of the coil. When installing couplings, do not apply undue Connect an stress to the connection. Use a backup pipe unobstructed drain wrench to avoid breaking the weld between the coil line to the drain connection and the header. pan. A trap should 8 in min. be used to prevent t All field piping must be self - supporting. System sewer gas from NI A 6 In. min. piping should be flexible enough to allow for the being drawn into Drain Trap thermal expansion and contraction of the coil. the unit. 1. Verify Coil Hand Designation IMPORTANT Check the coil hand designation to ensure that "°"11m All traps must be installed below the roof line or be it matches the system. otherwise protected from freezing. Coils are generally EM.rn9Nr _ ,�„ plumbed with the supply connection located on the bottom of the leaving `°n° S' °* Colo* air -side of the coil and the return connection at the top of the entering air -side of the coil. This arrangement provides a counter flow heat exchanger and positive coil drainage. 2. Check the Coil for Leaks Pressurize the coil to 100 psig with dry nitrogen or other suitable gas. The coil should be left pressurized for a minimum of 10 minutes. If the coil holds the pressure, the hook -up can be considered leak free. If the pressure drops by 5 psig or less, re- pressurize the coil and wait another 10 minutes. If the pressure drops again, there is likely one or more small leaks which should be located and repaired. Pressure losses greater than 5 psig indicate a large leak that should be isolated and repaired. 3. Connect the Supply & Return Lines Connect the supply and return lines as shown above. 4. Install the Drain Line Connect an unobstructed drain line to the drain pan. -% % A trap should be installed _ A min to prevent sewer gas from Drain Bln min. being drawn into the unit. Trap IMPORTANT All traps must be installed below the roof line or be otherwise protected from freezing. i■ Model XDG / XDGX Pilot Ignition Make -Up Air Installation of Building Pressure Start -Up - Blower Control (optional) Refer to the Start-Up Checklist in the Reference 1. Mount Pressure Tap section before proceeding further! Using the factory provided bracket, mount the pressure Pre Start-Up Check tap to the outside Rotate the fan wheel by hand and make sure no parts of the unit. Choose are rubbing. Check the V belt drive for proper alignment a location out of the and tension (a guide for proper belt tension and prevailing winds and alignment is provided in the Belt Maintenance section). away from supply , Check fasteners, set screws and locking collars on the or exhaust fans to fan, bearings, drive, motor base, and accessories for assure accurate tightness. readings. 2. Run Pressure Tap Lines WARNING Run a pressure tap line from the pressure tap on the Disconnect and lock -out all power and gas before outside of the unit to the low pressure tap on the back performing any maintenance or service to the unit. of the photohelic gauge. Run a second pressure tap line Failure to due so could result in serious injury or from the high pressure tap on the back of the photohelic death and damage to equipment. gauge to the space. Fifty feet of tubing is supplied with the unit. SPECIAL EQUIPMENT REQUIRED Required and recommended tools. Equivalent ■ . -. 7 products may be used ,' . `� High Pressure Factory Tap V e & Manufacturer Fluke Wiring to Space g Model: 177 — Amperage Meter Phone: 1- 800 -44 -FLUKE Low Pressure 3 www.fluke.com Tap to Outside ? -j Manufacturer: Fluke Thermometer Model: 50 Phone: 1- 800 -44 -FLUKE www.fluke.com Connections for Photohelic Gauge Manufacturer: Fluke Micro Amp Model: 116 3. Set the Building Pressure Meter Phone: 1- 800 -44 -FLUKE The pressure gauge is used to set the desired building www.fluke.com pressure. The pressure is set by adjusting the knobs for Manufacturer: Dwyer the upper and lower pressure limits. Typical settings are U -Tube Model: Slack Tube 0.0 inch wc for the lower and 0.10 inch wc for the upper Manometer Phone: 1- 219- 897 -8000 pressure setting. www.dwyer- inst.com Manufacturer: Monarch Pressure Indicating Pressure Setting Tachometer Model: Pocket Tach 100 Needle Needles Phone: 1- 800 - 999 -3390 www.monarchinstrument.com g .'., fi'W WARNING µ s Check the housing, blower, and ductwork for any foreign objects before running the blower. 1. Check the Voltage Pressure Setting Knobs Before starting the unit, compare the supplied voltage, Typical Photohelic Gauge Settings hertz, and phase with the unit and motor's nameplate information. Voltage, Hertz, Phase ' VOLTS HZ PH I= SUP HP MCA I I MOP I 1 7 Unit's Total MCA l Electrical Nameplate m Model XDG / XDGX Pilot Ignition Make -Up Air 4.r� 2. Check the Blower Rotation 5. Air Volume Measurement & Check Open the blower access door Measure the unit's air volume (cfm) and compare it with and run the blower momentarily • ,,°� it's rated air volume. If the measured air volume is off, to determine the rotation. cre adjust the fan's RPM by changing /adjusting the drive. Arrows are placed on the rr blower scroll to indicate the NOTE proper direction or reference Housing The most accurate way to measure the air volume is the example shown to the right. by using a pitot traverse method downstream of the Blower Rotation blower. Other methods can be used but should be NOTE proven and accurate. To reverse the rotation on three phase units, IMPORTANT disconnect and lock -out the power, then Changing the air volume can significantly increase interchange any two power leads. the motor's amps. If the air volume is changed, NOTE the motor's amps must be checked to prevent overloading the motor. To reverse the rotation on single phase units, disconnect and lock -out the power, then rewire the NOTE motor per the manufacturer's instructions. To ensure accuracy, the dampers are to be open IMPORTANT when measuring the air volume. If the blower is rotating in the wrong direction, the 6. Set -up Optional Components unit will move some air, but will not perform as Adjust the settings on the optional components. See designed. Be sure to perform a visual inspection to the Control Center Layout in the Reference section for guarantee the correct blower rotation. location of optional components. 3. Check for Vibration • Heating Inlet Air Sensor Check for unusual noise, vibration or overheating of Typical setting: 60 -70 °F the bearings. Reference the Troubleshooting section • Cooling Inlet Air Sensor for corrective actions. Typical setting: 75 °F • Building Freeze Protection IMPORTANT Typical setting: 5 minutes; 45 °F Excessive vibration may be experienced during • Dirty Filter Gauge the initial start-up. Left unchecked, it can cause a Typical setting: Settings vary greatly for each unit. multitude of problems including structural and /or (see Reference section for adjusting information) component failure. IMPORTANT Generally, fan vibration and noise is transmitted to other parts of the building by the ductwork. To minimize this undesirable effect, the use of heavy canvas duct connectors is recommended. 4. Motor Check Measure the motor's voltage, amps and RPM. Compare to the specifications. Motor amps can be reduced by lowering the motor RPM or increasing system static pressure. IMPORTANT Additional starters and overloads may be provided in the make -up air control center for optional exhaust blowers. Any additional overloads must be checked for proper voltage, amps and RPMs. �i� Model XDG / XDGX Pilot Ignition Make -Up Air in Start -Up Direct Gas IMPORTANT IMPORTANT Proper air velocity over the burner is critical on direct fired gas units. If the air velocity is not within the unit For proper unit function and safety, follow the start- specifications, the unit will not operate efficiently, up procedure in the exact order that it is presented. may have sporadic shutdowns, and may produce IMPORTANT excessive carbon monoxide (CO) or other gases. This start-up should begin after all of the installation 4. Set the Burner Air Pressure Differential procedures and the blower start-up have been With all access panels in place, the fan running completed. and discharging 70 °F (21 °C) air, connect a U -Tube 1. Check the Supply Gas Pressure manometer to the outer sensing probes (see below) Check the supply gas pressure and compare it with and measure the static pressure across the burner. the unit's nameplate pressure requirements. Adjust the supply regulator as needed until the supply gas Outer Sensing Probes pressure is within the specified range (see below). The nameplate is located on the outside of the unit on the f control panel side. ' l = _ Minimum and maximum gas ' - pressures for maximum output 14 F ., 0 .525 - 0.575 i we i • ! . I e Tt ? = 6 , _ MAX BR1MR MIN BTUMR U -Tube � 4 BUAM MAX BTUM MIN Manometer NORMAL MN IIFOLD I MN GAS PRESSURE I N PRESSURE FOR MAX OUTPUT I 11 PRESSION DEADMISSION ' W PRESSION DE GAZ MN WC NORMALE POUR PUISSANCE MAX MIN GAS I I Measuring the Pressure Drop MAX GAS PRESSURE . W.O. PRESSURE W C PRESSION DE GAZ PRESSION DE GAZ MAX MN BURNER MAX BURNER Adjustable /. PRESSURE DROP PRESSURE DROP Top Baffle t PERTE MIN DE PRESSION W ' G PERTE MAX DE PRES50N F5 The proper static pressure DANS LE BRUI EUR DANS LE BRULEUR should be between 0.625 and A <,---- fl 1 I TYPE OF DU I AT F 0.675 inches wc (155.68 and NATURE DU CIPZ DT DESIGN AT E 168.64 Pa). If needed, evenl AOUIPPED FCR AGANST EXTERNAL STATIC PRESSURE SCFM WG adjust the baffles above and CONCU POUF COME PRESSION STAMUE EX,ERIEURE below the burner, keeping the burner centered in the opening - Type of gas t Direct Gas Nameplate until the required pressure is obtained. 1 Adjustable 2. Check the Pilot Gas Pressure Bottum Baffle Check the pilot gas pressure. The recommended gas pressure is 3 in. wc. Adjust the pilot regulator as Burner and Baffles needed. See the Gas Train Layout in the Reference NOTE section for the location of the pilot pressure test port and pilot regulator. The pressure drop was set at the factory and may 3. Check the Optional High and Low Gas not need adjustment. Pressure Switches NOTE Check the settings on the high and low gas pressure When required pressure is obtained, be sure to switches. The high gas setting is typically 8 in. we reconnect the outer sensing probes. (2 kPa) and the low gas setting is typically 3 in. wc (0.7 kPa). The switches are set at the factory and IMPORTANT should not need adjustment. Adjust the settings if This process may need to be repeated until the needed. See the Gas Train Layout diagram in the proper pressure is achieved. This adjustment Reference section for the high and low pressure will change the air quantity delivered by the unit switch location. and therefore the air quantity delivered should be rechecked. Refer to the Blower Start-Up section. IMPORTANT NOTE The purpose of the high and low gas pressure switches is to automatically shut down the burner To increase the static pressure decrease the opening. if the inlet gas pressure is too low for the burner to To decrease the static pressure increase the opening. safely light, or if the manifold pressure is too high for the burner to operate properly. 16 Model XDG / XDGX Pilot Ignition Make -Up Air Aim 5. Set the Low Fire Time Delay Maxitrol Series 44 — 9 terminals Set the low fire time delay to 75% of its maximum setting. See below for the location of the time delay Remove the wire from the #3 terminal to setting. send the unit to maximum fire NOTE Minimum discharge temperature setting The low fire time delay must be set high enough to (Typical: 50 °F / 10 °C) provide at least 10 seconds of low fire while the unit tries to light. 6. Set the Maximum Firing Rate ,; �' Monitor the unit's actual temperature rise by placing _ ;� a thermocouple in the unit's inlet and a second in the discharge, three duct diameters downstream of the burner. Low fire time Maximum discharge Send the unit to maximum fire by disconnecting and delay setting temperature setting isolating the wire connected to Terminal 4 on the (75% of maximum) (Typical: 100°F / 38 °C) Maxitrol 14, Terminal #3 on the Maxitrol 44 as shown. While monitoring the units temperature rise, set the maximum firing rate by adjusting the regulator until the IMPORTANT designed temperature rise is achieved. After setting the maximum firing rate, reconnect the wire to the amplifier. Setting the maximum firing rate during mild weather conditions may cause the high limit to trip out during NOTE extreme conditions requiring manual resetting. Do not set the burner maximum firing rate based on gas NOTE pressure. It should be set based on the unit's designed Gas trains are equipped with either separate temperature rise shown on the direct gas label. regulators and modulating valves or with a combined modulating valve. NOTE r B UM MAX AZ BNMR MN BNMR Clockwise rotation i the temperature BN EI MIN NGRMPL MANIFOLD VAS PRESSURE rise, counterclockwise rotation decreases the PRESSURE FOR MOUT A PRESSION D' ADMISSION WC ' PRESSION DE GAZ MIN WO ' temperature rise. NORMALE POUR PUISSANCE MAX NN GAS MAX GAS NOTE PRESSURE . W C PRESSURE W C PRESSION DE GAZ PRESSION DE GAZ MAX The minimum setting for the maximum firing rate N N BURNER MAX BURNER PaEGGDRE D RDP . WG DAN LEBRUEU PSI may be higher than required. This is acceptable, the P:_RTE MIN DE PRESSIQN PERTE MAX DE PRESSON r O SLEBRULEUR DANSLERRUIFDR burner will modulate as needed. T IRE A1L OE GAS DESIGN AT E I ANRE DU GAZ AT NORMALE EGUIPEED FOR AGAINST EXTERNAL STATIC PRESSURE Regulators and Modulating Valves SCFM W C CONCU POUR CONTE PRESSON STAIIOUE EGERIEURE Remove cap to access Remove one wire to maximum firing rate send the unit to the Direct Gas Nameplate adjustment minimum firing rate Maxitrol Series 14 — 7 terminals . Remove the wire from terminal #4 to send the unit to maximum fire. _ Minimum . .' firing rate ^ ' ry nri adjustment fT11 ITRQL SP Selectro Separate Regulator and Modulating Valves ••�•• A1O1A{+ Model XDG / XDGX Pilot Ignition Make -Up Air m Minimum firing Maximum firing 8. Set the Unit's Operating Temperature rate adjustment rate adjustment Set the operating temperature. The operating temperature setting depends on which Maxitrol controller is used. Maxitrol Series 14 , The Maxitrol Series 14 should be set to the desired } ,,. discharge temperature mode. Place dipswitch in the �, "UP" position for local control and in the "DOWN" ...,, ) - - , * ; ' position for remote control. Keep LFST dipswitch in the .4 , UP position at all times for 10 second delay. Fig. A is required for remote control. a . -, ,xs, 4 ', cr . ti Low fire Remove one wire to send the unit z setting to the minimum firing rate nri, (LFST) S "°` dipswitch S e l ected Combined Modulating Regulator Set the discharge temperature 7. Set the Minimum Firing Rate Typical: 65 °F __.),. Disconnect and isolate one of the wires running to the modulating valve to send the unit to its minimum Fl g. A firing rate. Set the minimum firing rate by adjusting the 9 needle valve shown on page 17. Series 14 Discharge Temperature Setting After setting the minimum firing rate, shut off the Maxitrol Series 44 pilot to ensure that the flame safeguard can still read The Maxitrol Series 44 should be set to the desired the main flame signal. Reconnect the wire to the discharge temperature. The temperature selector modulation valve and open the pilot shut -off valve. is a stand -alone dial. The stand -alone dial may be IMPORTANT mounted remotely. 0 The proper minimum firing rate setting results in a Set the space temperature w small ribbon of continuous flame which covers the Typical: 70 °F flame rod and runs across the entire burner. x!0 -''- IMPORTANT ' Do not allow the disconnected wire to come in contact with a potential ground. Damage to the amplifier or transformer could result. Series 44 Temperature Setting (shown as Space Temperature Control) IMPORTANT On units with a 42 inch or greater burner, the flame 9. Flame Signal Check safeguard will automatically shut off the pilot after To measure the flame signal connect a standard DC the burner has been ignited. voltmeter to the flame amplifier test jacks + and - (com) as shown to the NOTE right. The flame signal Gas trains are equipped with either separate should be above 1.25 regulators and modulating valves or with a VDC and steady. combined modulating regulator. Check the flame v "' NOTE signal with the burner at pilot only, minimum Adjusting the maximum and minimum firing rate fire, mid fire and high 0 requires the inlet air sensor to be set higher than the fire. outdoor air temperature in order to start the burner(s). Once high and low fire have been set, the inlet air DC Voltmeter and sensor should be set to the desired temperature. Flame Amplifier NOTE IMPORTANT Counterclockwise rotation increases the minimum fire If the flame signal is not above 1.25 VDC and steady, rate setting, clockwise rotation decreases the setting. consult the troubleshooting section. El Model XDG / XDGX Pilot Ignition Make -Up Air A. Start -Up - Evaporative Cooling 8. Put the Unit into Service Recirculating (optional) Remove the jumper, and energize the blower(s). Verify proper operation. 1. Check the Installation The media IMPORTANT may have been 1 '1i°i, =_ _ � ; S o Check the media for minerals after two weeks of removed during 1 � 1 111 +t i y i service and adjust the bleed -off rate accordingly. installation, so 1111 111 21 111 1 its orientation •11 1/1 should be double E ntering Air I Leaving Air Bleed -Off Pump Supply Float Threaded Float checked. The / � � Valve Filter Connection Valve Adjustment media should ��,� • 0 1,1 - ° � , be installed with Media Orientation ts^ Overflo the steeper flute angle sloping down towards the entering air side. /. f Verify that the stainless steel caps and distribution headers are in place. The headers should be located '. over the media towards the entering air side. The caps should be placed over the headers. 2. Check the Pump Filter Check that the pump filter is around the pump inlet. 3. Fill the Sump and Adjust the Float Evaporative Cooler Set -Up Turn on the water supply and allow the sump tank to fill. Adjust the float valve to shut -off the water supply when the sump is filled to within 1 inch of the bottom of the overflow. Temperature 4. Break -in the Media Setting Open the bleed -off valve completely and saturate the media with the blower(s) off for no less than 20 t2 settings minutes. NOTE VI settings A jumper will need to be installed in the control center to power the evaporative pumps with the blower(s) off. Reference the unit's ladder diagram to Evaporative Freeze Evaporative determine proper terminals. Protection Timer 5. Check the Flow Rate The pumps should provide enough water to saturate the media in 45 to 60 seconds. Consult the factory, if adequate flow is not achieved. 6. Adjust the Water Bleed -Off Rate The water bleed -off rate is dependent on the water's mineral content. The bleed -off should be adjusted based on the media's mineral deposits after two weeks of service. 7. Set the Optional Auto Drain and Fill Set the auto drain, fill timer and temperature settings. Timer settings are: t1: 1.0, 10min t2: 0.4, 60h Temperature is typically set to 45 °F Model XDG / XDGX Pilot Ignition Make -Up Air 19 Start -Up - Water WizardTM (optional) 4. Close Solenoid L1 L2 L3 With the pressure set, press the Function Key for one second to deactivate Flow Test Mode Function Key \ 1 / Up Key and allow the supply solenoid to close. �© • � 5. Check Media A �.• k Start the cooling cycle and check the media after one hour of operation. If the media is continuously dry or if Enter Key / Down Key too much water is draining from the sump tank, refer Water Wizard"' User Interface to Troubleshooting, Water WizardTM. Key Function Description NOTE 1. Open the Solenoid Steps 6 through 8 are provided to adjust the Confirm that the manual water supply valve minimum cooling temperature. The minimum cooling is closed. Press and hold the Function Button is preset to the factory recommended 75 °F (24 °C). for one second. L3 will begin blinking (short on, long Only adjust if needed. off), indicating that Flow Test Mode is active and the supply solenoid is open. NOTE 2. Set the Water Pressure The inlet air sensor function overrides and shuts With the solenoid open, set the supply down the evaporative cooler if the outside temperature falls below the minimum cooling water pressure to the correct setting from temperature. the following tables. Use the manual supply valve to adjust the supply pressure. A pressure gauge is 6. Enter Program Mode provided between the manual supply valve and the Press and hold media. O the Enter Key WARNING for three seconds. The 0 1 _ 1 0 display will read "Pro" © _ 1 I I I 0 Opening the manual supply valve will allow water when Program Mode is to pass to the media. Be sure the sump is safely active. draining before opening the manual supply valve. Program Display NOTE 7. Adjust the Minimum Cooling The manual supply valve ships closed and must be Temperature adjusted for proper performance. While in the Q Program Menu, ` __ 1 I _ 0 Recommended Water Pressure Chart use the Up and O f _ Housing Media Width Water Pressure O Down Keys to i I Size (inches) (in. wc) navigate the XDG -10 26 19 O Menu Options Minimum Cooling XDG -20 66 74 until "toF" is Temperature Display XDG -30 84* 35 displayed. Press the XDGX -12 30 20 Enter Key to access the selected Menu Option setting. XDGX -22 43 36 Use the Up and Down Keys to adjust the Minimum 60 61 Cooling Temperature as needed. Press the Enter Key 66 72 to save the Minimum Cooling Temperature setting and XDGX -32 96* 42 return to the Program Menu. XDGX -35 120* 61 NOTE XDGX -38 180* 37 The enter key must be pressed to save the new XDGX -42 216* 51 minimum cooling temperature. *Multiple media sections. Values represent total media width. NOTE 8. Exit Program Mode After ten seconds of idle time the controller will exit The recommended water pressure is based on Program Mode. media width. Refer to the table provided for proper water pressure settings. 3. Break -in Media Leave the supply solenoid open to saturate and break -in media for 20 minutes with the blower off. A. Model XDG /XDGX Pilot Ignition Make -Up Air NOTE The Freeze Temperature is preset to the factory recommended 45 °F. Steps 9 -11 should only be completed if the Freeze Temperature needs adjustment. NOTE The Freeze Temperature is the temperature at which the supply solenoid closes and the drain solenoid opens to drain the supply line, preventing possible freeze damage. A drain solenoid is required for this option. 9. Enter Program Mode © Press and hold the Enter Key for three seconds. The • U 0 display will read "Pro" ; , Q 1 r 0 0 when Program Mode is active. Program Display 10. Adjust the Freeze Temperature O While in Program Mode, use the Up and Down 0 0 Keys to navigate ©, I i i,_ 0 © through the Menu Options until "Frt" is displayed. Press the Freeze Temperature Enter Key to access the Display selected Menu Option setting. Use the Up and Down Keys to adjust the Freeze Temperature setting as needed. Press the Enter Key to set the Freeze Temperature and return to the Program Menu. NOTE The enter key must be pressed to save the new freeze temperature. 11. Exit Program Mode After ten seconds of idle time the controller will exit Program Mode. A Model XDG / XDGX Pilot Ignition Make -Up Air ED Check Operation - VAV Units Building Pressure Control — a variable frequency drive is g (optional) controlled according to input from g 1- -1 a pressure sensing device. w 0 NOTE Turn both knobs to the upper m Blower Start-Up, Steps 1 -5 should be performed most pressure setting. You may ® o before the blower is run. have to remove the outdoor NOTE pressure tap tubing. VAV systems should go to maximum speed. Set 41) For maintenance issues associated with variable both knobs at the lowest setting frequency drives, consult the drive's manual and the VAV systems should go to ("" "" "` ") supplied with the unit. The drives are programmed minimum speed. Building at the factory and should not need any adjustment Pressure Control during installation and start-up. For kitchen Reset the correct pressure limits applications, the drive may be located in the kitchen before starting the unit. pp y Pressure Indicating Pressure Setting or in the unit. This picture depicts a Needle Needles typical photohelic setting. Typical settings are 0.0 inch Variable Volume Operation The variable volume option is recommended when a wc for the lower pressure building's exhaust volume may vary. This option enables setting and 0.10 inch wc for the make -up air volume to track with the exhaust volume, the upper pressure setting. ' +- providing only the amount of make -up air required. Control The needle indicates a strategies include 2 -speed and modulating blowers. negative building pressure. r° j Before the unit is left in service, the variable volume During correct operation, y control system should be tested. the indicating needle will Pressure Setting Knobs remain between or near the Photohelic Gauge setting needles. 2 -Speed External Signal — a variable frequency drive is A variable frequency drive (VFD) is used to control controlled according to input from an external 2 -10 air volumes. The VFD can be switched to low or high VDC or 4 -20 mA signal (by others). speed from a remote control panel. Turn the fan speed A 2 VDC or 4 mA signal will send the blower to low switch on the remote control panel to each position speed. The blower will go to maximum speed with a and confirm that the fan speed adjusts accordingly. 10 VDC or 20 mA signal. Variable Kitchen Control — A variable frequency drive is controlled by input from a remote speed Modulating control. This unit allows automatic adjustment of Potentiometer Control — a variable frequency drive make -up air volumes based on varying cooking loads. is controlled by input from a remote speed selector (potentiometer). ° 1 o ' Burner Bypass Damper (optional) This unit allows easy manual The self- adjusting burner bypass damper is a adjustment of make -up air device used in variable volume units. Its function is volumes. To test potentiometer ° to maintain proper -- � Burner operation, turn the potentiometer ® o o combustion by to the two extremes. With variable providing a constant i 1' i volume, make sure the fan goes to airflow over the I maximum and minimum speed. C5 burner when outside i • air volumes are Bypass Damper When the potentiometer is at 0, the changed. It is located fan speed will be at its minimum. Potentiometer potentiometer is at 100, Control underneath the burner When the p as shown in the ` the fan will be at its maximum picture. Burner Bypass Damper speed. WARNING The burner bypass damper is set -up at the factory. The weights and springs should not be adjusted in the field. The damper may not fully close during minimum outside air mode. ® Model XDG / XDGX Pilot Ignition Make -Up Air Check Operation - Recirculating Building Pressure Control — a Units (optional) modulating spring return actuato o — is used to control the return air ° 1 p amounts. The return air damper NOTE modulates from fully open to fully ° - -, Blower Start-Up, steps 1 -5 should be performed closed based on a signal from a ® o ° before the blower is run. remote pressure sensing device. Turn both knobs to the upper , Recirculation Operation most pressure setting. You may The recirculation operation option is recommended when have to remove the outdoor (-"co".) the ventilation equipment provides the primary source pressure tap tubing. The return air Building of heating for the space. A minimum of 20% outdoor air damper should close. Pressure Control is mixed with up to 80% filtered recirculated air. Control Set both knobs at the lowest setting and the damper strategies include 2- position and modulating dampers. should open. It may take one to two minutes for the Before the unit is left in service, the recirculation control damper to reach the desired position. system should be tested. Reset the correct pressure limits before starting the unit. 2- Position Damper This picture shows a typical Press r e In Pressure Setting photohelic setting. Typical A 2- position spring return actuator is used to control settings are 0.0 inch we the return air amounts. The damper moves from open for the lower and 0.10 inch 1 to closed. If power is cut to the Y 4, 1, . ® we for the upper pressure unit, the outdoor air damper will *--• g ` fail to close. ° setting. The needle in this , ' o g photo indicates a negative Turn the recirculating switch g o building pressure. During on the remote control panel to o correct operation, the 7 each position and confirm that ' ° ' indicating needle will remain v the return air damper adjusts ® between or near the setting Pressure Setting Knobs accordingly. The damper actuator (AACCURE %) needles. Pnotonelic Gauge may take a few minutes to open 2- Position or close. Damper Control External Signal — a modulating spring return actuator is used to control the return air amounts. Return air damper modulates from fully open to fully Modulating closed based on an external 2 -10 VDC or 4 -20 mA Potentiometer Control — a modulating spring return signal (by others). actuator is used to control the return air amounts. The The return air damper will close with a 10 VDC or return air damper modulates from fully open to fully 20 mA signal. The return air damper should open with closed based on a signal from a remote potentiometer. a 2 VDC or 4mA signal. The damper actuator may take To test potentiometer operation, a few minutes to open or close. turn the potentiometer to the two g extremes. With 80/20 recirculation, 4 Ir confirm that the return air damper fully opens and fully closes. When ° g the potentiometer is at 0, the ,. ° return air damper will open. When the potentiometer is at 100, the return air damper will close. The damper actuator may take a few (_.. aEx) minutes to open or close. Potentiometer Control Ay Model XDG / XDGX Pilot Ignition Make -Up Air Operation - Electrical the set range • Power passes to terminal 6 of the Flame Electrical Sequence Safeguard (FSG) 1. Exhaust Fan Contact (S1) Closed • Power begins direct gas burner sequence (optional) (see Direct Gas Burner Sequence) • Power passes to N.C. exhaust overload contact 4. Optional Evaporative Cooling Contact (ST2 OL) (optional) (S4) Closed* • Power passes to exhaust starter(s) (ST2) • N.O. contact on fan relay (RF) is energized and • N.O. exhaust starter switches are energized and closed closed • Power passes to optional inlet air sensor • Power passes to exhaust fans contact (TS4) which is energized and closed if • Exhaust fan(s) (M2) start the inlet air temperature is above the set point 2. Supply Fan Contact (S2) Closed • Power passes to and energizes cool relay (RC) • Power passes through N.C. field supplied fire • N.O. contact on cool relay (RC) is energized and closed contact (FSC) • Power passes through N.O. exhaust fan contact 'Power passes to optional evaporative cooling (ST2) which is closed when the exhaust relay pump (P1) (ST2) is activated (optional) *If DX or chilled water coils are used rather than an evaporative cooler, the cooling sequence of operation • Power passes to N.C. supply overload contact will depend on the coil controls. Cooling coil controls are (ST1 OL) supplied by others. • Power passes through N.C. contact on optional freeze protection timer (RT4) which remains Direct Gas Burner Sequence closed if the temperature has remained above the set point 1. Supply Fan Contact Closed • Power passes to optional inlet damper (D1) • Power passes to the supply fan and heat switch which opens 2. Heat Contact Closed • When damper is fully opened, damper relay • Power passes to the heat relay then to the (D1) is energized and optional N.O. damper limit Flame Safeguard switch (DL1) closes 3. Flame Safeguard (FSG) Sequence • Power passes to and energizes supply starter • Checks for proper airflow relay (RF) • Verifies no flame present at burner • Power passes to N.O. fan contact (RF) which is • Initiates 15 second prepurge energized and closed • Sends power to open pilot gas valve (V1) and • Supply starter (ST1) is energized energizes the spark generator (SG) (clicking of • Supply starter contact (ST1) closes and power the spark generator may be heard) reaches and energizes supply fan • Tries for up to 10 seconds to light pilot and • Supply fan (M1) starts confirm flame 2. Heat Contact (S4) Closed • Powers the main gas valves (V2) open • Power passes to N.O. fan relay (RF) which is • Shuts down spark generator (SG) energized and closed • Continuously monitors the flame and airflow • Power passes to optional inlet air sensor • Performs self- diagnostic check every five contact (TS4) which is energized and closed if seconds the inlet air temperature is below the set point • Power passes to and energizes the heat relay (RH) • N.O. heat relay contact (RH) closes • Power passes to and energizes terminal 5 of the Flame Safeguard (FSG). Power light on FSG is on. • Power passes to N.C. high limit control contact (HLC1) which is closed if temperature has remained below set point • Power passes to optional N.O. and N.C. high and low gas pressure contacts (PS4 and PS3), which are both closed if gas pressure is within 121 Model XDG / XDGX Pilot Ignition Make -Up Air Operation -Water WizardTM (optional) Dry Bulb Temperature The dry bulb temperature is visible from the home L1 L2 L3 screen. If a number is not visible, wait 15 seconds and / use the Up and Down Keys until a number is visible. / Function Key 1 Up Key Wet Bulb Temperature ` ` To view the Wet Bulb Temperature, simultaneously _ press and hold the Up and Down Keys. Enter Key Down Key Indicating Lights Water WizardTM User Interface Three indicating lights are located across the top Key Function Description of the display to indicate the status of the Water Drain Mode Wizard TM . Drain Mode locks open the drain solenoid and drains Light Status the supply line between the supply solenoid and the media. To activate Drain Mode simultaneously, Indicating Blinking Blinking press the Function and Enter Keys (L2 will Tight). To Light On Off (Long on, (Short on, deactivate Drain Mode and unlock the drain solenoid, Short Off) Long Off) simultaneously press the Function and Enter Keys Cali for again. Call for No call cooling. Flow Test Mode L1 cooling for Outdoor N/A cooling temperature Activating Flow Test Mode opens the supply solenoid lockout. and allows water to pass to the manual supply valve. To activate Flow Test Mode, press and hold Supply the Function Key for one second (L3 will flash). To Drain Drain solenoid deactivate Flow Test Mode and allow the supply L2 solenoid solenoid N/A open. solenoid to close, press and hold the Function Key open closed (Drain again for one second. solenoid closed). CAUTION Supply The sump drain line must be clear and draining to a L3 Cooling Cooling solenoid Flow test on off locked mode active safe location before using Flow Test Mode. closed CAUTION Be aware of the water level in the sump tank at all times when using the Flow Test Mode. Program Mode Program Mode allows the user to view the Program Menu and edit the factory default settings. To access Program Mode and view the Program Menu press and hold the Enter Key for three seconds. While viewing the Program Menu press the Up and Down keys to scroll through the Menu Options. To view the setting of the selected Menu Option, press the Enter key. To edit the setting, press the Up or Down key while viewing the setting. To save the setting and return to the Program Menu, press the Enter key. To return to the Program Menu without saving the change, wait 10 seconds. To exit Program Mode from the Program Menu, wait 10 seconds. WARNING Changing the default settings will significantly affect performance. Only change a setting after reading and understanding this entire manual. WARNING The enter key must be pressed to save any changes made to a setting. Model XDG / XDGX Pilot Ignition Make -Up Air Es Troubleshooting Blower Does Not Operate Proper supply power at No main disconnect Check Main Voltage (See Blower Start-Up Step #1) _ Main Disconnect (DS1) Off Yes (Turn Main Disconnect DS1 On) Primary Fuses Blown (Replace Fuses) 24 VAC between No terminals R and X? Yes Main Transformer (TR1) Defective (Replace Transformer) 24 VAC between No terminals G and X? Supply Switch (S2) Off Yes (Turn Supply Switch (S2) On) Fire system contact (FSC) tripped /not installed 24 VAC across No (Correct /Replace) terminals 3 and X? Supply Fan Overload (ST1 OL) Tripped Yes (Reset and check motor amps, reference Blower Start-Up #4) Optional Exhaust Fan Interlocks (ST2 -ST5) Open 24 VAC across No (Correct /Replace) terminals 4 and X? Yes (Optional) Freeze Protection (RT4) Tripped (Reset) 24 VAC across A2 and Al on No supply contactor (ST1) (Optional) Damper Limit Switch (DL1) Holding Yes (Wait for actuator to open fully or adjust limit switch) (Optional) Damper Limit Switch Jumper Missing (Install jumper, reference the units ladder diagram for terminals) Fan Relay (RF) is not energized (Check for loose connection) (Repair or replace relay) Broken Fan Belt (Replace - Reference Maintenance section) Defective motor or capacitor (Repair /Replace) Blown Motor Fuse (Replace) One or more legs of 3 phase is out (Restore missing legs) At this time the supply contactor (ST1) should pull in, passing power to the supply motor and the blower should start. 26 Model XDG / XDGX Pilot Ignition Make -Up Air Troubleshooting Motor Overamps Air volume too high? Yes No Adjust drives or increase external static pressure as needed. (Reference Blower Start-Up step #5) Actual static pressure Yes lower than design? No Adjust drives to reduce blower RPM. (Reference Blower Start-Up step #5) Blower rotation correct? No Yes Reverse blower rotation. (Reference Blower Start-Up step #2) Motor voltage correct? No Yes Provide proper power supply. (Reference Blower Start-Up step #1) Motor horsepower too low? Yes No — Resize motor. Shorted windings in motor? Yes Yes Replace motor. Everything is working properly, consult factory. Model XDG / XDGX Pilot ignition Make -Up Alr Troubleshooting Insufficient Airflow Damper(s) not fully opened? Yes No Adjust damper linkage(s), or replace faulty actuator(s). (Damper actuators may take a few minutes to open) System static losses too high? Yes No Reduce losses by improving ductwork. Blower speed too low? Yes No Adjust drives as needed. (Reference Blower Start -Up step #5) Filters dirty or clogged Yes No Clean or replace filters. (Reference Filter Maintenance in the Maintenance section). Leaks in ductwork Yes No Repair leaks. Belt slipping Yes Yes Replace or tighten belt. (Reference V -Belt Maintenance in the Maintenance section) Everything is working properly, consult factory. Too Much Airflow Blower speed too high? Yes I No - Adjust drives as needed. (Reference Blower Start-Up step #5) Filters not in place? Yes No Install filters. Insufficient external static pressure? Yes No Everything is working properly, Increase external static pressure. consult factory. E Model XDG / XDGX Pilot Ignition Make -Up Air Troubleshooting Excessive Noise or Vibration Belts worn or loose? Yes ll Replace worn belts or tighten loose belts. (Reference V -Belt Drive maintenance in the Maintenance section) No Sheaves aligned? No Align sheaves. (Reference V -Belt Drive maintenance in the Maintenance section) Yes Wheel(s) unbalanced? Yes Clean and /or balance wheel(s). No Bearings worn or need Yes lubrication? Replace worn bearings or lubricate bearings as needed. (Reference Bearing maintenance in the Maintenance section) No Wheel(s) rubbing on inlet? Yes Adjust wheel(s) or inlet. No At this time noise and vibration should be at acceptable levels. Model XDG / XDGX Pilot Ignition Make -Up Air 29 Troubleshooting Heater Does Not Operate Does not attempt to light (No visible spark) 24 VAC between No terminals W1 and X? Heat Switch (S4) Off Yes (Turn Heat Switch (S4) On) Heat Switch Not Wired 115 VAC between No (Wire Heat Switch (S4)) terminals 102 and 101? Primary Fuses Blown Yes (Replace Fuses) Main Transformer (TR4) Defective 115 VAC between No (Replace Transformer) terminals 103 and 101? (Optional) Inlet Air Sensor (TS4) Holding Yes (Adjust TS4 setting — Reference Blower Start -Up Step #6) Heat Relay (RH) Defective (Replace Heat Relay (RH)) The power light on the flame safeguard should blink approximately every 5 seconds as it performs a self - diagnostics check. 115 VAC between No terminals 104 and 101? Yes High Limit (HLC1) Tripped (Reset /Replace High Limit (HLC1)) (Check on cause of control loss) 115 VAC between No terminals 106 and 101? (Optional) High /Low Gas Pressure Switch(es) Yes (PS3 and PS4) Tripped (Correct gas pressure and reset) Continuity between No (Reference Direct Gas Start -Up Step #2) terminals 107 and 108? Airflow Switch (PS2) Holding for Proper Airflow Yes (Correct airflow across burner) (Reference Direct Gas Start -Up Step #3) At this time the heater should attempt to light. (The pilot light on the flame safeguard should illuminate). 30 Model XDG / XDGX Pilot Ignition Make -Up Air Troubleshooting Heater Does Not Operate Attempts to light, but no pilot (visible spark) Check inlet gas pressure. (Direct Gas Start Step #1) Note: The minimum and maximum gas pressures for your unit are shown on the direct gas label. (Reference Direct Gas Start -Up - Step #1) Yes Gas pressure between the minimum and maximum shown No on the direct gas label? Correct gas pressure (Reference Direct Gas Start -Up - Step #1) Air in the gas line? Yes Purge gas line No (Verify gas at the pilot) Check for proper airflow (Direct Gas Start Step #4) Note: The airflow may satisfy the airflow switch, but may make lighting the pilot difficult. Adjust the Yes pressure drop across the burner between 0.625 and 0.675 in. wc shown in Direct Gas Start-Up - Step #4 Pressure drop across the burner No between 0.625 and 0.675 in. wc? Adjust burner baffles Yes (Reference Direct Gas Start - Up - Step #4) Crossed flame and spark wires Proper spark? No (Uncross wires and reconnect) Incorrect spark plug gap (Set spark plug gap to 0.062 in.) Yes Defective spark plug (Replace spark plug) Check for proper pilot pressure (Direct Gas Start Step #2) Note: A high pilot pressure will make lighting more difficult. Lower the pilot pressure in increments until the unit lights. Then set the pilot per the No instruction In Direct Gas Start-Up - Step. #2 Pilot pressure correct? No Adjust the pilot pressure (Reference Direct Gas Start -Up - Step #2) Yes With proper airflow, gas pressure and spark, the unit should Tight. If problems remain, consult the factory Model XDG / XDGX Pilot Ignition Make -Up Air En Troubleshooting Heater Does Not Operate Visible pilot Measure the flame signal when there is a visible pilot Note: The flame signal should be steady and above 1.25 VDC with a visible pilot. (Reference Direct Gas Start-Up - Step #9) Flame signal greater No than 1.25 VDC Unit is not grounded (Properly ground unit) Flame rod is grounding out (Adjust the flame rod to avoid contact with the burner or the unit) Yes Cracked porcelain on flame rod (Replace flame rod) Check for proper airflow (Direct Gas Start -Up Step #4) Note: When the pressure is low or marginal and the unit begins heating, the air density will change. This can cause the pressure to drop below the minimum setting. Also, low airflow can cause the flame to walk out of the burner and away from the flame sensor, causing the unit to recycle. Pressure drop across the burner No between 0.625 and 0.675 in. wc? Adjust burner baffles (Reference Direct Gas Start-Up - Step #4) Yes Check the minimum firing rate Note: Burners greater than 36 inches in length use an (Direct Gas Start-Up Step #7 interrupted pilot. The pilot is turned off 10 seconds after lighting the main burner and the flame safeguard monitors the main flame instead of the pilot flame. If the minimum fire is set too low, the flame safeguard may not be able to sense it. Is the minimum firing rate No set correctly? Adjust the minimum firing rate (Reference Direct Gas Start-Up - Step #7) Yes Does the flame signal No remain constant? L.._ If the signal slowly drops off, typically the airflow is too low (Reference Blower Start-Up - Step #5) If it suddenly drops to zero, the flame rod is grounding out (Adjust the flame rod to avoid contact with the burner or the unit) Yes If the flame signal is above 1.25 VDC and constant, the main gas valves will remain open until the call for heat is interrupted or the unit Is shut down. 9 Model XDG / XDGX Pilot Ignition Make -Up Air Troubleshooting Evaporative Cooler does not Operate (Recirculating pump) Supply fan must be on for cooler to operate 24 VAC between terminals No ¥1 and X Cool switch (S4) off (turn cool switch (S4) on) Cool switch not wired Yes (wire cool switch (S4)) 24 VAC between terminal A2 on Cooling Relay (RC) and X Optional inlet air sensor (TS4) holding (Adjust TS4 setting - Reference Blower Start -Up Step #6) Yes 115 VAC between terminals No 102 and 101 Cooling transformer (TR4) defective (Replace transformer) Yes 115 VAC between terminal No 114 and 101 I Cooling relay (RC) is not energized (Check for loose connections) (Repair or replace relay) Yes At this time the evaporative cooler pumps should be on Water Blows through Evaporative Cooler Are the headers in place and No located near the entering air side of the media? Replace headers and /or move the headers. (Reference Evaporative Cooler Start-Up Step #1) Yes Water supply greater than Yes evaporation and bleed -off rate? Use the main supply valve to reduce the supply of water. No Air velocity greater than Yes specified? Reduce the air velocity through the media. (Reference Blower Start-Up Step #5) No At this time the evaporative cooler should be operating without water blowing through. Model XDG / XDGX Pilot Ignition Make -Up Air FM Troubleshooting Water WizardTM — Improper Water Supply NOTE NOTE If the water supply is too low, the media will Changing the On Time Factor by (1) will change the continuously appear dry. water supply by approximately 3 %. NOTE IMPORTANT If the water supply is too high, the media will be The Enter key must be pressed to save the new On saturated and excessive water will be draining from Time Factor. the sump tank. NOTE 4. Exit Program Mode Some water drainage is desired to keep the media After 15 seconds of idle time the controller will flushed, but it should be minimized to utilize the automatically exit Program Mode Water Wizard. 1. Adjust the Manual Supply Valve Adjust the manual supply valve (refer to Start -Up, Water WizardTM). If the recommended water pressure does not provide enough water, increase the pressure until the desired water supply is achieved. If the recommended water pressure provides too much water, decrease the water pressure until the desired water supply is achieved. CAUTION Only proceed to Steps 2 and 3 if Step 1 does not correct the problem. 2. Enter Program Mode © Press and hold the Enter key for three seconds to enter © _ Q `! Program Mode. The ©; i i i I 0 display will read "Pro" when Program Mode is active. Program Display 3. Adjust the On Time Factor 0 While in the Program Menu, use the Up and Down keys to navigate through the menu 0 options until "ont" is displayed. With "ont" displayed, press the Enter key to access the setting. With the setting displayed, use the Up and Down keys to adjust the setting as needed. Increase the factor to increase the water supply or decrease the factor to decrease the water supply. Press the Enter key to save the new On Time Factor and return to the ED i _ R _, 0 Program Menu. 0 UI i 1. 0 On Time Factor Display Model XDG / XDGX Pilot Ignition Make -Up Air Maintenance - Routine CAUTION Snow Accumulation Lock-out Clear snow away from roof mounted units. Keep the ock -out the gas and the electrical power to the snow clear of the intake and access doors. unit before performing any maintenance or service operations to this unit. Motors Motor maintenance is generally limited to cleaning V -Belt Drives and lubrication (where applicable). V -belt drives must be checked on a regular basis for Cleaning should be limited to exterior surfaces only. wear, tension, alignment, and dirt accumulation. Removing dust and grease build -up on the motor Check the tension by measuring the deflection in the assures proper motor cooling. belt as shown below. Motors supplied with grease fittings should be Check the alignment by using a straight edge across greased in accordance with the manufacturer's both sheaves as shown below. recommendations. IMPORTANT IMPORTANT Premature or frequent belt failures can be caused by Do not allow water or solvents to enter the motor improper belt tension or misaligned sheaves. or bearings. Motors and bearings should never be • Abnormally high belt tension or drive misalignment sprayed with steam, water or solvents. will cause excessive bearing loads and may result IMPORTANT in failure of the fan and /or motor bearings. • Abnormally low belt tension will cause squealing Greasing motors is only intended when fittings are on start-up, excessive belt flutter, slippage, and provided. Many motors are permanently lubricated, overheated sheaves. requiring no additional lubrication. IMPORTANT Do not pry belts on or off the sheave. Loosen belt Wheels tension until belts can be removed by simply lifting Wheels require little attention when moving clean air. the belts off the sheaves. Occasionally oil and dust may accumulate on the wheel IMPORTANT causing imbalance. When this occurs the wheel and housing should be cleaned to assure proper operation. When replacing V belts on multiple groove drives, all belts should be changed to provide uniform drive loading. IMPORTANT Do not install new belts on worn sheaves. If the sheaves have grooves worn in them, they must be replaced before new belts are installed. Deflection = Belt Span 64 7 44) Belt Span Belt Tension ■ Drive Alignment A, Model XDG / XDGX Pilot Ignition Make -Up Air Es i Maintenance - Routine continued Bearings Filters The bearings for Manufacturer fans are carefully selected Filter maintenance is generally limited to cleaning and to match the maximum load and operating conditions replacement. of the specific class, arrangement and fan size. The If aluminum mesh filters are installed, they can be instructions provided in this manual and those provided washed in warm soapy water. by the bearing manufacturer will minimize any bearing An adhesive spray can be added to aluminum mesh problems. filters to increase their efficiency. IMPORTANT If disposable filters are installed, they can be checked by holding up to a light source. If light cannot pass Lubricate bearings prior to periods of extended through the filter, it should be replaced. shutdowns or storage and rotate shaft monthly to aid in corrosion prevention. If the fan is stored more IMPORTANT than three months, purge the bearings with new grease prior to start -up. When reinstalling filters, be sure to install them with the airflow in the correct direction. An airflow direction arrow is located on the side of the filters. Recommende• : ing Lubricat on Scheduje Months ") IMPORTANT Fan Bearing Bore Size (inches) RPM 1 /2 - 1 1 - 1 1 h 1 - 1' 1 -2 2'/6 -3 Replacement filters should be from the same manufacturer and the same size as the original 250 6 6 6 6 6 filters provided with the unit. 500 6 6 6 5 4 750 6 5 4 3 3 Evaporative Coolers 1 000 5 3 2 1 1 The media should be periodically brushed lightly with a 1250 5 3 2 1 1 soft bristle brush in an up and down motion while flushing with water. This aids in reducing the amount of mineral 1500 5 2 1 1 0.5 build - up. 2000 5 1 1 0.5 0.25 For large amounts of mineral build - up, clean or replace *Suggested initial greasing interval is based on 12 hour per the media and increase the water bleed - off or flush rate. day operation and 150 °F maximum housing temperature. For continuous (24 hour) operation, decrease greasing The cooling media has a useful life of 3 to 5 years interval by 50% depending on the water quality and the bleed - off or flush • If extended grease lines are present, relubricate while in rate. operation, only without endangering personnel. • For ball bearings (operating) relubricate until clean grease IMPORTANT is seen purging at the seals. Be sure not to unseat the seal by over lubricating. When reinstalling the evaporative media, make sure • For ball bearings (idle) add 1 -2 shots of grease up to 2 that it is installed correctly. Reference the drawing inch bore size, and 4 -5 shots above 2 inch bore sizes with shown below. a hand grease gun. IMPORTANT • For roller bearings add 4 shots of grease up to 2 inch bore size, and 8 shots for 2 -5 inch bore size with a hand grease Replacement media should be from the same gun. manufacturer and be the same size as the original • Adjust relubrication frequency based on condition of media provided with the unit. purged grease. • A high quality lithium based grease conforming to NLGI Grade 2 consistency, such as those listed here: /.--1,•14 = =__ �- - j -- /;5" Mobil 532 Texaco Multifak #2 B Shell Alavania #2 1,1 1 Mobilux #2 Texaco Premium #2 Exxon Unirex #2 1t1 //1j 11/ j �11 j ∎� 1 11111 Entering Air 1 / 1 1 / r • �, Leaving Air 111, -- 1 •. -.. -.. ./ 1 ( Media Orientation .A Model XDG / XDGX Pilot Ignition Make -Up Air Maintenance - Routine continued Cooling Coils WARNING Repair and replacement of the coil and the connecting piping, valves, etc., should be performed by a qualified individual. Inspect the coil for signs of corrosion and /or leaks. Repair any leaks as required. Inspect the coil's surface for foreign material. If the coil surface needs cleaning, clean the coil from the leaving air -side so that foreign material will be washed out of the coil rather than pushed farther in. Inspect and clean the drain pan to prevent the growth of algae and other organisms. IMPORTANT Be sure to read and follow the manufacturer's recommendations before using any cleaning fluid. CAUTION Caution should be used to avoid injury when venting the coil. High pressure and /or high temperature fluids can cause serious injuries. Chilled Water Coils Test the circulating fluid for sediment, corrosive products and biological contaminants. Make the necessary corrective measures. Maintain adequate fluid velocities and proper filtering of the fluid. If automatic air vents are not utilized, periodic venting of the coil is recommended to remove accumulated air. Model XDG / XDGX Pilot Ignition Make -Up Air ES Maintenance - Fall Start -Up Winterizing Chilled Water Coils Repeat the Blower Start -Up Step #5 and Direct Gas Start- During the winter, chilled water coils need to be Up Steps #1, #2 and #3. This will ensure that the gas and protected against freezing. Manufacturer recommends air are set properly before the heating season begins and protecting the coils by either blowing -out the coils or should lead to trouble free operation all winter. by flushing the coils. High Limit Blowing -Out Coils The high limit switch may have tripped over the 1. Close valves on the supply and return lines. summer; it should be checked and reset if necessary. 2. Open drain valves and /or drain plug. Remove vent Burner plug to allow coil to drain faster. Inspect the burner for accumulation of scales on both 3. After coil is fully drained, connect a blower to the the upstream and downstream sides of the mixing caps. Do not connect the blower to the air vent or plates. Any scaling or foreign material should be drain plug. removed with a wire brush. 4. Close the vent plug on the header that the blower Visually check that all holes in the mixing plates are clear. is connected to. Open the drain valve or cap on the If any burner ports are plugged (even partially), clear other header. them with a piece of wire or another appropriate tool. 5. Turn on blower for 30 minutes. Place mirror at Replace or tighten any loose or missing fasteners on discharge. If the mirror fogs up, repeat procedure the mixing plates. Always use zinc plated or stainless until no fog appears on the mirror. steel fasteners. 6. After drying the coil, wait a few minutes then repeat Inspect and clean the flame and spark rod. Occasional Step #5. replacement of the flame rod and spark rod may be 7. Leave drains open and do not install plugs until necessary to ensure optimum unit performance. beginning of cooling season. WARNING Flushing Coils Do not enlarge burner ports when clearing a Manufacturer recommends the use of inhibited glycol blockage, performance could be affected. (such as propylene or ethylene) to flush water coils to protect against freezing. Additionally, the use of NOTE inhibited glycol provides corrosion protection. Flame rods can last many years, but because of The table below indicates the percentage of glycol thermal expansion of the porcelain, flame rods can required to prevent freezing in a coil at a given outdoor fail over time. air freeze point. Completely fill coil with solution. Drain coil. Residual glycol fluid per these concentrations Gas Train can be left in the coil without concern of freezing. The gas connections, joints and valves should be Recovered fluid can be used to flush other coils. checked annually for tightness. Apply a soap and water solution to all piping; watch for bubbling which Percent of Freeze Point Percent of Freeze Point indicates a leak. Other leak testing methods can be Ethylene Propylene used. Glycol Glycol by Volume °F by Volume °F Evaporative Coolers 0 32 0 0 32 0 The water should be shut off and all the lines drained when the outside temperature drops below 45 °F. 10 25 - 10 26 -3 Remove drain plugs for the winter. 20 16 -9 20 19 -7 Clean all interior parts of any mineral deposits or foreign 30 3 - 16 30 8 -13 materials that may have built - up during the cooling 40 - 13 - 25 40 - - 22 season. 50 -34 -37 50 -28 -33 Replace any worn or non - functioning parts. 60 -55 - 48 60 -60 -51 D Model XDG / XDGX Pilot Ignition Make -Up Air Aim Reference Typical Gas Train Layout with Modulating Valve (Pilot Ignition) 1111 0 Pilot Pilot Solenoid Regulator Burner Differential Pilot Gas Pressure / / Pressure Sensor \\ Test Port , /�/ 416I ■I ∎1='I\ Modulating Low Gas . _ rIll Manual Pilot High Gas Valve Pressure Switch ' Shut -off Valve Pressure Switch (optional) (optional) / _m____. _1=1_-_. 0 0 M• ' _ = y1■y I r L 0 1 V Burner Gas Burner Manual Safety Shut -off Regulator Pressure Shut -off Valve Valves Test Port Typical Gas Train Layout with Modulating Regulator (Pilot Ignition) .I. Pilot Pilot Solenoid Regulator Pilot Gas Pressure 1 / Burner Differential Test Port ■, _ I / Pressure Sensor i■l •1••1 ■11\ ow Gas Modulating/Regulator g g , Manual Pilot Pressure Switch High Gas Valve - - 7/ Shut -off Valve Pressure Switch (optional) 1 (optional) , O lo � ■4 _______ ■ I :.i . 0 ■ - !P i f i 0 t t Burner Gas Burner Manual Safety Shut -off Pressure Shut -off Valve Valves Test Port A Model XDG / XDGX Pilot Ignition Make -Up Air 39 Reference Typical Control Center Layout i m 0 23 1 26 , iL� f 6 f E 22 2$ lag 28 rt-i 111 14 18 1 9 r 20 = _ � _ L r--� 3 eeee ess L o � i II 80 ' ' III 0 — eee it iase2 1 III iii 2 1 1 I I 21 • ° ° • 111 A 1 1. Supply Motor Starter — 24 volt magnetic 20. Low Voltage Transformer — reduces voltage to contacts for starting supply motor. Maxitrol system. 2. Supply Overload — provides electronic overload 21. Amplifier — controls modulating valve, assures protection to supply motor. the desired temperature is delivered. 3. Low Voltage Transformer — provides low voltage 22. Spark Generator — provides spark to ignite the to fan /heat/cooling enable controls. burner. 4. Control Terminal Block — provides wiring access 23. Transformer — provides voltage to Flame to controls. Safeguard and optional evaporative cooling 5. Fan Relay — allows power to pass to energize pump. motor starter. 24. Cooling Relay (optional) — allows power to pass 6. High Voltage Enclosure — provides protection to cooling controls. from high voltage circuits. 25. Cooling Terminal Block (optional) — provides 7. Auxiliary Contact (optional) — provides one wiring access to cooling controls. normally closed and one normally open contact 26. Low Voltage Transformer (optional) — reduces for other equipment. voltage to cooling controls. 8. Exhaust Motor Starter (optional) — 24 Volt 27. Reset Timer (optional) — resets cooling system magnetic contacts for starting exhaust motor. to run a time interval. 9. Exhaust Overload (optional) — provides 28. Auto Drain Relay (optional) — assures supply electronic overload protection to exhaust motor. pump does not operate during drain interval. 10. Transformer Fuse (optional) — provides proper Allows pump to operate in cooling mode. fusing for cooling transformer. 29. Cooling Timer (optional) — allows for automatic 11. Terminal Block — provides wiring access to high draining of the evaporative cooling system based voltage circuits. on time schedule. 12. Exhaust Fuses (optional) — provides proper fusing for exhaust fan motor(s). 13. Dirty Filter Switch (optional) — monitors filter Dirty Filter Switch pressure drop, turns on indicating Tight when Common pressure drop is above field adjustable set point. Normally Open 14. Inlet Air Sensor (optional) — outdoor air stat that Normally Closed automatically controls the heating and /or cooling CCW to Decrease Trip Point based on outdoor air temperature. J '; CW to Increase Trip Point 15. Remote Temperature Selector (optional) — allows for remote temperature set point. Negative Pressure after the fitters `, � r , #} f 16. Heat Relay — allows power to pass to heating Positive Pressure controls. before the fitters —o- /' - 17. Heating Terminal Block — provides wiring access to heating controls. 18. Flame Safeguard — monitors flame, shuts down unit when unsafe conditions are detected. 19. High Limit — prevents unit from discharging air above a set point. 40 Model XDG / XDGX Pilot ignition Make -Up Air Reference Start -Up Checklist Start -Up Direct Gas - refer to Direct Gas Start-Up Unit Model Number section for further detail. (e.g. XDGX 120 H32 - DB) ❑ Check supply gas pressure Unit Serial Number Maximum (e.g. 10111000) Start-Up Date Minimum Start-Up Personnel Name Actual Start-Up Company ❑ Check Pilot Gas Pressure Phone Number Actual Setting Typical 3.0 inch wc Pre Start -Up Checklist - check boxes as items ❑ Set optional High Gas Pressure Switch are completed. Actual Setting ❑ Check tightness of all factory wiring connections Typical 8.0 inch we ❑ Verify control wiring wire gauge ❑ Set optional Low Gas Pressure Switch ❑ Hand - rotate blower to verify free rotation Actual Setting ❑ Verify supply voltage to the main disconnect Typical 3.0 inch we ❑ Verify the supply gas pressure ❑ Verify remote controls wiring ❑ Set Burner Pressure Differential Actual Setting Start -Up Blower Checklist - refer to Blower Typical 0.65 inch wc Start-Up section for further detail. ❑ Set the maximum firing rate ❑ Check line voltage Li -L2 temp rise L2 -L3 ❑ Set the minimum firing rate L1 -L3 check ❑ Check blower rotation ❑ Check for vibration ❑ Set the unit's operating temperature ❑ Supply fan RPM RPM °F ❑ Motor nameplate amps Amps ❑ Actual motor amps Amps ❑ Actual CFM delivered CFM Optional Accessories - refer to Blower Start-Up section, Step #6 for further detail. ❑ Heating Inlet Air Sensor Actual Setting Typical setting 60 ° -70 °F ❑ Cooling Inlet Air Sensor Actual Setting Typical setting 75 °F ❑ Building Freeze Protection Actual Setting Typical setting 5 minutes; 45 °F ❑ Dirty Filter Gauge Actual Setting Typical setting varies �.v Model XDG / XDGX Pilot Ignition Make -Up Air 41 Maintenance Log Date Time AM /PM Date Time AM /PM Notes: Notes: Date Time AM /PM Date Time AM /PM Notes: Notes: Date Time AM /PM Date Time AM /PM Notes: Notes: Date Time AM /PM Date Time AM /PM Notes: Notes: Date Time AM /PM Date Time AM /PM Notes: Notes: Date Time AM /PM Date Time AM /PM Notes: Notes: El Model XDG / XDGX Pilot Ignition Make -Up Air Maintenance Log Date Time AM /PM Date Time AM /PM Notes: Notes: Date Time AM /PM Date Time AM /PM Notes: Notes: Date Time AM /PM Date Time AM /PM Notes: Notes: Date Time AM /PM Date Time AM /PM Notes: Notes: Date Time AM /PM Date Time AM /PM Notes: Notes: Date Time AM /PM Date Time AM /PM Notes: Notes: Model XDG / XDGX Pilot Ignition Make -Up Air m Warranty Accur yw is a44ipltle is be free from defects in material and workmanship for a period of one .year from the shiP m A units o arts which pro o be defective Ellin 9 arranty the ; �eriod will be of our opt P p � when ` as ur factory, transportation � � paid. Motors ° warranted by the motor mar>lut , r for a perlodi on ; of one yep * tq taste by Accureit "prove d ectiva ng this period, they should be r i li d to the nearest authona a elarv k A ccureX wiHHH be re ponsib `or� ar:y removal or installation costs. As a re f p r ommifl tt ai nuous frt vemeni A cure x reserves the ri i to change tecificahons without not W A '_ ACC REX® ENGINEERED RESTAURANT SYSTEMS P.O. Box 410 Schofield, WI 54476 Phone: 800.333.1400 Fax: 715.241.6191 www.accurex-systems.com m 470501 • XDG / XDGX Pilot Ignition Make -Up Air, Rev. 4, December 2011 Copyright 2011 0 Accurex, LLC A C U R EX ° Part #470 399 ENGINEERED RESTAURANT SYSTEMS Canopy Type Kitchen Hoods Ins t a Hatlo i era tion a € Ma i nance Manual Please read aerS eavre these instructions f4 ture refeYen Read carefully before attempting ae ty mbler, install, operated or maintain the proiuct described,, Ft yourself and others by observing all sa 'information FsiIule to comply with inst ins could result -in °personal injury and /or property damage! Won receiving unit, check for any darn that may I ve Deca r during transit and report It immediately to th,e shipper. .030 check to ensure all ac ery items are aocout for. �, I-4' + , yx y �s ■ ■ "pi Please record the Serial, Model #, and Mark for the hood and other equipment for future reference. Serial #: Model #: Mark: Serial #: Model #: M ark: Serial #: Model #: Mark: Serial #: Model #: Mark: Serial #: Model #: Mark: Serial #: Model #: Mark: Serial #: Model #: Mark: Serial #: Model #: Mark: Serial #: Model #: Mark: Serial #: Model #: Mark: Canopy Hoods I. Table of Contents Receiving and Handling 3 Storage 3 Hood Weights 3 Installation 4 Hood Installation Overview 4 Filler Panels 4 Hood Hanging Height 5 Double Island Style Hood 5 Continuous Capture Plenum 5 U- Channel Strips 5 Electrical Connections 6 Ductwork 6 Installation Instructions for the External Supply Plenums 7 -8 Installation Instructions for the Back Supply Plenum (BSP) 9 Installing the Supply Duct Collar 10 Hanging the Back Supply Plenum 10 Hanging the Hood 10 Air Diffusers 10 Clearance Reduction Methods 11 Enclosure Panel Installation Instructions 12 End Skirt Installation Instructions 13 Backsplash Panel Installation Instructions 14 -15 Duct Collar Installation Instructions for XB, XK and XX Series Hoods 16 Exhaust Air Balancing Baffle 17 Balancing the Kitchen Exhaust 18 Baffle Filters (XB Series) 18 -21 High Velocity Cartridge Filters (XK Series) 22 -23 High Efficiency Filters (XX Series) 24 -25 Short Circuit Hoods 26 Fire Suppression Wiring Diagrams 27 -28 Overall Wiring Plan View 29 Wiring for Hood Switch Panels 30 Circuit Diagram 31 Maintenance 32 Grease GrabberTM Cleaning and Maintenance 33-34 Filter Cleaning Frequency Chart 35 Troubleshooting Guide 36-37 Replacement Parts 38-39 Warranty 40 © Canopy Hoods Receiving and Handling Upon receiving the equipment, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for. STORAGE: If a kitchen hood must be stored prior to installation it must be protected from dirt and moisture. Indoor storage is recommended. For outdoor storage, cover the hood with a tarp to keep it clean, dry, and protected from UV (Ultra Violet) Radiation damage. Improper storage which results in damage to the unit will void the warranty. HOOD DEPTH (MULTIPLY BY LENGTH) FOR HOOD WEIGHT HOOD MODEL 3ft. 3.5 ft 4 ft 4.5 ft 5 ft 5.5 ft Eft 6.5 ft 7 ft 7.5 ft .914 m 1.067 m 1.2192 m 1.3716 m 1.524 m 1.6764 m 1.8288 m 1.9812 m 2.1336 m 2.286 m 30 Ibs/ ft. 32 Ibs/ft 35 Ibs/ft 38 Ibs/ft 40 Ibs/ft XB, XK, XXEW 44.64 47.62 52.08 56.54 59.52 kg/m kg /m kg /m kg /m kg /m - 361bs /ft 381bs/ft 41 Ibs/ft 44 Ibs/ft 461bs /ft XB, XX, XXDW 53.57 56.44 61.01 65.47 68.45 kg /m kg/m kg/m kg /m kg/m 40 Ibs/ft 44 Ibs/ft 48 Ibs/ft 52 Ibs/ft XB, XK, XXFW 59.52 65.47 71.42 77.38 kg /m kg /m kg/m kg/m XB, XK, 48 Ibs/ft 51 Ibs /ft 54 Ibs/ft 57 Ibs/ft XXCW 71.42 71.89 81.35 84.82 kg /m kg /m kg /m kg/m 44 Ibs/ft 48 Ibs/ft 52 Ibs/ft 56 Ibs/ft XB, XK, XXSW 65.47 71.42 77.38 83.33 kg/m kg/m kg /m kg/m 39 Ibs/ft 41 Ibs/ft 44 Ibs/ft 47 Ibs/ft 49 Ibs/ft XGEW 58.03 61.01 65.47 69.94 72.91 kg /m kg/m kg/m kg /m kg/m 45 Ibs/ft 47 Ibs/ft 50 Ibs/ft 53 Ibs/ft 55 Ibs/ft XGDW 66.96 69.94 74.40 78.86 81.84 kg /m kg /m kg /m kg/m kg/m 49 Ibs/ft 53 Ibs/ft 57 Ibs/ft 61 Ibs/ft XGFW 72.91 78.86 84.82 90.77 kg /m kg /m kg/m kg /m 57 Ibs/ft 60 Ib/ft 63 Ibs/ft 66 Ibs/ft XGCW 84.82 89.28 93.74 98.21 kg /m kg/m kg/m kg/m 53 Ibs/ft 57 Ibs/ft 61 Ibs/ft 65 Ibs/ft XGSW 78.86 84.82 90.77 96.72 kg/m kg/m kg /m kg/m XB, XK, 52 Ibs/ft 54 Ibs/ft 56 Ibs/ft 58 Ibs/ft 61 Ibs/ft 63 Ibs/ft XXEV 77.38 81.35 83.33 86.30 90.77 93.74 kg/m kg /m kg/m kg /m kg/m kg/m XB, XK, 61 Ibs/ft 66 Ibs/ft 68 Ibs/ft 72 Ibs/ft 75 Ibs/ft 79 Ibs/ft XXFV 90.77 98.21 101.18 107.14 111.6 117.55 kg /m kg /m kg /m kg /m kg/m kg /m XB, XK, 81 Ibs/ft 84 Ibs/ft 87 Ibs/ft 90 Ibs/ft XXCV 120.53 124.99 129.46 133.92 kg /m kg /m kg/m kg /m XB, XK, 66 Ibs/ft 69 Ibs/ft 72 Ibs/ft 76 Ibs/ft 79 Ibs/ft XXSV 98.21 102.67 107.14 113.09 117.55 kg/m kg /m kg /m kg/m kg /m A Canopy Hoods Installation NOTE: If you have a Back Supply Plenum (BSP), this must ---------- be installed before the hood. Fig. 1 Please see Page 10. For Wall /Single Island Style Hoods, prior to installation, check with local authorities having jurisdiction on clearances - Bottom • to combustible surfaces, etc. With the hood still inside its packing crate, position the unit beneath its installation location. Pallet Carefully remove the packing crate. Place some protective L—i u L_ Protective Material material on the floor next to the crate to avoid damaging the hood as it is tipped on its side; Fig. 1. Tip the hood carefully onto the protective material. If you have filler panels, install them now; Fig. 2. If you have integral filler panels, no additional installation is needed. Hood In stalla t i on Overview If a Back Supply Plenum is provided, install first. Before raising hood, insert 1/2 in. (12.7 mm) diameter threaded rod (by others) into hanger brackets on hood top. Check the engineering drawings or UL label located on the inside of the hood for proper hood height above finished floor. Install filler panels if needed. Raise and hang hood from adequate roof or ceiling supports All hanger brackets must be used and the hood must be properly supported while lifting to prevent damage or distortion to the hood. The hood must be hung level to operate properly. After hood is secured, make the exhaust duct connections. The fire system distributor must be contacted at this time. After the fire system has been installed, mount the enclosures, then the supply plenums. If an Horizontal Supply Plenum is provided, it should be installed before the enclosures. The hood and accessories are now installed. Finally, make the electrical connections from switches to fans and complete the fire system circuits as required by the job specification. ..v e Panel Installatieninstructions 1. Uncrate the hood and lay it on the floor HOOD with protective material between the hood and the floor. (Fig. 1) 2. Bolt the filler panels together with 5/16 in. bolts provided in the hardware package. 3. Position the filler panels to the hood back, '1 • i and tack -weld them into place. (Fig. 2) 4. To allow for ease of cleaning, caulk i ° H OX- WELDEDTO H000 BACIL the external seams with NSF Approved SAS IN X SA IN BOLTS silicone caulk (GE SCSI 009, or its ' WITH WASHERS A NUTS RIGHT MLLES PANEL equivalent). The caulk is not provided. BOTTOM FILLER PANEL Fig. 2 4 Canopy Hoods Hood Hanging Height The hood hanging height is critical, hanging the hood at the incorrect height may significantly reduce the ability for the hood to function properly and may be in violation of codes. The hood hanging height (typically, 78 in. (198.12 cm) above the finished floor) is given on the UL label located on the inside of the hood on the end panel. The hood must be hung level to operate properly. The grease trough is pitched to drain into the grease container. Double Island Style Hoods Before hanging the hoods, please verify the hood marks to make sure the correct hood is hung on the correct side. A double island hood is created by installing two wall style hoods back to back. Use the installation procedure described on page 5 for single island hoods; install and level both hoods. After leveling, secure the hoods together by tack - welding and /or bolting the rear mounting brackets. Caulk this joint with NSF Approved silicone caulk (GE SCSI 009 or its equivalent). The caulk is not provided. Continuous Capture Plenum Hoods Remove the support angles on the open end panels. (see Fig. 3 ► ��� Fig. 3) Use the installation procedure described on page 4 for single island hoods; install and level both hoods. �\ After leveling, secure the hoods together by tack - welding 10 and /or bolting the top angles. Fasten the hoods together using u -clips and bolts, (see Fig. 4). Caulk this joint N000 with NSF Approved silicone caulk (GE SCSI 009 or its equivalent). The caulk is not provided. CAULK / I BOLT j j I1' IV • ACORN NUT Fig 4 u -CLW Installing U- Clannelx Strip 1. After the hood is hung in position and Fig. 5 leveled, apply caulk to the inside edge of the double island clip. (Fig. 5) 2. Position and install the clip by tapping into position along clip (friction fit). 3. Caulk edges to seal out grease and HOOD -1A allow for ease of cleaning. Caulk with NSF Approved silicone caulk HOOD -1B (GE SCSI 009 or its equivalent). The It, caulk is not provided. er' SILICONE CAULK (GE SCSI 009) DOUBLE ISLAND CLIP DOUBLE ISLAND CLIP DETAIL A A Canopy Hoods MO Note: The installation of the canopy hoods shall be in accordance with NFPA 96 (latest edition), Standard for Ventilation Control & Fire Protection of Commercial Cooking Operations. After the hood is installed, remove all protective plastic. Note: Accurex does not recommend walking or standing on the hood top as damage can result. If you must walk on the hood top, protect the hood with additional support or planks for flooring. Electrical Connections Access for wiring the hood control panel (when applicable) is provided by a junction box located on top of the hood when the control panel is mounted in the hood, or by the switch junction box when the control panel is mounted in the fire protection cabinet. The box is labeled "Control Voltage Wiring to Roof Top Fan Package ". Use minimum 14 AWG copper wire. After all the wiring is completed, install the light bulbs (light bulbs not provided; standard light bulbs up to 100 watt may be used). Caution: For multiple hood systems that have more than 14 lights total (incandescent or fluorescent), the hood lights must be wired to multiple circuits. Each circuit must have less than 14 lights total. Standard Accurex light switches shipped on hoods are rated for 15 amps and shall not have more than 14 lights connected to them. Higher amperage switches are available upon special request. Ductwork Exhaust As specified in NFPA 96, Ch. 7.5 (latest edition), exhaust duct systems must be constructed in the following manner: Materials. Ducts shall be constructed of and supported by carbon steel not less than 1.37 mm (0.054 in.) (No. 16 MSG) in thickness or stainless steel not less than 1.09 mm (0.043 in.) (No. 18 MSG) in thickness. Installation: All seams, joints, penetrations, and duct to hood collar connections shall have a liquid -tight external weld. If you have an Automatic Fire Damper please refer to that manual for installation instructions now. Supply Supply ductwork (where applicable) should be connected to the hood in a manner approved by the local code authorities. Note: For hoods with fire dampers in the exhaust and supply duct collars, an access panel for cleaning and inspection shall be provided in the duct. This panel shall be as close to the hood as possible but should not exceed 18 in. (45.72 cm). For proper installation of duct collars when they are shipped unattached, see page 16. 6 Canopy Hoods Installing External Supply Plenums Using the Supply Plenum Clip Fig. 6 OPTION #2 Note: The supply plenum is provided with UNI -STRUT SUPPLIED BY OTHERS plenum clips that assist in hanging the plenum. TOP VIEW The plenum should not be hung only with the HOOD plenum clips, threaded rod or uni -strut must also be used. Z I I OPTION #1 Q I I FOR CLIPS ARE NE ARE N0 ED0ED ED 2 CLIPS 1. Bolt the hanging clip to the supply plenum. U I I FOR PLENUMS 95" Two clips are needed for plenums less than } 3 CLIPS ARE NEEDED I T CLIP THE CENTER OF OF THE PLENUM 96 in. (243.84 cm) long and three for plenums J ( I IN CE T LENGTH greater than 96 in. (243.84 cm). The third clip OPTION #1 is located in the center of the plenum length. ATTACH HANGING CLIP TO Z ( f 000STANDINGSEAMWITH If there is a utility cabinet, the hanging clip O ( ) HE SUPPLI I ) OPTIONAL: DRILL ANDBOLTA should be 23.5 in. (59.69 cm) from the end to /4 -20 SS BOLT THROUGH 1 HE CLIP AND HOOD STANDING EAM) the hood. ( ( / I I l 11.5 1 1 0 , 1 2. Using the c- clamps provided, clamp the supply plenum hanging clip to the hood 23.5 1 1 standing seam. Option: Drill and bolt a T PLENUM 1/4 -20 SS bolt through the clip and hood ' I I HANGER BRACKET standing seam. OPTION #1 1 HANGING CLIP COULD BE 23.5" FROM END IF THERE ISA UTILITY CABINET "C" CLAMP ON THE END OF THE HOOD HOOD STANDING SEAM OPTION #1 HANGING CLIP . HANGING CLIP BOLTED TO PLENUM SHELL HANGING CLIP Supply Plenum Clip HOOD FRONT SUPPLY PLENUM SHELL Fig. 7 OPTION #3 THREADED ROD SUPPLIED BY OTHERS THREADED ROD Using the Uni- strut / \ 1 / � " 1. The uni -strut (supplied by others) that holds � the hood up cantilevers over the end of the • • - - - - - • hood and is mounted to the supply plenum OPTION #2 hanger brackets. THE UNI-STRUT (U- CHANNEL) THAT HOLDS THE / HOOD UP CANTILEVERS OVER THE END OF / THE HOOD AND IS MOUNTED TO THE ASP / HANGER BRACKETS / END VIEW / HOOD Fig. 8 Canopy Hoods le Fig. 9 1. Insert 1/2 in. (12.7 mm) diameter threaded rod (by others) into hanger brackets on the supply plenum top. Raise and hang ■%W∎ the external supply plenum from adequate roof or ceiling ` _ 11% 1 %\� \ supports. �� ; %0 2. The external supply plenum should be resting lightly against NW \ \` +0 the hood. The hood is used to position the plenum only, it is \ \ � �` \� `% not intended to support the plenum. All hanger brackets must \ \ \ \ \ \ \ \ \ \ l/ be used and the plenum must be properly supported while \ \\ % %0 lifting to prevent damage or distortion. The supply plenum must be hung level to operate properly. ASP - Air Curtain Supply Plenum (Optional fastening of supply plenum to hood. See directions below). Fig. 10 3. It is recommended that caulk be applied at the mating seams and surfaces of the plenum, the hood, and the wall. If the ■% ∎` supply plenum is next to a wall, you will also need to caulk \�1 \ \�`� around the surface next to the wall. Caulk the joints with NSF �� ;% Approved silicone caulk (GE SCSI 009, or its equivalent). The � ti �/ caulk is not provided. \\ \ ��.4 C Installing the Supply Duct Collar to the Plenum \ \ ` \ \ \ \ ; 1. Place the duct collar(s) over the opening, fastening with tack- \ \ \ \ %I welds at 1 to 2 in. (2.54 to 5.08 cm) intervals, or sheet metal screws at 3 to 6 in. (7.62 to 15.24 cm) intervals. HSP or VSP - Variable Supply Plenum al SAPPIY ...,f., vinti m - '. r" # ;' , - ' @ ®;.- ph► Rates x ' Weight Width Height Length per External Supply Section Recommended Plenum Type (Ibs/ft) (kg /ft) (in) (mm) (in) (mm) (ft) (m) Supply Rate Back Supply 35.0 15.878 6 152.4 Variable Variable 3 to 16 91 to 145 cfm3ft 4.88 (246.36 m /hr) Air Curtain Supply .91 to 110 cfm/ft • 14 inch 9.5 4.31 14 355.6 10 254 3 to 16 4.88 (186.89 m Air Curtain Supply 12.5 5.67 24 609.6 10 254 3 to 16 .91 to 145 cfm /ft /hr) 0 -80 cfm/ft Variable .91 to curtain (0- 135.92 m 16.0 7.26 12 304.8 18 457.20 3 to 16 Supply 4.88 face (13592 84m Horizontal Supply 14.0 6.35 12 304.8 18 457.20 3 to 16 4188 2 85 /hr) Using the UL it (Fastener Pr ld , 5 1;: Dr ea g/SS . hole for the 1/4 in. a inside of the supply plenum to . _., i inside q Fasteners are max. a in. (15.24 . the s ° end of tfte With max. s bolts 38 in (91.44 cm) . ,d 1N a S f r DO NOT lid UTILJTY CABINETS' FIGURING BOLT PLACEMENT. ( r DO NOT BOL THE SUPPLY PLENUM To A F IREItfisny CABINET. I. P ush bolt th a - , liole attach the d nut. '.z: < . r S3 FIAT WASM@t 3. Hand tighten, then use a wrench until f ully tightened. 'Caulk around bolts Fin .. inside of . ,;a. as necessary. Canopy Hoods Installing the Back Supply Plenum Installing the Supply Duct Collar 1. Find the center of the back supply plenum. L (MODULE LENGTH) 2. If the back supply plenum is Tess than 9 ft. 10 in. (299.72 cm) long, cut opening at the suggested location, centering the opening over U2 U2 the center of the back supply plenum. (Fig. 12) 3. If the back supply plenum is greater than 9 ft. 10 in. (299.72 cm) long, divide the length of the back supply by four. This will give you the center of each half. Cut openings at the suggested location, centering the duct collar over the center measurement of each half. (Fig. 13) 4. Place the duct collar(s) over the opening, fastening with screws or tack -welds every 4 to 6 in. (10.16 to 15.24 cm). (Fig. 14) Fig. 12 • The 4 in. (10.16 cm) U4 L (MODULE LENGTH) high duct collar is t o Olj , be attached to the " _\ ' ` ,• ` L/2 back supply. ` ua Fig. 14 Mi ll Fig. 13 Hanging the B ack Supply Plenum 5. Hang the back supply plenum from the ceiling. (The back supply plenum needs to be mounted 31.25 in. (79.375 cm) above the floor (based upon a canopy hood that will be hung at 78 in. (198.12 cm) above the finished floor. This is measured from the lowest rear edge of the back supply plenum to the finished floor. Leave 6 to 10 in. (15.24 to 25.4 cm) of space below the plenum for access to the air diffusers.) 6. Fasten the Back Supply to the wall, going through the lower Back Supply wall. (Fig. 15) • These fasteners are to help maintain the location of the Back Supply, and are not intended to hold the weight of the Back Supply Unit. • The fasteners should not interfere with the removable air diffusers. • The 31.25 in. (79.375 cm) height is based upon the canopy hood hanging height of 78 in. (198.12 cm) from the finished floor to the bottom of the hood. Canopy Hoods 9 Hanging the Hood Before hanging the hood according to the �:��'�� ►� hood installation instructions, please check the \. i% Fig. 15 following: � • i\�II 1. Make sure the back supply plenum is ■ properly se as described in steps 5 II and 6, page 10. IN ,. 2. If the ductwork for the back supply will not II interfere with the hood installation, it should ` I/ be connected now. I\ I/ 3. Any filler panels should be attached to the %% � I/ hood before the hood installation. I . : %0 See a e 5 for instructions. bactesers holding the p 9 1 back supply to the wall \ 4. Lift the hood, and position it so the filler '�' panels are resting lightly on the top outside I / 31.25 in. edges of the back supply. The back supply ' Critical is used to position the hood only, it is not '�' �'�' � \0 Dimension intended to hold any hood weight. (Fig. 16) i► 4 I - 1 5. Connect the remaining ductwork for the back supply and the hood. It is recommended \\ � _ Fig. 16 that caulk be applied at the mating seams �.� \ \ and surfaces of the back supply, the hood, , `�� `n and the wall. r \*�\� \" Air Diffusers The air diffusers, located at the bottom of the back supply (Fig. 17), will need to be cleaned as often as the Fig. 17 ,i application dictates. Inspect periodically to determine ��` %1 ' the cleaning schedule. 41,_ �1 V ` 1. To clean the air diffusers, unfasten the screws. Remove the air diffusers from the Back Supply 1 Unit, and wash in the sink or dishwasher. 1 2. Insert the air diffuse at angle from the bottom diffusers a 9 \\` t \.% A and rotate so the forms are downward. Rest the �„ \ \ , 1 diffuser on the internal angles. (Fig. 18) Removable Air Diffusers 3. Refasten with the stainless steel screws. Fig. 18 (A) 1 (B) (C) 1 10 Canopy Hoods Ay Clearance Reduction Methods Clearance reduction methods have been evaluated and tested and are listed by UL (Underwriters Laboratory). The method of test was derived from the UL 710 test standard. The hood may be installed with zero clearance to combustible materials if constructed in the following manner. 1. One -inch (2.54 cm) thick layer of insulation of Owens Corning@ Type 475, Johns Manville Type 475, IIG® MinWool -1200@ Flexible Batt, or Knauf Insulation Type El 475. 2. Insulation must be held securely in place. Pins that are welded or secured with an adhesive may be used. 3. A backsplash panel must be attached to the wall (insulated or uninsulated). To comply with the UL listing, the cooking appliances must be as follows: • Maximum surface temperature is 700 °F (371 °C) • Appliances are located at least 3 in. (7.62 cm) from the rear wall • Appliances are at least 40 in. (101.6 cm) below the bottom front edge of the hood The hood may be installed with 3 in. (7.62 cm) clearance to limited combustible materials per NFPA 96 if constructed in one of the following methods. • 3 in. (7.62 cm) rear uninsulated stand -off • 3 in. (7.62 cm) top enclosure panel system • 3 in. (7.62 cm) end uninsulated stand -off To` - ion Options l t r E— 1 in. (2.54 cm) layer -:.I I= . F 3 in. (7.62 cm) insulated of insulation installed airspace installed on top on top of the hood of hood (optional) meets (optional) meets zero NFPA 96 requirements inch requirements for for clearance to limited clearance to combustible surfaces as outlined combustible surfaces. under the clearance reductions methods. Back and Front Clearance Reduction Options 1 in. (2.54 cm) layer of insulation in 3 in. (7.62 cm) back stand -off. Meets zero 1 inch requirements for clearance to combustible surfaces as outlined under the clearance reduction methods. 3 in. (7.62 cm) uninsulated back stand -off meets NFPA 96 requirements for clearance to limited combustible surfaces. 1 in. (2.54 cm) layer of insulation factory installed on the front of the hood (optional) meets zero inch requirements for clearance to combustible surfaces. End: - ranee Re 1 - z ion Options I I 1 in. (2.54 cm) layer of insulation factory installed on the end of the hood (optional) meets zero inch requirements for clearance to combustible surfaces under the clearance reduction methods. 3 in. (7.62 cm) uninsulated airspace installed on end of hood (optional). Meets NFPA 96 requirements for clearance to limited combustible surfaces. A Canopy Hoods Installing Enclosure Panels Before installing the enclosure panels, make sure the hood is hung in position with all the ductwork attached and electrical connections completed. BOLT PANELS TOGETHER WITH END ENCLOPANESURE L 1111 FRONT �� Ifs" BOLTS SUPPLIED ENCLOSURE PANEL BY MANUFACTURER * CLAMP PANELS O HOOD STANDING a g o SEAM WITH HARDWARE ?O.,* SUPPLIED BY MANUFACTURER No o PANEL ENCLOSURE aAck ' ATTACH TO WALL FASTENERS BY OTHERS Fig. 19 1. Position the end enclosure panels on the hood, and clamp into place with clamps provided or tack - weld the panels into place (Fig 19). 2. Fasten the end enclosure panels to the wall, method depends on wall construction. (fasteners are not provided) If the hood is a double island, bolt the end enclosure panels together. (fasteners are not provided) 3. Position the front enclosure panel(s) on the hood, and bolt to the end enclosure panels with the 5/16 in. bolts provided in the hardware package. 4. Tack -weld or clamp the front enclosure panel(s) to the hood. If clamps are used, they must be positioned 4 in. (100 mm) from the ends, and in the center of the front enclosure panel. 5. To allow for ease of cleaning, caulk the external seams with NSF Approved silicone caulk (GE SCSI 009, or its equivalent). The caulk is not provided. 6. Installation instructions may not be applicable for concrete ceilings. ® Canopy Hoods AIL Installing End Skirts N0 Pb ()N 1 • HOLES DRILLED BY INSTALLER ,0 FULL END SKIRT 4 I HEMMED EDGE 1/4 IN. BOLT AND CAP NUT ATTACH TO WALL SUPPLIED BY MANUFACTURER FASTENERS BY OTHERS Fig. 20 1. After the hood is hung in position, slide the hemmed form on top of the end skirt onto the end panels of the hood. 2. Drill a hole in the hood end panel to line up with the hole in the end skirt. Attach the end skirt with a 1/4 in. bolt and cap nut to the inside of the hood, or tack -weld the end skirt to the hood. 3. Position the end skirt against the wall and attach. The method depends on the wall construction. (fasteners for this are not provided) 4. Caulk the internal joint formed by the end skirt and the hood end panel with NSF Approved silicone caulk (GE SCSI 009 or its equivalent). The caulk is not provided. 5. To allow for ease in cleaning, also caulk all the external seams. Canopy Hoods Installing Backsplash Panels FLAT BACKSPLASH PANEL MATERIAL GAUGE - STAINLESS LENGTH QTY WALL Inches Millimeters 48 <= 1219.2 1 >48.94 >1219.2.= 2387.8 2 >94..141 >2387.8. 3581.4 3 HEIGHT >141.=188 >3581.4. 4775.2 4 410 >188..235 >4775.2.5969 5 • LENGTH I I NOTE: PANELS UP TO 48 IN. (1219.2 MM) WIDE SHIP IN ONE PIECE; OVER 48 IN. (1219.2 MM) IN MULTIPLE PIECES. Fig. 21 1 IN. (25.4 MM) INSULATED BACKSPLASH PANEL MATERIAL GAUGE - STAINLESS INSULATION - 1 IN. (25.4 MM) LENGTH WALL Inches Millimeters QTY 48 <= 1188.4 1 >48.91 >1188.4.2311.4 2 � HEIGHT > 1 > .4 38 8 1 >345 . .. .4 3 >1 4597.4 4 >7 81. >4597 .=4597 81 < =224597.4 <= 5740.4 5 I 61 O., LENGTH I I I I NOTE: PANELS UP TO 46 IN. (1168.4 MM) WIDE SHIP IN ONE PIECE; OVER 46 IN. (1168.4 MM) IN MULTIPLE PIECES. Fig. 22 in Canopy Hoods sok Installing "Backsplash Panels HOOD END PANEL HOOD FRONT PANEL SLIDE FLANGE / BEHIND BACK OF THE HOOD BACKSPLASH PANEL SECTION VIEW OF BACKSPLASH PANEL OVERLAP HOLES SHOULD BE SPACED TO ADEQUATELY SECURE THE PANEL TO THE WALL STUDS (HOLE SPACING ■ AND FASTENERS PROVIDED BY OTHERS) Fig. 23 1. After the hood is hung in position, slide the flat flange of the backsplash panel behind the back of the hood. Note: If the backsplash panel length is greater than 46 in. (116.84 cm), it will be shipped in multiple pieces. 2. After the backsplash panel has been positioned, drill holes in the panel and fasten to the wall. (fasteners provided by others). Note: The holes should be spaced to adequately secure the panel to the wall. 3. Caulk the joints between the hood and the backsplash panel with NSF Approved silicone caulk (GE SCSI 009, or its equivalent). The caulk is not provided. 4. Caulk the joint between the backsplash panels when multiple panels are required, with NSF Approved silicone caulk (GE SCSI 009, or its equivalent). The caulk is not provided. Canopy Hoods El Installing Duct Collars 1. The exhaust duct Hanger Bracket connection needs to i 3.00 be located within 48 in. (121.92 cm) from the Exhaust Plenum / 14.00 center of the hood length to the center of the duct connection. Duct Cut Out Area (see Fig. 24, back view Hood Width Fig. 25) 2. 1a.gg connection is to be Supply Plenum / - a continuous liquid- L FromofHOed 3.00 tight weld. Weld with 8.00 8.00 a non - ferrous filler Hood Length wire, such as silicon bronze or stainless Top View of the Hood Fig. 24 steel filler wire. Protect all stainless steel areas . 8.00 n Hood Top � 8.00 from weld splatter. 1 �� 3. The supply duct 12.00 Exhaust Plenum connection is tack- 1 welded at 1 to 2 in. (2.54 to 5.08 cm) Duct Cm Out Area intervals, or sheet metal screws at 3 to 6 in. Back View of the Hood Fig 25 (7.62 cm to 15.24 cm) spacing to the hood. (Fig. 26) SUPPLY INTERNAL / FIRE DAMPER 4. The deflector is SUPPLY DUCT SUPPLY I / CONNECTION CHAMBER centered under the �► supply duct collar. (Fig. 28) / HOOD SUPPLY DUCT CONNECTION TO BE TACK WELDED WITH 5. For hoods that are 1" TO 2 TACKS OR SHEET METAL SCREWS AT 3" TO ! insulated, the edges of 6„ SPACING TO HOOD } INSULATED the insulation need to k SUPPLY PLENUM be taped after the hole r is cut, (the insulation - :;; °° Fig. 26 EXHAUST Fig. 27 tape is to be provided by others). Fig. 28 6. On combination hoods, ' Note: UL listed hood make sure the fire assembly to be used damper is located over only with Accurex, LLC the internal supply labeled subassembly chamber. (Fig. 29) for exhaust hood without exhaust DEFLECTOR TO BE PLACED CENTERED damper part UNDER THE SUPPLY DUCT COLLAR Number DC. 16 Canopy Hoods Exhaust Air Balancing Baffles (EABB) This is a guide to assist in determining if multiple hoods on one fan can be balanced to have equal static pressure. For multiple hoods on one fan to achieve their designed exhaust flow, all of the hoods must have equal static pressure at their designed exhaust flow. The laws of physics force the static pressure for each branch of a duct system on one fan to always be equal. This will happen by the flow rate increasing in low static branches and decreasing in high static branches until the static pressure is equal in all branches. Checking for Balance Every hood with Exhaust Air Balancing Baffles (EABB) has a range for its static pressure. The low number in this range is given by the standard calculation for hood static. (Static that is printed with the CAPS submittal). The maximum increase above the low number can be calculated from the duct velocity at the low static, (also given on CAPS submittal). This is then added to the low number to get the highest static pressure possible with an EABB. The maximum potential increase in static is given in the graph, or can be calculated from: Max. Increase = 0.00000036 x (Duct velocity) Maximum Increase In Static Pressure for Exhaust Air Balancing Baffle After the range for each hood is calculated, (FuIIyCIosad) ..5 it should be compared to the hood with the 4 highest static pressure. If the highest hood 3.5 falls inside of the range, then the hoods can be 3 balanced with the EABB. If it is higher than the 25 -/ ig range, the hoods cannot be balanced. Example 1: $ 1.5 Hood 1: Ps = 0.58 in. wg D.5 _-�_ Duct Velocity = 1900 FPM 0 gridE_ 500 1000 1500 2000 2500 3000 3500 Hood 2: Ps = 0.44 in. wg Duct Velocity FPM Duct Velocity = 1800 FPM Hood 2 has the lower Ps, at 1800 FPM the maximum increase in Ps is 1.17. The range for Hood 2 is 0.44 to 1.61. Hood 1 is less than 1.61 so these hoods can be balanced. Example 2: Hood 3: Ps = 2.00 in. wg Duct Velocity = 2000 FPM Hood 4: Ps = 0.44 in. wg Duct Velocity = 1500 FPM Hood 4 has the lower Ps, at 1500 FPM the maximum increase in Ps is .81. The range for Hood 4 is 0.44 to 1.25. Hood 3 is higher than 1.25 so these hoods cannot be balanced. Note 1: For many systems, an EABB may not be needed on the hood that has the highest static pressure. The exception to this is if the individual ductwork has uneven static pressures. Note 2: When sizing the fan, use the static pressure from the highest hood and sum the CFM from all the hoods. Canopy Hoods m Balancing the Kitchen Exhaust System A. To determine the proper dining room air balance: 1. Refer to engineering drawings to determine total exhaust CFM from dining areas. (Exhaust fans, heating and air conditioning units, restrooms, etc.) 2. Determine the total CFM of make -up air supplied to dining area. 3. Subtract #1 from #2 above. If the result is a negative number, a negative pressure is present in the dining area. In this case, kitchen exhaust odors could be drawn from the kitchen to the dining area. Therefore, exhaust or supply air should be adjusted to provide a slight positive pressure in the dining area. B. To determine proper kitchen air balance: 1. Refer to engineering drawings to determine total exhaust from the kitchen area. (Exhaust hoods, dishwasher hoods, etc.) 2. Determine total CFM of make -up air supplied to kitchen area. (Make -up air hoods, heating and air conditioning units, etc.) 3. Subtract #1 from #2 above. The result should be a negative number. If the result is a positive number, a positive pressure is present in the kitchen area. Kitchen odors could be forced into the dining area. Also, a positively balanced kitchen area can adversely affect the performance of the exhaust hood. Caution: According to NFPA 96, Ch. 8 -3 Replacement Air: Replacement air quantity shall be adequate to prevent negative pressures in the commercial cooking area(s) from exceeding 4.98 kPa (0.02 in. water column). Testin !;i Baffle Filter Style Hoods A. Exhaust: Nominal Filter Size With all the filters in place, determine H/4 the total hood exhaust volume with a rotating vane anemometer as follows: t 1. All cooking equipment should X H be on. t 2. Measure the velocities i H/2 Velocity measurements should H/4 I be taken at five locations per v filter. These must be over a filter slot as in Fig. 29. Fig. 29 g Canopy Hoods Measure the velocity of each location. A digital 2.75 in. (70 mm) rotating vane anemometer or equivalent Rotating Vane Anemometer is suggested. The center of the anemometer should be held 2 in. O (50 mm) from the face of the filters as shown in Fig. 30. It is helpful to make 2 in. a bracket to keep the anemometer , -- . ,t—. ,-. ,....t at the 2 in. (50 mm) distance and 1 / 4 .___- � i ■--, parallel to the filter. Both squareness Fig. 30 and distance are very important for accuracy. Calculate the average velocity for the filter. 3. Determine the filter's conversion factor from the table. 4. Calculate the filter's volume in CFM (m /hr) by multiplying the average velocity by the conversion factor. 5. Calculate the hood's volume by repeating the process for the remaining filters and summing the individual filter volumes. Nominal Filter Size (H x L) Imperial Metric Inches Millimeters Conversion Factor Conversion Factor 16 x 16 400 x 400 1.63 .157 16 x 20 500 x 400 2.13 .198 20 x 16 400 x 500 1.90 .177 20 x 20 500 x 500 2.48 .230 Example: Exhaust Only Hood with three 20 x 16 Filters I I I I Measured velocities in fpm for one 20 x 16 Filter (4663. m/h) (4572 m m) Average Velocity = Sum of Velocity Readings 256 (458 m,h) Number of Readings 248 240 255 + 250 + 256 + 248 + 240 (4535.42 4 m/ (4389.12 I I m/h) (Imperial) = 5 = 249.8 fpm (Metric) = 4663 + 4572 + 465 + 4535 + 4389 = 4568 m /hr For a nominal filter size of 20 x 16, the conversion factor is 1.90 Imperial (.177 Metric) Volume for one filter = Conversion Factor x Average Velocity = 1.90 x 249.8 fpm = 474.6 cfm = .177 x 4568 m /hr = 809 m /hr Total hood volume = (Filter 1 Volume) + (Filter 2 Volume) + (Filter 3 Volume) = 474.6 + 455.4 + 470.1 = 1400.1 cfm = 809 + 880 + 799 = 2488 m /hr Canopy Hoods 19 B. Supply (If Applicable): Example for Perforated Face Supply 1. Hood set up If the make -up air unit has a temperature control, it should be used to keep the supply air at the desired room discharge air temperature. 2. Measure Velocities Divide the perforated face panel into a grid of equal areas, each approximately 4 in. (100 mm) square. Measure the velocity at the center of each grid area A digital 2.75 in. (70 mm) rotating vane anemometer or equivalent is suggested. The center of the anemometer should be held tight to the face of the panel, and parallel to the filter. Both squareness and distance are important for accuracy. Calculate the average velocity of the panel. 3. Measure the length, height, and width of the perforated face panel. 4. Calculate the perforated face panel volume in CFM by using the following formula: Volume = Avg. Velocity * Length (in.) * Height (in.) * 0.005 Volume = Avg. Velocity * Length (m) * Height (m) * 0.72 5. Calculate the system's volume by repeating the process for the remaining panels and adding the individual panel volumes together. Filter Reading (.o• ; u "' Filter Readings ( 260 250 255 260 250 255 265 4755 4572 4663 4755 4572 4663 4846 270 275 270 280 265 265 270 4938 5029 4938 5121 4846 4846 4938 290 285 280 280 275 290 295 5304 5212 5121 5121 5029 5304 5395 285 275 280 260 270 265 260 5212 5029 5121 4755 4938 4846 4755 Example: Face Supply Hood with three 28 in. (.711 m) Perforated Panels Measured velocities in FPM for one perforated panel Average Velocity = Sum of Velocity Readings Number of Readings (Imperial) = 260 + 250 + 28 + 265 + 260 = 270.7 fpm (Metric) = 4755 + 4572 + 28 + 4846 + 4755 = 4951 m /hr Measure Length and Height = 28 in. (.711 m) long perforated panels x 16 in. (.406 m) high Conversion Average Volume for one panel = Factor x Velocity x Length x Height = 0.005 x 270.7 fpm x 28 x 16 = 606.4 cfm = 0.72 x 4951 m /hr x .711 x .406 = 1029 m /hr Total system volume = (Panel 1 Volume) + (Panel 2 Volume) + (Panel 3 Volume) = 606.4 + 614.3 + 593.8 = 1814.5 cfm 1029 + 1044 + 1009 = 3082 m /hr 20 Canopy Hoods Testing Hood Air Volume Baffle Filters Style Hoods with the Shortridge Meter A. Exhaust With all the filters in place, determine the total hood exhaust volume with a Shortridge meter as follows: place standoff spacers agsral 1. All cooking equipment should be on. If the hood has ' " "�`" ° internal short circuit make -up air, it should be turned off. , McYnah ;'17, 2. Measuring Velocities • Set up the Shortridge meter. �t �,�7 • For 20 in. (500 mm) wide filters, position the grid as 7, 18 r aaa shown in Fig. 32 and 33. Average two measurements. alik S f ®eve K „, Mvol bracket ' • For 16 in. (400 mm) wide filters position the grid as "° Extension roes � shown in Fig. 34. /''. _ • Take velocity readings for each filter. f / 4 3. *Calculate each filter's volumetric flow rate by summing ' lil! the flow rate of each individual filter in the hood. lift moray reed,* 4. *Calculate the total hood's volumetric flow rate by summing the flow rate of each individual filter in the hood. Pushbutton nnaM and pXq *Note: For best accuracy multiply the velocity of each filter by its conversion factor and sum the flow rates. Averaging the velocity Fig. 31 measured for all filters may cause error. Nominal Filter Size (H x L) Imperial Metric Inches Millimeters Conversion Factor Conversion Factor 16 x 16 400 x 400 1.66 .154 16 x 20 400 x 500 2.10 .195 1+-. . lain. 20 x 16 500 x 400 1.96 .182 2.�e in 20 x 20 500 x 500 2.40 .223 s � I 10 � in. Example: Measured velocities for 20 x 20 filter = 185 and 189 fpm j Average Velocity = Sum of Velocity Readings ' ' , Number of Readings Fig. 32 -. .- ; , (Imperial) = 185 2 189 = 187.0 fpm 6l 3383 + 3456 ' I . Ill (Metric) = 2 = 3420 m /hr in. Conversion Average Flow rate for one filter = x I� Factor Velocity .i I I ' L! I = 2.40 x 187.0 fpm = 448.8 cfm Fig. 33 ; L! . = .223 x 3420 m /hr = 763 m /hr 2 ,5 in in:-- (Filter 1 (Filter X Total hood flow rate = + ... + 10 in. Flow Rate) Flow Rate) �I 1 = 448.8 + 457.8 + 437.5 + 444.8 = 1788.9 cfm i = 763 + 778 + 743 + 756 = 3040 m3 /hr I g Fig.34 L Ak Canopy Hoods Ea s High Velocity Cartridge Filters A. Exhaust With all the filters in place, determine the total hood exhaust 1/4 Width — 1/2 width volume with a rotating vane anemometer as follows: — 1/4 width 1. All cooking equipment should be on. If the hood has internal short circuit make -up air, it should be turned off. - --13 ( - 2. Measuring Velocities '�Y • Velocity measurement should be taken at three locations per filter. Fig. 35 These must be over the inlet opening as shown in Fig. 35. 2 in. • Measure the velocity of each location. A digital 2.75 in. (70 mm) rotating vane anemometer or its equivalent is suggested. The center Rotation Vane of the anemometer should be held 2 in. (50 mm) from the face of Anemometer the filters as in Fig. 31. It is helpful to make brackets to keep the anemometer at the 2 in. (50 mm) distance and parallel to the filter. Both squareness and distance are important for accuracy. 3. Calculate the average slot velocity. 4. Calculate the CFM per linear foot by dividing the average velocity by a conversion factor listed in the following table. 5. Calculate the hood's exhaust volume by multiplying the CFM per linear Fig. 36 foot by the length of hood. Cartridge Filter Size Imperial Metric Conversion Factor Conversion Factor 16 in. (400 mm) high with 4 in. (100 mm) high inlet 1.63 1/ft 5.35 1/m 20 in. (500 mm) high with 4 in. (100 mm) high inlet 2.15 1/ft 7.05 1/m 16 in. (400 mm) high with 7 in. (120 mm) high inlet 1.24 1/ft 4.07 1/m 20 in. (500 mm) high with 7 in. (120 mm) high inlet 1.58 1/ft 5.18 1/m Example: Measure the slot velocities in fpm for a 9 ft. (2.74 m) hood with four 20 x 20 in. (500 x 500 mm) filters with standard opening, three readings per filter. Sum of Velocity Readings Filter Readings (fpm) Average slot velocity = 470 440 425 Number of Readings 5 330 482 430 453 (Imperial) = 12 = 444.2 fpm 455 431 441 399 439 465 97474 r Readings (mtht (Metric) = 12 = 8123 m /hr 8595 8047 7772 CFM per linear foot = Average Slot Velocity 8815 7864 8284 p Conversion Factor 8321 7882 8065 444.2 fpm 7297 8028 8504 2.15 = 206.6 cfm /linear foot 8123 m /hr = 1152 m /hr 7.05 Hood exhaust volume = CFM /linear foot (m /hr / m) x Hood Length 206.6 x 9 ft. = 1859.4 cfm 1152 x 2.74 m = 3156 m /hr Canopy Hoods 4" ' High Velocity Cartridge Filters A. Exhaust With all the filters in place, determine the total hood exhaust volume with a Shortridge meter as follows: lace or outlet grill 1. All cooking equipment should be on. If the hood has or inlet Edge of colletentel internal short circuit make -up air, it should be turned off. 1 McVT margin ' Alenten 14YC :� -, -‘ , 2 - me 2. Measuring Velocities (----- • Set up the Shortridge meter. Leave all holes of _ ' ��► , , .,.. Velgrid open. Do NOT tape over holes that are not� -�, over openings. The conversion factor takes this into 3.. ��� �,.,,:::,,.,a account. a o� le.ck stree Ezbrnina • • Position the grid over each filter as shown. � �,!� , • Take velocity readings for each filter. i ,%�� 3. *Calculate each filter's volumetric flow rate by summing r External reed lack the flow rate of each individual filter in the hood. 4. *Calculate the total hood's volumetric flow rate by _ Pg ema summing the flow rate of each individual filter in the Mange bracket hood. .krob a< Fig. 37 *Note: For best accuracy multiply the velocity of each filter by its conversion factor and sum the flow rates. Averaging the velocity measured for all filters may cause error. Nominal Filter Size (H x L) Imperial Metric Inches Millimeters Conversion Factor Conversion Factor 16 x 16 400 x 400 1.22 ft .113 m 16 x 20 400 x 500 1.67 ft .155 m 20 x 16 500 x 400 1.21 ft .112 m 20 x 20 500 x 500 1.50 ft .139 m Example: Measured velocities for 20 x 20 filter = 282 fpm (5157 m /hr) 1/2 width Conversion Average 1/2 height Flow rate for one filter = Factor x Velocity (Imperial) = 1.50 x 282 fpm = 423.0 cfm I V (Metric) = .139 x 5157 m /hr = 717 m /hr / f Total hood flow rate = (Filter 1 Flow Rate) + ... + (Filter X Flow Rate) Fig. 38 = 423.0 + 421.8 + 420.7 + 418.2 = 1683.7 cfm = 717 +717 +715 +711 = 2860 m "• Canopy Hoods ES ) Grease- X- TractorTm High Efficiency Filters or Grease Grabber", Multi- Filtration System A. Exhaust With all the filters in place, determine the total hood exhaust 1/2 Width volume with a rotating vane anemometer as follows: 1/4 Width -.1 Width 1. All cooking equipment should be off. If the hood has internal �;;;;g1� e„ itigr iai 1 /2Hight short circuit make -up air, it should be turned off. ►.:'/.1 / Itit , � /.V.1w1 2. Measuring Velocities • Measurement should be taken at six locations per filter. They must be over the inlet opening as shown in Fig. 39. ♦v ���ir���'er� • Measure the velocity of each location. A digital 2.75 in. t� "�'� i�l Fig. 39 (70 mm) rotating vane anemometer or its equivalent is suggested. The center of the anemometer should be held 2 in. (50 mm) from the face of the filters as in Fig. 40. It is helpful to make brackets to keep the anemometer at the 2 in. (50 mm) distance and parallel to the filter. Both squareness and distance are important for accuracy. 3. Calculate the average velocity for the filter. -e "I 2 gin. 4. Determine the filter's conversion factor from the table. 5. Calculate each filters volume in CFM by multiplying the Rotating vane Y average 9 Anemometer velocity by the conversion factor. Nominal Filter Size (H x L) Imperial Metric Inches Millimeters Conversion Factor Conversion Factor 16 x 16 400 x 400 1.31 ft .122 m 16 x 20 400 x 500 1.65 ft .153 m Fig. 40 20 x 16 500 x 400 1.23 ft .114 m 20 x 20 500 x 500 1.65 ft .153 m Example: (Imperial) Example: (Metric) Hood Length = 7 feet 0 inches with four 20 x 20 filters. Hood Length = 2.13 meters, with four 500 x 500 mm filters. Measure the velocities in fpm for each 20 x 20 filter Measure the velocities in m /hr for each 500 x 500 mm filter (six readings per filter) (six readings per filter) 225 201 187 4114.80 3675.88 3419.86 Filter 1 Filter 1 210 238 197 3840.48 4352.54 3602.74 228 222 226 4169.66 4059.94 4133.08 Filter 2 Filter 2 237 240 220 4334.26 4389.21 4023.36 Filter 3 230 245 240 Filter 3 4420.12 4480.56 4389.12 250 223 219 4572.00 4078.22 4005.07 225 265 219 4114.80 4846.52 4005.07 Filter 4 Filter 4 245 221 200 4480.56 4041.65 3657.60 Sum of Velocity Readings Sum of Velocity Readings Average slot velocity for Filter 1 = Average slot velocity for Filter 1 = Number of Readings Number of Readings 12s 230 8 209.7 fpm = 6 06 = = = 3834 m /hr (repeat for each filter) (repeat for each filter) For a nominal filter size of 20 x 20, the conversion factor is 1.65 For a nominal filter size of 500 x 500, the conversion factor is .153 Volume for Filter 1 = Conversion Factor x Average Velocity Volume for Filter 1 = Conversion Factor x Average Velocity = 1.65 ft x 209.7 ft./min. = .153 m x 3834 m /hr = 346.0 cfm (repeat for each filter) = 586.7 m /hr (repeat for each filter) Total hood volume Total hood volume Filter 1 Filter 2 Filter 3 Filter 4 Filter 1 Filter 2 Filter 3 Filter 4 Volume + Volume + Volume + Volume - Volume + Volume + Volume + Volume = 346.0 + 377.6 + 386.9 + 378.1 = 1488.6 cfm = 587 + 642 + 657 + 642 = 2528 m /hr Canopy Hoods Grease- X- TractorTM High Efficiency Filters or Grease Grabber"' Multi - Filtration System A. Exhaust With all the filters in place, determine the total hood exhaust volume with a Shortridge meter as follows: Mane standee W0003 :psrat toe dced .a inlet grill let 1. All cooking equipment should be on. If the hood has a� cad arair - Edge el out=lat internal short circuit make -up air, it should be turned off. Maintain , f_' r - 1 r'r mer9in 1 -. /2' maw 2. Measuring Velocities I - . • Set up the Shortridge meter. Leave all holes of ...•`me Velgrid open. Do NOT tape over holes that are not ,. . 4 over openings. The conversion factor takes this into ! !��' - -- Robing e WO account. awNel bmd+et : , �-� " PressorPressor. MI per C. TJbkq CIXq..Ion _. NaCM • For 20 in. (500 mm) high filters, position the grid iM1D1 rode — as shown in Fig. 42 and 43. Average the two / �� t �t► measurements. 1 / ' . • For 16 in. (400 mm) high filters position the grid as � shown in Fig. 44. E • For 20 in. (500 mm) wide filters, position the grid over • 1 the left and right side of the filter. Average the two putltltittanhandea "° liar le IeGtel measurements. '— Capin* Mob .aex Fig. 41 • Take velocity readings for each filter. 3. *Calculate each filter's volumetric flow rate by summing the flow rate of each individual filter in the hood. 4. *Calculate the total hood's volumetric flow rate by summing the flow rate of each individual filter in the hood. *Note: For best accuracy multiply the velocity of each filter by its conversion factor and sum the flow rates. Averaging the velocity measured for all filters may cause error. Nominal Filter Size (H x L) Imperial Metric Inches Millimeters Conversion Factor Conversion Factor Fig. 42 -- 14.251n. 2.75 In -+y 16 x 16 400 x 400 1.53 ft .142 m2 INIM��II�� +,� +�vpy� 275In 16 x 20 400 x 500 2.00 ft .185 m 20 x 16 500 x 400 2.25 ft2 .209 m 20 x 20 500 x 500 3.00 ft .279 m2 ry[3, Example: WIFI IMI p IFil 0 Measured velocities for 20 x 20 in. (500 x 500 mm) filter. Fig. 3 Average slot velocity = Sum of Velocity Readings g I►� Elifi I►:l * , Number of Readings (Imperial) = 198 2 205 = 201.5 fpm k - 3021 +3749 2sin. ii►�tili'_Q.IEIIJ)IJ1 (Metric) - 2 = 3385 m/hr -1 ".i.. 3.25 .::.J F .- .,. ,4 Flow rate for one filter = Conversion Factor x Average Velocity = 3.0 x 201.5 fpm = 604.5 cfm 14.25In Fig. 44 2,75 In —.1 _ .279 x 3385 m /hr = 944 m /hr Filter 1 Filter X 10: /i1 @l illIG t Total hood flow rate = Flow Rate + •" + Flow Rate - -` = 604.5 + 600.3 + 592.4 + 613.3 = 2410.5 cfm 944 + 1020 1006 + 1042 = 4012 m3 /hr 6 \ ! � I \■ Ak Canopy Hoods lij Testing Hood Air Volume Short Circuit Hoods A. Supply Fig. 45 All cooking equipment should be off. The hood t exhaust should also be off. 1. Measuring Velocities • Velocity measurements should be made with a digital 2.75 in. (70 mm) rotating vane anemometer or its equivalent. 1 --f • One velocity measurement should be taken for every 8 in. (200 mm) of short circuit opening length, starting tight against one edge of the opening, and finishing tight against the other edge. The anemometer should be laced at the bottom edge of the p 9 opening, flush with the bottom lip as shown in Fig. 45. Both squareness and placement are important accuracy. for accurac p Y 2. Calculate the average slot velocity. 3. Calculate the CFM per linear foot by dividing the average velocity by a conversion factor of 5.52 er m. er ft. or 1.68 p per Calculate the hoods exhaust volume by multiplying the CFM per linear foot by the total hood length. Example: 4 ft. (1.22 m) short circuit hood (36 in. (.914 m) short circuit opening): Number of readings = 36 in. / 8 in. => 6 readings (.914 m / .2 m => 6 readings) Average slot velocity = Sum of Velocity Readings Number of Readings 786 + 900 + 1126 + 1048 + 1111 + 1115 6086 (Imperial) = 6 = 6 = 1014.3 fpm (Metric) = 1335 + 1529 + 1913 + + 1888 + 1894 _ 10339 6 = 1 723 m /hr CFM per linear foot - Average Slot Velocity Conversion Factor 1014.3 fpm = 183.8 cfm /linear foot 5.52 1723 m /hr = 1026 m /hr 1.68 Hood supply volume = CFM /linear foot (or m /hr) x Total Hood Length 183.8 x 4 ft. = 735.2 cfm 1026 x 1.22 m = 1252 m /hr 26 Canopy Hoods �y 1' • Amerex Wiring Plan View POWER SOURCE MANUAL RESET RELAY 0 0 PRM ELECTRIC GAS VALVE iiimI I•I MICROSWITCH I•I - INSTALLER PROVIDED JUNCTION BOXES BASIC WIRING DIAGRAM POWER SOURCE MANUAL RESET RELAY RED (COMMON) • U YELLOW (N.0) fI • • momm ili BLACK (N.C.) 0 (-4 � I • •Ill• GAS VALVE NOTE: DO NOT USE YELLOW WIRE ON MICROSWITCH IN NORMAL MICROSWITCH INSTALLATION. THE YELLOW WIRE IS TO BE USED ONLY FOR EXTINGUISHER ALARM, LIGHTS, CIRCUITS, ETC. BASIC WIRING DIAGRAM MANUAL RESET RELAY RED (COMMON) L1 0 120V/60HZ L2 Q -- q— —, ® I f K1 /, I ® -- —Kt — Ka ° — PUSHBUTTON SWITCH N YELLOW (N ` b — \\ ""---- 0 -- — I BLACK (N.C.) -- J MICROSWITCH OO CURRENT DRAW MAX: 8A RESISTIVE GAS VALVE NOTES: 8A INDUCTIVE SEE NOTE 3 1. - - -- DENOTES FIELD INSTALLATION 120VAC 2. - - -- DENOTES FACTORY INSTALLATION 3. GAS VALVE: UL LISTED ELECTRICALLY - OPERATED SAFETY VALVE FOR NATURAL OR LP GAS AS NEEDED OF APPROPRIATE PRESSURE AND TEMPERATURE RATING, 110V /60HZ OR AMEREX GAS VALVES, PN 12870, 12871, 12872, 12873, 12874, 12875 and 12876. 4. K1a and K1 b ARE N.O. WHEN K1 IS DE- ENERGIZED. Fig. 46 A Canopy Hoods Ea Ansul Wiring Plan View 2 Snap- Action Switches provided by Accurex Option A may be wired as shown. Relay Part No. 14702 Four typical examples shown * K1 a and K1 b are N.O. when K1 is de- energized Lt Manual Reset Relay Equipment I O - Part No. ; Part 14702 , Power to cooking I 110V /60HZ z _ r' _ a No. _ equipment Black + 1 l NO �) Shunt Trip Breaker Red L 0 - , l 4( ! K1* 1 Brown `) :.°0:: Kta Push Snap - Action Switch • 120 VAC In ut Part No. 423878 5 ' �i # N P I. 1 �K b += utton C+3 I 0 - - -' Switch V NC See N o te 3 � ) Electric gas valve - If reset relay is o r " used, see option A or B at right. 0 -__ -' Mechanical gas shut off valve does not 1 require electrical connection. Alarms 1 NO — NO • Voltage Free Ansul Snap - Action Switch Input Contacts for O B (Switch contacts shown with Ansul 0 Building Alarm(s) Relay Part No. 426151 Automan in the cocked position) NC I r ., Black Snap -Action Switch NC t I t x Red Part No. 423878 Reset Power F _■._” _ Indicator GND ,. Brown Power to Fan(s) 1 B Screw& — L2 Neutral L1 Hot Waterwash Fan Relay Coil T ° ..„4 110 VAC /60HZ Starter � — 6v 3 - -. 5 L--03 8 ...• • — NO -0 4 I 4 -' 2 7 I • . d 5 Terminal strip in 1 t_ • • 1 Waterwash Control Panel I Manual Reset Relay 1 0 L Fart No. 426151) � T NC Electrical Rating' -06 1/3 HP, 10 AMP, 120 VAC Gas Valve - 1/2 HP, 10 AMP, 240 VAC See Note 3 13 AMP, 28 VDC Fans Note: — NO l 1. — Denotes field installation. •NIP:*• 2. Denotes factory installation. • 120 VAC ' Power to 3. Gas Valves: "UL Listed electrically operated safety valve for natural or LP gas S Input N fan ( s) as needed of appropriate pressure and temperature rating, 110V/60HZ" or Ansul gas valves. NC Fan Starter I 4. Do not use black wire on snap - action switch in normal installation. Black C\ 1 wire may only be used for extraneous alarm, Tight circuits, etc. Manual Switch If prohibited by local codes, do not shut down exhaust fans with this method of wiring. Fig. 47 Mil Canopy Hoods ■ i . Overall Wiring Plan View 2 0 Z ¢ U 0 Q Z co F- Q ¢ ° <W W� F-X1 F V 2 � ¢ NOC ¢ 0 z W z p'0w �py h U -I I= W Z 03 Z W° Z ¢ tC.)05 ¢a¢O - p Q ~ 0 0 a 0 f- i 4C z ¢ M V y Z Z O Z O Q 2 Q W Y � U c o -- [o O >¢ O p 0 U 5 Q p U V U �LLm¢ w0 Ow Z 0 J LL Z J O i- Q 2wdOQwz z cc pw X Q O 0 0 z O z J o Za J° -,�LL0 b \ X 0 0 Z S er \ X 0 w 001 m LL 001 LL O 001 y 001 < ° _ 001 6 S N Z = _ > / ¢ cc LL H m Z ¢ 0 = w 0 111 CC = CCI Y ' O W° j \ S Ca ~ ZCCS �_ IX 0 0 3 001 a Lu cc u. o m 0 001 LL 111 y m 111 Z 111 = ~ z o 0 E 2c"�ZSS> �' FX J — at a W m ~p0 WmO 2 = 1-= y S w ? i Z S Y aF¢ C3 0wW -pu- Q z¢w az 2 z a =o a LL 3 w 0 z ° m 0 ; WW U 1:131N39 101:11N00 0 Z N - I:IIV df1 01 - a a m H3MOd AlddflS Fig. 48 ��a► Canopy Hoods 29 A 4 Wiring for Hood Switch Panels The diagrams below show a typical hood switch panel remote mounted. For hood mounted switches refer to the wiring connection decal on the cover of the junction box on the hood top. The diagram below shows how to wire the exhaust and supply fans with a control panel to a fire suppression contact (FSC1). When wired properly, the suppy fan will be turned off if the fire system is activated and allow the exhaust fan to continue to operate. The fire suppression contact (FSC1) is provided as part of the fire suppression system and is normally mounted in the fire system control box. COMBINED EXHAUST & SUPPLY SWITCHING EXHAUST FAN CONTACT OPTIONAL SUP FAN r -eO +o r - I JUNCTION BOX OLT ' FSC1 — 1 I ON TOP OF HOOD 115VOLT i J OL _ FOR FIELD CONTROL I i ' EXH • (SUP ' 1 ' SUP ' CONNECTION OF CONTROL I FAN FAN 1 HTR ' I SUPPLY FAN CONTACT 120 VOLT VOLTAGE ' STR ' ♦STR 1 � CTRL -I ' I I • 1 S SUPPLY POWER � 1 1 I I I I --- - -- 1 - - - t - 1 1 u � � 1 I I I � I I 1 1 1 I 1 1 I I 1 ; b b O 0 : HOOD SWITCH L - J. _ - J PANEL DETAIL HOOD LIGHTS LIGHT EXHAUST & SUPPLY HEATER SWITCH SWITCH SWITCH SEPARATE EXHAUST & SUPPLY SWITCHING EXHAUST FAN CONTACT r - r - r - SUPPLY FAN CONTACT 1 OL ' OL I JUNCTION BOX CONTROL i ' 0 T , b T -1- -I ON TOP OF HOOD VOLTAGE 1 EXH ' I i SUP ' I SUP FOR FIELD N: Hi i I FAN ; I I FAN ; 1 HTR ; I 1 1♦ STR , I♦ STR , i L CTRL_ CONNECTION OF -- 1 ' ` 1 1 1 I I 120 VOLT L - J - _o_ - - I - _o_ _ _I _ _ i SUPPLY POWER -1- 1 - - I I 1 I I I 1 I I 1 I ' • • • _ I LIGHT EXHAUST SUPPLY HEATER HOOD SWITCH HOOD PANEL DETAIL SWITCH SWITCH SWITCH SWITCH LIGHTS Fig. 49 30 Canopy Hoods A ) 4 Circuit Diagrams Single Pole Double Pole OFF OFF 0 2 OFF , OFF ON ON a� n ON _____ 0 ____. OFF OFF in ON __ ON ON (NC) ON (NC) Q ON (NC) _ _ ON (NC) O NN O) a2 _ � `" O NNO NN ( 0) ON NC .0 ON (NO) NN O) ( ) 0 ON NN 0) ON (NC) _ 0 O) ON (NO) NN O) ON N -- 3 OFF -co ON T ON a c —o— OFF ON =a� 00 0 � o OFF o ON Series Circuit Parallel Circuit 0 U N C 0 _ 11 11 11 0 c a) Off if both are not activated I I To Off if either are not activated On if both are activated Off if both are not activated z° On if either is activated On if both are activated f.) .2 C O 0 0 m to - O On if both are not activated 0 Off if either are not activated m Off if both are activated On if either is activated `o Off if either not activated z Off if both are activated Fig. 50 • Canopy Hoods Ea Maintenance Daily Maintenance 1. Wipe grease from exposed metal surfaces on the hood interior using a clean, dry cloth. 2. Visually inspect the filters or cartridges for grease accumulation. 3. Remove grease cup, empty contents, and replace cup. Weekly Maintenance 1. Remove the grease filters or cartridges and wash in dishwasher or pot sink. Note: Filters installed over heavy grease producing equipment may require more frequent cleaning. See filter cleaning schedule. 2. Before replacing filters, clean the interior plenum surfaces of any residual grease accumulations. Periodic Maintenance 1. Painted hood exterior surfaces should be cleaned with a mild detergent solution. 2. Stainless steel hood exterior surfaces should be cleaned with a mild detergent and then polished with a good grade stainless steel polish to preserve the original luster. Note: Never use abrasive cleaners or chemicals on hood surfaces. Never use chlorine based cleaners or iron wool pads to clean the hood. They may scratch or mar the material. Always rub with the grain of the stainless. 3. To maintain optimum performance of your hood and fan, duct cleaning should be performed as often as the application and code requires. 4. Re -caulk the hoods with an NSF Approved silicone caulk, (GE SCSI 009 or its equivalent) as needed. Condensate H �tt ea fle Installation 1. Grasp the baffle with drain holes facing down and lift into the hood. For short hoods CORRECT with only one baffle it may be necessary to turn the baffle slightly diagonal to fit it past the drain channel. UPPER HANGER 2. After the baffle clears the drain channel of CONDENSATE GUTTER the hood, turn the baffle so it is lined up with the upper hanger in the hood. Fig. 51 3. Hook the upper channel of the baffle over INCORRECT the upper hanger of the hood and set the lower edge of the baffle into the condensate gutter. Repeat until all baffles are installed in the hood. UPPER HANGER pr 4. Center the baffle from side to side in the CONDENSATE hood. GUTTER Fig. 52 ® Canopy Hoods Grease GrabberTM Filter Installation NOTE: Never install the Second Stage filter in the front filter channel. The Second Stage filter must be installed behind a UL Classified Grease- X- TractorTM primary filter Model HE or XX. 1. Slide the top edge of the Second Stage filter into the top rear filter channel; Fig. 53. 2. Lifting the lower edge of the filter past the grease trough, continue to push the top of the filter into the channel. 3. When the filter is even with the bottom rear filter channel, set the filter into the channel; Fig. 54. 4. Slide the filter to one end of the hood and repeat until all the filters are installed. Make sure the filters are placed tightly together with no visible gaps. 5. Latch filters together by connecting hooks to handle on next filter; Fig. 55. 6. Install the Grease- X- TractorTM primary filters in the same manner using the front filter channel. 4 Orvi 7 7 Fig. 53 I Fig. 54 f Fig. 55 ' Canopy Hoods Is Grease Grabberm Filter Cleaning Step 1 Remove the front XX filters: (1A) Remove middle filters first, (1 B) slide ends toward middle and remove. - rill', ' _ Ilk 4 1 " . s !.: a 1B 1C Step 2 Release the hooks that hold the filters together. Slide the top hook upward and the bottom hook downward until the hook releases. Do this to all filters. a° ,. A i £ '' , a Slue hooks I €._ " - a` ' 2A 2C Step 3 Remove the XG filters, starting in the middle of the hood: (3A) Grab the handles on either side and lift the filter up, (3B) Pull the bottom of the filter toward yourself, (3C) Lower the filter out of the hood. Repeat this process for each filter. The filters that are on the ends will have to be slid toward the middle and then lifted out. 44 7 1 Pull fik down Slide _ filter up Pull bottom of 1 '"'�` s filter towards yourself '^, , r - 3A 3B 3C Step 4 Frequent Maintenance: Note: Required washing f req uen cy is dependent on type of cooking and quantity of food cooked. - Remove fi fro hood and place each filter in a whirlpool sink or dishwasher. - If using a whirlpool sink, cycle for 10 minutes. Use standard dishwash soap. (4A) - If using a dishwasher, cycle it three times to ensure all grease is removed. (4B) - If using standard sink, cover with hot water and degreaser and soak for two hours. Rinse after soaking. Note: For hoods with large quantities of filters, it is acceptable to wash 3 to 4 filters each day, cycling all of the filters in three days. Note: The beads will discolor. Standard cooking will turn the beads yellow in color. Open flame cooking will cause the beads to blacken. Neither affects the performance of the filters. Periodic Inspection: - Each filter may be soaked in hot soapy water for two hours once a month prior to washing if grease build -up is found. - Inspect the filters by holding it up to a light. Light shining through more than six holes in a group indicates filter damage. - For filter replacement, call 1- 800 - 337 -7400 _ 4 £' ` 1 1 ., 1 666, Ail ''''''' -:".::-‘. 4A f 4B Step 5 Replace XG filters in hood. Do Step 3 in reverse order. (3C, then 3B, then 3A) Step 6 Latch filters together by connecting the hooks to the handle on the next filter. Slide hook on from the top and bottom of the handle. Do not try to snap the hooks into place. Do Step 2 in reverse. Step 7 Replace the front XX filters. Do Step 1 in reverse. Be sure to install filters in the ends of the hood first, then install the filters in the middle of the hood (1 B, then 1A) Caution: To prevent damage to filter media, do not wash second stage filters in detergents that contain hydroxides such as sodium hydroxide or potassium hydroxide. e Canopy Hoods w Filter Washing Frequency Guide NOTE: Standard cooking will turn the beads yellow in color. Open flame cooking will cause the beads to blacken. Neither affects the performance of the beads. Caution: To prevent damage to filter media, do not wash second stage filters in detergents that contain hydroxides such as sodium hydroxide or potassium hydroxide. Washing Equipment Cooking Frequency Time Baffle Filter or Preference Chemical or Grease -X- Tractor TM Type Temp Equipment Required Cycles Wash Frequency Griddle Every 3 days 2 Cycles Every 3 days 2 Cycles 1 Commercial 180° F Fryer Dish Weekly 2 Cycles Tw; C a c s eek Grade Dish Washer y Best Washer Min Charbroiler Detergent Daily 2 Cycles Daily 2 Cycles Wok Daily 2 Cycles Daily 2 Cycles Griddle Every 3 days 3 Cycles Every 3 days 2 Cycles Low Temp. Twice a week Dish Washer Fryer Dish Weekly 3 Cycles 2 Cycles 2 (Chemical 140° F Washer Daily Sanitizer) Charbroiler Detergent Daily 4 Cycles 2 Cycles Wok Daily 4 Cycles Daily 2 Cycles Griddle Every 3 days 10 Minutes Every 3 days 5 minutes Power Twice a week Wash Sink 180° F Fryer Pot & Pan Weekly 10 Minutes 5 minutes 3 (Whirlpool) Min Detergent Daily with Heater Charbroiler Daily 15 Minutes 5 minutes Wok Daily 15 Minutes Daily 5 minutes Griddle Every 3 days 15 Minutes Daily 5 minutes Power Twice a week Fryer Weekly 15 Minutes 4 Wash Sink 140° F Pot & Pan 5 minutes (Whirlpool) Charbroiler Detergent Daily 25 Minutes Daily no Heater 10 minutes Wok Daily 25 Minutes Daily 10 minutes Daily Griddle Every 2 days 1 Hour Soak 10 min., then scrub with Pot Sink scour pad and bottle brush with Heater Pot & Pan Dail Fryer Detergent Every 2 days 1 Hour Soak 5 min., then scrub with 5 (rinse with 180° F and /or scour pad and bottle brush sprayer after Charbroiler Degreaser Daily 2 Hours Daily soaking) Soak 10 min., then scrub with Wok Daily 2 Hours scour pad and bottle brush 2 Hours Griddle Daily Change hot water Pot Sink every 30 minutes no Heater Commercial 2 Hours Daily 6 140° F Fryer Grade Every 2 days Change hot water then scrub Soak 10 min utes Worst (rinse with ° Kitchen every 30 minutes with scour pad & bottle brush sprayer after Degreaser soaking) Charbroiler Not Recommended Wok Not Recommended 4.- Canopy Hoods Troubleshooting Problem: Exhaust fan is not operating or is not operating at design levels. Is the fan receiving power? Replace fuses, reset circuit breakers, check disconnect. Is the belt loose or broken? Replace or tighten belt. Is the fan rotating in correct direction? Have the electrician correctly wire the fan. Is the make -up air operating? Problems with make -up air may interfere with the exhaust fan - check the manufacturers installation manual. Does the airflow need to be increased? Adjust or replace pulleys to increase fan RPM, install a larger motor. Clean the fan wheel /blade, replace fan wheel if damaged, check for Does the fan vibrate? loose bolts, check for broken or damaged components, check for rags and other foreign objects. Problem: Hood is full of smoke. There is smoke coming out of the edges of the hood. Is the fan operating at design levels? See exhaust fan troubleshooting section. Refer to test and balance report, design specifications and fan curves; have an electrician check the motor amperage; try removing Is the fan correctly sized? the filter temporarily to see if capture improves. (Make sure to replace filter to prevent risk of fire!); switch to different filters with lower static pressure. Are the filters in good condition? Clean filters, replace damaged filters, properly position filters. Is there sufficient make -up air? (Kitchen should be in a slight negative Check make -up air unit, increase make -up air, make -up air should be but not excessive. Check to see if there evenly distributed throughout the kitchen. is a strong draft through an open door). Does the current cooking equipment Adjust or replace fan to match the cooking equipment load. match the original design? Are there multiple hoods on one fan? One hood may be over exhausting and the other hood not drawing enough. Restrict second hood to help problem hood. Are there closed dampers in the duct? Open dampers. Is the ductwork complex or to small? Change to a higher static fan, modify the ductwork. Is the ductwork obstructed? Clear obstruction. Is this a short circuit hood? Turn off or reduce the amount of air supplied to short circuit. Problem: Smoke blows away before reaching the bottom of the hood. Are there cooling fans directed at the Turn off or redirect fans. hood or cooking equipment? Are there ceiling diffusers directing air at Move diffusers to more neutral area or replace with a diffuser that the hood? directs air away from the hood. Are there open windows or doors? Close windows and doors. Find source of the draft and eliminate, add side skirts to hood (test with cardboard - use stainless for permanent side skirts); increase Are there cross drafts or other drafts in the amount of overhang on the spillage side; add a 6 in. Hp around the kitchen? the base of the hood (test with cardboard - use stainless for permanent side skirts); make -up air should be spread out evenly through the kitchen. Is the hood near a main walkway? Add side skirts to hood (test with cardboard first); increase the amount of overhang on spillage side. 36 Canopy Hoods !NW Troubleshooting Problem: Smoke blows away before reaching the bottom of the hood. Are there pass -thru windows near Adjust amount and locations of make -up air to eliminate drafts the hood? through the pass -thru windows. Is this an air curtain hood? Turn off or reduce the amount of make -up air. Is the make -up air part of the hood Try turning off or reducing the amount of make -up air; block off or an attached plenum? portions of the supply to direct air away from the problem area (test with cardboard). Problem: Pilot lights are being blown out or cooking equipment is being cooled by make -up air. Try turning off or reducing the amount of make -up air; block off Are there drafts from make -up air? portions of the supply to direct air away from the problem area (test with cardboard first); remove any obstructions in front of supply that directs air toward cooking equipment. Problem: Cold air can be felt by the cook at the hood. Is this a short circuit hood? Turn off or reduce the amount of air supplied to short circuit. Is this an air curtain hood? Turn off or reduce the amount of air supplied to the air curtain; heat the supply air. Is the make -up air part of the hood Try turning off or reducing the amount of make -up air; heat the or an attached plenum? supply air. Problem: The kitchen gets hot. Is the hood capturing? Hood is not drawing enough air, see sections above on fan performance and hood capture. Is this an air curtain hood? Turn off or reduce the amount of air supplied to the air curtain. Is the make -up air part of the hood Try turning off or reducing the amount of make -up air; cool the or an attached plenum? supply air. Problem: Cooking odors in the dining area. Is the hood capturing? Hood is not drawing enough air, see sections above on fan performance and hood capture. Is there a draft through doors between Decrease make -up air in the kitchen; increase exhaust air through the kitchen and dining area? hood. Problem: Grease is running off the hood. Is there grease on top of the hood? Exhaust duct is not correctly welded. Is the caulk missing or damaged? Clean problem area and re- caulk. Is the grease cup inserted properly? Put grease cup back in place. Problem: Hood is noisy. Is the fan running in the correct direction? See exhaust fan troubleshooting section. Are the filters in place? Replace missing filters. Is the hood over exhausting? Slow down fan (see exhaust fan troubleshooting section) Canopy Hoods IS MIL Before calling your manufacturers representative to report a problem have the following information available: 1. Review / summary of troubleshooting section in installation operation manual. 2. Hood model and serial number. 3. Current cooking equipment line -up. 4. Size of hood (length, width and height). 5. Island or wall configuration. 6. Multiple hoods on one fan. 7. Nature of spillage (one end; all around the edges). 8. Does the smoke make it to the hood? 9. Height hood is mounted above finished floor. 10. How make -up air is brought into the kitchen (hood, ceiling diffusers, separate plenum). 11. Is exhaust system controlled by a variable volume system? 12. Is the fan noisy? Replacement ACCUREX FILTER DESCRIPTION PART NUMBER (HEIGHT X WIDTH X DEPTH) 457626 16 x 16 x 2 Aluminum Baffle Filter 457628 16 x 20 x 2 Aluminum Baffle Filter 457632 20 x 16 x 2 Aluminum Baffle Filter 457634 20 x 20 x 2 Aluminum Baffle Filter 457627 16 x 16 x 2 Stainless Steel Baffle Filter 457629 16 x 20 x 2 Stainless Steel Baffle Filter 457633 20 x 16 x 2 Stainless Steel Baffle Filter 457635 20 x 20 x 2 Stainless Steel Baffle Filter 851656 16 x 16 High Velocity Cartridge Filter 851657 16 x 20 High Velocity Cartridge Filter 851659 20 x 16 High Velocity Cartridge Filter 851660 20 x 20 High Velocity Cartridge Filter 851703 16 x 16 Grease- X- TractorTM Aluminum Filter 851704 16 x 20 Grease- X- TractorTM Aluminum Filter 851706 20 x 16 Grease- X- TractorTM Aluminum Filter 851707 20 x 20 Grease- X- TractorTM Aluminum Filter 851709 16 x 16 Grease- X- TractorTM SS Filter 851710 16 x 20 Grease- X- TractorTM SS Filter 851712 20 x 16 Grease- X- TractorTM SS Filter 851713 20 x 20 Grease- X- TractorTM SS Filter 458763 16 x 16 Flame Gard® 1 Baffle Filter 458764 16 x 20 Flame Gard® 1 Baffle Filter 454878 20 x 16 Flame Gard® 1 Baffle Filter 454879 20 x 20 Flame Gard® 1 Baffle Filter 852208 20 x 16 Grease GrabberTM Second Stage Filter 852207 20 x 20 Grease GrabberTM Second Stage Filter 852388 16 x 16 Grease GrabberTM Second Stage Filter 852389 16 x 20 Grease GrabberTM Second Stage Filter Ei Canopy Hoods Replacement Parts ACCUREX REGISTERS PART NUMBER 452700 24 x 8 Aluminum Single Deflection H -OB 452701 36 x 8 Aluminum Single Deflection H -OB 452702 36 x 8 Aluminum Single Deflection H -OB 452703_ 44 x 8 Aluminum Single Deflection H -OB 453796 24 x 12 Aluminum Single Deflection H -OB 453797 36 x 12 Aluminum Single Deflection H -OB 453798 38 x 12 Aluminum Single Deflection H -OB 453799 44 x 12 Aluminum Single Deflection H -OB 452729 24 x 8 Aluminum 38° Fixed Blade RA -OB 452730 30 x 8 Aluminum 38° Fixed Blade RA -OB 452731 36 x 8 Aluminum 38 Fixed Blade RA -OB 452732 38 x 8 Aluminum 38° Fixed Blade RA -OB 452733 44 x 8 Aluminum 38° Fixed Blade RA -OB ACCUREX SWITCHES PART NUMBER 850551 Light Switch Only 851776 Fan Switch Only 851777 Light Switch & Fan Switch (2 switches) 851778 Fan Switch & Heat Switch (2 switches) 851779 Exhaust, Fan & Supply Switch (2 switches) 851780 Light, Fan & Heat Switch (3 switches) 851781 Light, Exhaust, Supply Separate Switch (3 switches) 851782 Exhaust, Supply, Heat Separate Switch (3 switches) 851783 Light, Exhaust, Supply, Heat Separate Switch (4 switches) 851784 Fan Switch & Temper (3 position) (2 switches) 851510 Light, Fans, & Temper (3 position) (3 switches) 851511 Exhaust, Supply, & Temper (3 position) (3 switches) 851512 Light, Exhaust, Supply, & Temper (3 position) (4 switches) 851618 Automatic Fire Damper Test Switch ACCUREX MISCELLANEOUS PART NUMBER 451131 Grease Cup 453498 Glass Globes for hood lights (clear) 851744 Grease Extractor Filter Removal Tool 851834 Baffle Filter Removal Tool 851747 High Velocity Cartridge Filter Removal Tool A Canopy Hoods 39 Warranty Accurex warrants this equipment to.be free from defeett in atertal and workmanship for a period of one year from the shipment date. Any units or partsrywhich prove to be defectihie during warranty period will be replaced at our option when returned to our factory, tra ortation prepaid. Motors' are ted by the n o or manufacturer-fele period of year Should m t turnished b 4 curex prove defectfv rig this period, they should be retumed to the nearest utho e motor se l ration. Aeourex wilt not be responsible fora „any removal or installation costs. As a' result of our commitment to coati eos im Ao reserves the ri to change specifications without notice <: t AW4L, ACC U REX° ENGINErRED RESTAURANT SYSTEMS P.O. Box 410 Schofield, WI 54476 Phone: 800.333.1400 Fax: 715.241.6191 www.accurex- systems.com 40 470399 • Canopy Hoods, Rev. 2, August 2011 Copyright 2011 ® Accurex, LLC