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I PERMIT NO.7 -() I () 7 J I ZONING (,,,,,,=) I CITY OF PRIOR LAKE BUILDING PERMIT, TEMPORARY CERTIFICATE OF ZONING COMPLIANCE AND UTILITY CONNECTION PERMIT 1. White File 2. PiNe City ) Yellow Appltcant LEGAL DESCRIPTION (office use only) LOT BLOCK ADDITION PID 25.1'01. Olf.c. () OWNER /-~ (Name) /e.~ (Address) BUll..DER (Company Name) (Contact Name) (Address) (phone) (Phone) TYPE OF WORK. 0 New Construction ODeck OPorch ORe-Roofing OAddition DAlteration OUtility Connection ~ Misc. CODE: OI.R.C. OI.B.C. Type of Construction: Occupancy Group: A B Division: ORe-Siding OLower Level Fintsh 0 Fireplace T~/I\/T' ~~rl7 II ~ PROJECT COST /V ALUE S' ,.') ~C (excluding land) ~-2... I E ill IV V A HIM R 2 3 4 5 B S U n F 1 I hertby certify that I havt fumishM information on this application which is to tM btst of my Icnowltdgt trUt and correct. I also certify that I am the owner or authonzed agent ror the above.mtnll propl'J1y and that aJl amstruction will conform to aU existing slatt and locallaW5 and will proc~ in accordance with submilttd plans. I am aware that the building official rev, e this pel11).it for ju Fause.!furthermor htreby agree thaI the cny official or a designee may enter upon Ihe property to perform ntcded Inspection,. x # # Contractor's License No. Park Support Fee SAC # # Permit Valuation Permit Fee Plan Check Fee $ $ S S S S S S Water Meter Size 5/8"; I"; Pressure Reducer Sewer/Water Connection Fee Water Tower Fee Builder's Deposit Other State Surcharge Penalty Plumbing Permit Fee Mechanical Permit Fee - Sewer & Water Permit Fee Gas Fireplace Permit Fee Date s s s s s s S $ $ ~10.(QS- nus IS to certify Ihal the request in the above application and accompanying documents is in accordanct with the City Zoning Ordinanre and may proceed as requested. This document when signt-d by the City Planner constilutes a temporary Certificate of Zoning complianre and alloW5 constrUction to commcnre Sdore occupancy, a Certificate of Occupancy must be issued Planning Director Date Sptcial Conditions. if any 24 hour notict for alllnsptctions (9!12) 447-98!1O. fu (<)!I2) 447-424!1 16200 Eagle Creek Avenue Prior Lake. MN 55372 CITY OF PRInK LAKE BUILDING PERMIT, TEMPORARY CERTIFICATE OF ZONING COMPLIANCE AND UTILITY CONNECTION PERMIT Date Rec' d tTIo~~ al Circle sr I. While File 2. Pink City 3 Yellow Applicont ZONING (office use) I z. 6D LEGAL DESCRIPTION (office use only) LOT BLOCK ADDITION PID 2 c:; . (/ 0 I . 0 I {p . 0 (Phone) BUll.DER (Company Name) (Contact Name) (Address) TYPE OF WORK. 0 New Construction DDeck DPorch ORe-Roofing ORe-Siding OLower Level Finish 0 Fireplace DAddition DAlteration OUtility Connection ~isc. CODE: DI.R.C. DI.B,C. Type of Construction: Occupancy Group: A B Division: I E n F 1 m IV V A HIM R 2 3 4 5 B S U PROJECT COST IV ALUE S (excluding land) l 00 I heTeby cenify that I have furnished information on this application which is to the best of my knowledge true and correct. I also cert that I am the owner or authoClZed agent for the above. t10ned propeny and at aU construction will conform to aU existing state and local laws and will proceed in accordance with submiued plans. I am aware that the bllilding official a revoke tllls permit fi jus cause. F ore, I hereby agree that the city official or a designee may enter upon the property to perform ne~ mspections. X ~ ~ag'DI Contractor's License No. Date # # Permit Valuation Park Support Fee Permit Fee S SAC Plan Check Fee S Water Meter Size 5/8"; I"; State Surcharge S , Pressure Reducer Penalty $ Sewer/Water Connection Fee Plumbing Permit Fee $ Water Tower Fee Mechanical Permit Fee S Builder's Deposit Sewer & Water Permit Fee S Other Gas Fireplace Permit Fee S # # Tlus is to certify that the request in the above application and accompanying documents is in accordance with the City Zoning Ordinance and may proceed as requl'Stl'<l. This document when signe'<l by the City Planner constitutcs a temporary Certificate of Zoning compliance and aUows construction to commence. Before occupancy, a Cl-rtiflCate of Occupancy must be issued Planning Director Date Special Conditions, if any 24 hour notice for all inspections (~2) 447-98SO, fax (~) 447-4245 16200 Eagle Creek Avenue Prior Lake, MN 55372 DATE F'ebr-ucr'/ 12, 2e){)')" - 9:03crTl tv U1_ I 0 0-0 Z o~ 0 Zz -< 0-< !":1 ::3CJ 00 Zo Vl-< ;;:::I ,..,., -< ~o -0 CD )>,..,., zc -<Vl ,..,., :;00 ,..,., 00 ~ Cz ~~ r ;;:::::;: """:I Z,..,., vJz -rot'- ,..,., x -< 0 ,..,., :;0 ~ ~ 0 :;0 S ") ~ ~ i 1 ~ ~ fur l'J ti ,'l 7\ hil m 11.' '11 ~ Iii al. r I' 80'-0" N 6'x6' INTAKE LOUVER wi BOD ~ r PAINT BOOTH I BY OTHERS tv VJ_ I ,..,., x :r: )> C Vl -< ~ J, 14'-0"J .. METROPOLITAN MECHANICAL CONTRACTORS, INC. PRIOR LAKE MACHINE 16801 NXJSTR\AL CFlCLE PFIlOR LAKE...... 55372-3307 o DATE: 02/'2/07 SCALE: 3/32'= l' JOB NO. 202X DRAWN: J.Schn.rd.r 1 MMC owe M-1 ~ t-~;'v\OL( ALL SAFE, INC. 915 Washington Ave. No. Minneapolis, MN 55401 612-332-FIRE I~~d ~~,_r;jJi(es ,1~L :1J:1' ~- -s-:e;--:> 7 Z- Bill To: Contact: Phone: FUNCTIONAL TESTS Yes No N/A Disarm System Shut off Appliances System Alarmed? Cut LinkIT est Link Operate Manual Pull Test Fuel Shut Off Replace Links Clean Nozzles Check Cable Check Pulleys Check Piping (lose?) Equipment Secure? System Tripped Properly Check/Replace Nozzle Caps Proper Nozzle Coverage Clean Cylinder Check Test Dates FUSIBLE LINKS r~ Duct Appliances Type Temp/Quantity I~I~~ I z....~ I . NOZZLES COMMENTS: ~7itM c-J;j,~cJr / 14v-/'h . ~ '''1 ~. ..". . - ~ ......,..-'"'t ~.! C;j2t2~.i, I ~)t-1 / INSPECTION REPORT Restaurant Suppression System D Industrial Suppression System ~ Service Location: ,--,~ >- / - Manufacurer: Model: Valve Reset Location Number of Cylinders Electric Reset Location System Serial # I AJ/v'!. I ;:tu~ Zrot>0 PSI ;..~ Hydro Date SYSTEM RESET Links Positioned .........................................................,...................................... System Reset .................................................................................................. System Armed ............................................................................................. Fuel Reset ,.......................,.................................................................................... Remove Safety Devices ....................................... Install Tamper Seals ............................................................................ Tag System ................................................................................................. Grease Accumulation Light ~ Moderate D Meets U. L 300 Standa.r. d~S ,..:t. es ~ ~:$5 ~V\ =-ttt.-L ' . ~\ Heavy D [2g. No D o fir! i;iA-- 41~v 5{)lA..V1c/,d System Compliant System Non.Compliant Reason for non-compliance: [8 D Class K Fire Extinguisher Installed? Fire Extinguishers Current? Proper Filters? Recommendations: Yes D No 0. Yes D No D Yes B'l No D Yes [k;I No D Today. Date 2) ~ext Service ServIced By: ''t'. ~ Customer: _....-"C;, --;", / _.::;:;..--- T'tl ~' f fl~ I e: ") ('~ l~.q 'K'l i"',~ ~ 1, _. All Safe Fire & Security will return at the next service date to inspect this system, Please Initial Yes_CaIl1st_No_ NoU 0 ~ ! /<.>j ..___ { ~ ,-; F:'~.'';'':'/ ( ~ ;' fL- 4J f&Il- t,""6 Page 1 <>L2 L.[ ~ ~ F<JVJ Y\ Click here for your copy of our exciting NEW Catalog. Juslrite Mfg: Safety Cabinets 8 Justnte Catalog PDFs in En lish J translate this page, click a flagl V .IIOO~ n LI.C Understanding Safety Cabinets Understanding Safety Cans Codes and Regulations Stud-E Survey FAQ.s links Site Map Employment Opportunities literature Request Contact Us D'l Safety Cabinets A fire can charge through a building in no time. Injuring people, destroying assets, threatening the very existence of your business. What makes it all the more tragic is that simple proven steps can help reduce the risk of accidents. Safety storage cabinets serve several critical functions: · Safely contain hazardous chemicals to reduce the risk of fire, protecting both personnel and facilities . Identify, organize, and segregate dangerous liquids · Offer compliance with federal OSHA regulations and state and local fire codes . Improve efficiency by allowing solvent to be stored near the points of use . Improve security with keyed locking mechanism A wide variety of code compliant cabinets are available in sizes ranging from 4-gallons (15 liters) to 120-gallons (454 liters). Smaller cabinets allow solvents to be stored at worksite locations saving costly trips to a central storage room. Undercounter, wall mount and piggyback style cabinets add to safe storage, even when space is at a premium. For high capacity storage, including storage of 55-gallon drums, larger sized cabinets designed specifically to house 30-gallon (114 liter) or 55- gallon (208 liter) drums are available. Itls important to note that OSHA Code 29 CFR 1910.106 states that not more than 50-gallons may be Class I and II liquids. Custom sized cabinets are also available for unique requirements. Justrite also offers an extensive color selection including yellow, red, blue, green, white, gray and a variety of neutrals. · For more information on Justrite's Safety Cabinets features and performance benefits which includes videos (pdt) cli~~_here · For more information on choosing the right safety cabinets for your needs (pdt) gic~here . For more information on chemical characteristics and capacity issues for safety cabinets (pdf) ~Iic~ l1e1~ j1;! ! l Safety Cabinet Products 4or. rPJ. UL. ~~~o 1 AI. (c:; l:; fi..;/J.. eMt f3<-,~ Pikes. /, (;::61 17t:- l;_""'v~~~_ Ai- '-~-'~~1".t- ; ..1/1. ,,_ TI.il- ( . - . If / I . " ~.f . Metrket L~ac:fing Setfet~Cabinets . SgeciaJty Cabine~ f9LEJarnmaQles . Drum CabLnets For F]ammable~ . Safety G.abinets For Comblt!itibleJ) . Saf~tyGabine~ For.~Qrr()sives http://www.justritemfg.com/cabinets. tpl 2/13/2007 l-/(~ Ke>(./..e S' ~...,..~ CAt,..t..- e D biz -487 7Jo~3+ /~PRio", /I~~'" .)", <'\ (0 .~ )~~~:;a~~~2~theast \ ;' " . . , ',,:"/"'NESO~"'/ -----,,_. January 30, 2007 Mr. Archie Pavek Prior Lake Machine, Inc. 16801 Industrial Circle SE Prior Lake, MN 55372 RE: Plan review for Spray Booth at Prior Lake Machine Dear Archie, Following are the results of the preliminary Site plan review for the Spray Booth at Prior Lake Machine building. Our review was based on the Minnesota State Building Code (MSBC) which adopted with amendments the 2000 International Building Code (IBC). Also requirements of the 2003 Minnesota State Fire Code (MSFC) which adopted with amendments the 2000 International Fire Code (IFC). 1. Submit a floor plan of the building indicating location of spray booth and exit doors. 2. Permits are required from the contractors installing the mechanical ductwork and fire extinguishing system. An Electrical permit is required from the Minnesota State Board of Electricity. May submitted at a later date. 3. Submit fire extinguishing plans. Provide types of paints/combustible and or flammable sprays to match the pre-engineered fire extinguishing system. Also provide UL standard requirements and independent testing laboratory testing results for the fire extinguishing system. 4. Submit signed ventilation plans. Plans must be designed by a Mechanical Engineer registered in the State of Minnesota. Minnesota Statutes 1800.5200. 5. Provide types, quantities, location of storage and Material Safety Data Sheets (MSDS) of combustible and flammable liquids. 6. Provide fire extinguishers minimum 2A1OBC rated, within 75 feet travel distance of all areas. IFC 1002. All items must be addressed before a building permit is issued. Questions, please call me at 952-447- 9851. Sincerely, Robert D. Hutchins Building Official www.cityofpriorlake.com Phone 952.447.4230 / Fax 952.447.4263 //~-:{. vRiO~",\ I' ...... <\ .','I~,..."I.. _....,\. ,E-., ..\ !... ~\ \ U ff71 '. . ; \ . / \'~I1iNESO~ ~/ I -.-.--- 4646 Dakota Street Southeast Prior Lake. MN 55372 March 8, 2007 Mr. Archie Pavek Prior Lake Machine, Inc. 16801 Industrial Circle SE Prior Lake, MN 55372 RE: Plan review comments for Spray Booth at Prior Lake Machine Dear Archie, Following are the results of the plan review comments for the Spray Booth at Prior Lake Machine building. Our review was based on the Minnesota State Building Code (MSBC) which adopted with amendments the 2000 International Building Code (IBC). Also requirements of the 2003 Minnesota State Fire Code (MSFC) which adopted with amendments the 2000 International Fire Code (IFC), The plan review comments numbered requirements correspond with the January 30, 2007 plan review letter. 1. Submit a floor plan of the building iFldicating location of spray booth and exit doors. 2. Permits are required from the contractors installing the mechanical ductwork and fire extiFlguishing system. An Electrical permit is required from the Minnesota State Board of Electricity. May submitted at a later date. 3. Submit fire extinguishing plans. Provide types of paints/combustible and or flammable sprays to match the pre-engineered fire extinguishing system. Also provide UL standard requirements and independent testing laboratory testing results for the fire extinguishing system. 1. Submit signed ventilation plans. Plans must be designed by a Mechanical EFlgineer registered in the State of Minnesota. MiRnesota Statutes 1800.5200. 5. Provide ~ quantities, location of storage and Material Saf-ety Data Sheets (MSDS) of combustible and flammable liquids. 6. Provide fire extinguishers miRimum 2L^~lOBC rated, within 75 feet travel distaFlce of all areas. IFC -WOO-: The following are additional comments: 7. Safety storage cabinet to be painted yellow for Flammable contents. Install a label on outside of cabinet indicating the types of flammable and combustible liquids located within cabinet. See chart below indicating allowable quantities of flammable and combustible liquids: www.cityofpriorlake.com Phone 952.447.4230 / Fax 952.447.4263 I I.GROUP WHEN STORAGE" USE-<:LOSED SYSTEMSb USE-OPEN SYSTEMSb I ntE MAXIMUM I Solid pounds I Liquid gBllOI1$I : ALLOWABLE: , Gas I I Gas , I ; QUANTITY IS I Solid pounds Uquid gallons (cubic leet I Solid pounds Uquid gallons (cubic feet MATERIAL CLASS 1 EXCEEDED (cubic feet) (pounds) at NTP) (cubic feet) (pounds) at NTP) (cubic feet) (pounds) II H.2 or H.3 12()d.e 12ijd 3()d 20mbustible liquid" i , DIn u-~ v, U'J Hln JJV ., I'UK "'n : JJ\T I HI,... 1~/l\ av fIll) ml , 13,29Qf ,1 ~ T "M' I ~I ~ 36mb.4fib~ ROM I ~vw H-3 .; _'::~. ..' ~lM. }TIA' H' . ++Hr : (~ ",.. ~ , , I , ::OIlSlIHIt!l fl!l! "8Rill (~IB~g .n n. I ,., ;~ C^~mqR) !.-" .J "'00 "'00 mOo - ro:R;- ..,,, 1"1\ 1~/1\ I - , "'" Of.} "In "'n , IV ~ '" . n - , IVK "'" '+J' 1~/1\ 1~/1\ IV' . .. . \'} --!:UK V....}. \~,"J)" I j~/l\ U.D~ (U.D)~ ~. .. . A n .. .. ., U 1 .~ re. ,;:. . ..,." \V.~J" ..,,, v...... \v...Jr ". . . ". . . . n. .n. . __n u, , ,~'!.: ..." .~.- \'1' )(~16M, eo '". . . T .n ~ 'M. e 1 , u:: JV- I ;.~~r ,;,r: , :~," i n, U" ~TlA ~T" , ". . . . n, u. " .. "" . \V.k.}jg j ~. .. , n, ., . \'J .:/,r> V.~J- \v...Jj' "". V.k.)' ! , "'" "'" ~ ""n', ~TlA ~TI. ,"^"<i, ~/t.. I,e~e "llIItll.dlbk ~8~ '"., ~ , , n, ~ ,"",. ,n. . "" . '''n "'00 'lammable liquid' I .L\ I ~tl N/A I ~ ~;,'11. l},)\ i ~ ~ IB and Ie orH.3 12ijd,e 12ijd ..,,, --rm"I' 3ijd I [F}TABLE307.t (1) MAXIMUM ALLOWABLE QUANTITY PER CONTROL AREA OF HAZARDOUS MATERIALS POSING A PHYSICAL HAZAR[)I>~m,n,p 8. Sheet M-I of the Signed Mechanical plans: Indicate amount of CFM air of the intake louver and exhaust fan. All items must be addressed before a mechanical permit is issued. Questions, please call me at 952- 447-9851. Sincerely, Robert D. Hutchins Building Official I 00 CIJ X ~.....I <(~ C'lN C X ~$: o - $:~ f'.. o ID . NO C U W ~ c - I./)Cf) ID-'E o - (\') .~ ID N ca ~ .I::. ~13~IDClJU I./) .!::: lO .- (f) L.. -5UlO~=CIJ C(ij <(<(::::!: -.- Z ID ~ 00::: .. C I./) 0:::: >- :.0 :J ai ca :; -g ~ 'OID I--CIJ T"" .....I 5> '0 0 L.. .- .!: 00 .Q ~ $:~C:O I./) ID ~ o z E :J C ID 0: :;:, U :J o I./) ID ~ o Z '0 o o u:: (ij o l- II U. I- '5 .I::. ID 1./).0 mOO;: .I::.:J~ui .....EEO' ~ E 2 ~ ~ ID I./) ID ciij >-- ID>-I./)~ .I::.......IDIDOI./)Eo ...c....c g..cE.Q~.I::. ..... L- ID .....CIJ CIJ ..... .... .- ..... - ID .~ ID . I./) CIJ L.. .I::..I::. ~c:<+='O ::<5 IDID2 OOCIJ>.cU CIJ .0 .~ '0 I- 2 ~iU'Effiuie ClJti1?IDl./)o. C'll./)UI./)IDID co.... .0 .- ID i::' - C'l_ t:.I::.'OUID= 0..... ..........~ :> c.I::. 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I- c 'Iii U i::' ID .2> o ..~2 ~'O~ ~ c$:UID+:;cID'O .2 llJ ~ !D .!: ID .s I./) - - ... - CIJ.I::. .- ~~(ij ~o.~~ E S w '0 '0 iU' c .- 2 UI>~<D....~'OI./) .50(f)~ g-.g~~ ~/12/07 09:33AM PST Badger Fire Protection -) ANGIE BOETTNER 5/5 6123219177 I (:-) (-) 0 ! I ~~ I " ; ~ ~ H ~ ~ I ~ b ~ l-J l-J ~ ~ .'S H H H ~ r---n . "'j Itl'f..:-I~ l@J '@ @ i @ l~~ ---. ............ .~---- ~~I T ~-3. 0\fER..u.. 8'-.f1' tlSIDE II u f !: I ! I" !~'iSl i ;rr,I", , Q~!81 ; II. lCD' ! ;:; Ji. .7.J, ~! :~I'~j~i .!.:. Z'o' .~I~i~i ~ut ~ ~ .. ~ ~ ~ ~I F. e ! ~~ e !~~5iP. Hnqp.q , iH L n h p - i. n j 12 : ; ~ ~ ~ ~ ~ ~ n ~ L ! '~~ ~ ~ h ~ ~ p ~ ~ i ~,,~~~c :';~ . i ;7 !!!i ~... ~ 8 : ~ ~ : < ~ F! .-:' ~ ..( ~ i :i i . S :-, '11 ;;;~;. 1 ~ ~ ~ ~ :. -' ~r ~.... ~ : ~ ~ ~ ~i .~ i ~. ~ ~ ; .. ~ z~: ~ ~ 5 ~ ~ ~ ~ i :z~ '! ; ~ ~ N : ~ ~ )>(1) ~"~ ~ .:~~ i ~ ~'_' ;fiiTI ~ _ J;;~ .' )> ..:~~ ~ "(".Iz .~"'''") iog . '" " " .~ ~ - I 1i~H~g h'ii!gr ~~~~; ;;t~ alE ~~ ~e ~ ~ ~~ ~i!i ~i ~~ ~~ ~~ ~a ~~ ~~ ~~ ~~ .Hi ~~ % ~~ ~ II- ~ ~~ ~ ;! ~~ b ~f ~ ~E f;i 2~ I~ ," ~ ~': b ~~ ~ ..."'.1...... ,..,.':u nr / / ,// I / j/ 'I' '~II ji. ~il ~i '", ~i ~i ~i il ~! ., ! .;i GBYS.EX4864 - Dry-Chemical Extinguishing System Units, Pre-Engineered Type Page 1 of2 -@ ONLINE CERTIFICATIONS DIRECTORY GBYS.EX4864 Dry-Chemical Extinguishing System Units, Pre-Engineered Type Page Bottom Dry-Chemical Extinguishing System Units, Pre-Engineered Type See General Information for Dry-Chemical Extinguishing System UnJls, Pre-Engineered Type BADGER FIRE PROTECTION 4251 SEMINOLE TRL CHARLOTTESVILLE, VA 22911 USA EX4864 The description of these exti nguishing system un its, as well as the design and installation limitations are contained in the Listee's Installation Manual (pin B900000) dated June, 2005. Copies of this manual may be obtained from the Listee. Total Flood Application.Models DC-121, -145 in the 21 and 45 Ib capacities, respectively. These units are stored pressure type extinguishing system units designed to discharge Badger ammoni um phosphate based (ABC) dry chemical (pin 806411) from fixed discharge nozzles for the extinguishment of Class A, Band C fires by total flooding application. These units may be operated by automatic or manual means and are intended for use in temperatures from -40 F to +120 F. Model DC-125, -150 in the 25 and 50 Ib capacities, respectively. These units are stored pressure type extinguishing system units designed to discharge Badger sodium bicarbonate based (BC) dry chemical (pin 804904) from fixed discharge nozzles for the extinguishment of Class Band C fires by total flooding application. These units may be operated by automatic or manual means and are intended for use in temperatures from -40 F to +120 F. Class B Local Application-(Indoor Use Only)Models DC-125, -150 in the 25 and 50 Ib capacities, respectively. These units are stored pressure type extinguishing system units designed to discharge Badger sodium bicarbonate based (BC) dry chemical (pin 804904) from fixed discharge nozzles for the extinguishment of Class B fires by tankside or local overhead applications. These units may be operated by automatic or manual means and are intended for use in temperatures from -40 F to +120 F. Open-Face Paint Spray BoothModels DC-170, -175 in the 68 Ib (ABC) and 75 Ib (BC) capacities, respectively. These units are stored pressure type extinguishing system units designed to discharge Badger ABC (pin 806411) or BC (pin 804904) dry chemical from fixed discharge nozzles for the extinguishment of fires occurring in open-face paint booths. These units may be operated by automatic or manual means and are intended for use in temperatures from -40 F to +120 F. Vehicle Paint Spray BoothModels DC-121, -145 in the 21 and 45 Ib capacities, respectively. These units are stored pressure type extinguishing system units designed to discharge Badger ammoni um phosphate based (ABC) dry chemical (pin 806411) from fixed discharge nozzles for the extinguishment of Class A, Band C fires occurring in the work area, plenum and duct of a vehicle paint spray booth. These units may be operated by automatic or manual means and are intended for use in temperatures from -40 F to +120 F. The description of the following extinguishing system units, including the design and installation limitations are contained in the Listee's Installation Manual (pin B900007) dated December 2003. Copies of this manual may be obtained from the Listee. Models DC-121, DC-145, DC-170 in the 21, 45 and 68 Ib capacities, respectively. These units are stored pressure type extinguishing system units designed to discharge Badger ammonium phosphate based (ABC) dry chemical (pin 806411) from fixed discharge nozzles for the extinguishment of Class A, Band C fires occurring in the work area, plenum and duct of a vehicle paint spray both. These units may be operated by automatic or manual means and are intended for use in temperatures from 0 F to +120 F. Lg.sJ;JJ.p.Q.ilJ:~d on 2005-08-29 Q~!?.tjQnsl NQ1Lc;g_QLRLsQ glIDer i>9il~JQQ CODvriqht @ 2007 Underwrit~LaJ)9ri'ltorLe~~c.@ http://database.ul.com/ cgi -bin/XYV Itemplate/LISEXT 11 FRAME/showpage.html ?name=G... 3/26/2007 GBYS.EX4864 - Dry-Chemical Extinguishing System Units, Pre-Engineered Type Page 2 of2 The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Listed and covered under UL's Follow-Up Service. Always look for the Mark on the product. UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide Information, Designs and/or Listings (files) must be presented in their entirety and in a non-misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with permission from Underwriters Laboratories Inc." must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the following format: "Copyright @ 2007 Underwriters Laboratories Inc.@" A nun: in t http://database.u1.com/ cgi -bin/XYV Itemplate/LISEXT 1 I FRAMEI showpage.html ?name=G... 3/26/2007 klH . ~ i, ~ 007 9 : ~ 0 A.M 'LL r'FE ol~~~' )"~ , c M) 1'1 8" ,) " IJ I I I I,l,) , 4 9 5 I ~ ,) BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM }l'OR VEIUCLE SPRAY BOOTHS . CHAPTER 1 GENERAL INFORMATION 1-1 INTRODUCTION The Badger Industry Guard Dry Chemical System for VehIcle Spray Booths 1s a pre-engineered dry chemicnl fire suppression system. The system provides fire pro- tection using dry chemIcal agents In accordance v.1th the latest edition of NFPA Standard 17. "Standard for Dry ChemIcal Systems", NfPA Standard 33, "St3ndard for Spray AppUcatlons Using Flammable or Combus- tible Materia1". and other nppl1caole NFPA standards. All configurations arc UL Listed to Underwriters Labo- ratories 1254. 1998 Ed1.tjon. ulliess otherwise noted. . 1-2 VEmCLE SPRAY BOOTHS Used for pamting automobiles and trucks, as well as other types of mobile equipment. a vehicle spray booth generally consists of three mam components: 1. The work area where the vehicle is painted, 2. The plenum. whJch Is used to filter out overspray from the exhaust air drawn through the work area. and 3. The duct. which draws air through filters In the work area and plenum With a fan and exhausts the filtered alr. A typical vehicle sprny booth configuration is shown In FIgure 1-1. . Figure I-I. Example of a 'Typical VeWcle Spray Booth Configuratloll Although vehicle spray booths are manuiactured In a 'variety of sizes and configurations. they can be broken into two main categories bnsed on the design of the exhaust system: cross-draft and down-draft. In the cross-draft booth. air .1s moved from front to rear 1n the work area. 1)'picaJly. fresh air enters the work area through inlet illters In the door(s) and eXits through exhaust filters Into 3. plenum at the rear of the booth. In the down-draft booth. a1.r is moved from top to bot- tom In the work area. Typically. fresh a1.r enters the work area through Inlet f1Jters 10 the ccjling and eXits through exhaust filters Into a plenum on the floor of the booth. This manual will proVide the designer/Installer With the Information necessary to identify the booth configura- tion and design/Install a Badger Industry Guard Dry Chemical System to achieve proper fire suppressIon. 1-3 BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS The Badger Industry Guard Dry Chemical System for Vehicle Spray Booths is a fixed dry cpemIcaJ system conSisting of a supply of dry chemIcal stored In one or more Cylinder and Valve Assembl:les. Each cylinder Is equIppcd with a System Valve Actuator, which Is acti- vated by the Universal Control Head ruCHl. The system can be actuated either automatically or manually. Upon activation, the dry chemical is dis- charged through agent distribution pipIng a.nd nozzles positioned throughout the protected area. 1-3.1 Total-FloQdlD~~w The Badger Industry Guard Dry Chemical System for Vehicle Spray Booths is designed based on a total-flood concept. In a total-flooding system, a predetermined amount of dry chemical is discharged through agent distribution piping and nozzles into an enclosed space or enclosure around the hazard. December 2003. UL EX 4864/ULC Cf:X 515 B900007 1-1 Ii 'J ' 4357 , I r, ..,. l,ilH ' = i, = 0 I] 7 3 : = 0 A 1,,\ ALL S A F E 5 i = j = I 3 I 77 BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS 1-4 TYPE OF DRY CHEMICAL The Badger Industry Guard Dry Chemical System uses monoammoruwn-phosphate base (termed "multi- purpose dry chemical"') for Class A. Class Band Class C fires. The class!fl.cation of fire is defined as the following: Class A: Surface Type Fires; wood or other cellulose-type material (ordinary combustibles) Class B: Flammable l1qulds Class C: Energized electrical equipment The dry chemicals used in the Badger Industry Guard Dry Chemical System are stable at both low and high temperatures. Various additives are mixed With the base materials to improve their storage. flow and water-re- pellency characteristics. The upper storage tempera- ture 11mit for the system is 120'F (490C). The lower temperature lim1t is OOF (-1 rC). Monoammonium phosphate is non-toxic, however. the discharge oflarge amounts the dry chem.ical agent may cause temporary breathing difficulty during and Im- mediately after discharge, and may cause seIious Vis. ibllity problems. A WARNING Upon system alarm notification, all p~rsonnel must evacuate the protected apace. Failure to do so may result in personal :Injury and/or death. Mer discharge. the dry chemical should be removed from any valuable equipment to prevent a possible reaction between materials in the presence of moisture. Person- nel in contact i:V1tll the agent should remove the dry chemi- cal from their skin ",ith tap water (refer to AppendiX A for Material Safety Data Sheets). \- .'"' {o^, ~+; f\'1IYI ,.;\ r, c. L ( .. 'C.') ~) jl '\ ,...,,' :-~~ \ 1.5 EXTINGUISHING PROPERTIES OF DRY CHEMICAL . MultJ-purpose (ABC) dry chemical can be used on fires involving flammable liquids. energized electrical equIp- ment, <'lnd on fires In ordin~ combustible materials. When multi-purpose dry chemical is discharged onto ordinary combustibles that are burning. the decom. posed monoammonium phosphate leaves a stlcJ....-y resi- due. This residue seals oxygen from the burning material. thus providing fire suppression and inhibIt- Ing re-lgnluon. When Introduced into the combustion zone. dry chemi- cal causes almost imrneclJate flame extinguishment. Smothering. cooling and radiation shielding contrib- ute to the extinguishing efficiency of dry chemlcal. but the principal mechanism for the flame extinguishment is the chemical cham-breaking properties of the dry chemicals. 1-6 USES AND LIMITATIONS OF DRY CHEMICAL SYSTEMS Due to the rapidity with wh1ch it e:>..'iinguishes flame. multi-purpose dry chemiC;).! is used on swface flres involving Class A (ordinary combustible) materials as well as Class B. Note: It is important to recognize that dry chemical is consIdered to be a transient extlnguishant and does not produce a la5ting inert atmosphere above the swface of a flammable liquid. nor does it mainl.a1n a total-flooding concentration in an enclosed space. Consequently. its llse...111 not result in a permanent extlnguislunent If re- ignition sources. sllch as hot metal surfaces or perSistent electrical arcing. are present. . . B900007 ]-2 December 200,'3, UL E::X 4864IULC CEX 515 Mar .21. 2007 3:20 , F~ .' '~"'n'7~ 'I 4'J~1 r ~ ALL SA t bl ~)~I JI ! 1'0. . J! r. J BADGER INDUSTRY GUARD DRY CHEMICAL SySTEM FOR VEmCLE SPRAY Booms . CHAPTER 2 OPERATION 2~ 1 INTRODUCTION This chapter describes the Badger Industry Guard Dry Chemical operation as used in vehicle spray booth applications. . 2-2 MODES OF OPERATION OperatJon of the Badger Industry Guard Dry Chemical System is accomplished using the UnIversal Control Head (UCH). The UCH can be operated in three different modes when a fire. or extreme temperature rise. Is detected: I. Automatic Mech<mlcal Operation. 2. Manual OperatJon (Remote and/or Local). or 3. Automatic ElectrlcoJ. Operation. 2-2.1 Automatic Mechanical Operation The UCH com be automatic<1lly actuated by mechanical link detection (Fusible-Links or Thermo-Bulb Links). There can be up to two cables under tension using in- line mechanlcall1nk detectlon. In the event of a fire. when the mechanical link detector reaches a predetcr- mIned temperature set pOint. the two halves of the mechanical link detector separate. releasing the ten- SIOll held on the cable. When tensIon Is released on any of the possible two cables. the actuation lever re- leases. tripping the UCH. A System Nitrogen Cartridge then opens releasing nitrogen into the ActuatJon Delay. After 10 to 20 seconds. n.1trogen is released through High-Pressure Nitrogen Tubing to the System Valve Ac- tuators (SVAs). The SVAs then open the cyhndcr valves. Dry chemical agent flows t11rough t1le agent distribu- tion piping and nozzles, and suppresses the fire. The UCH willmdicate MReleasedM to confirm that is has been operated. . 2-2.2 Manual OperatJon [Remote and/or Locw Manual operation can be accomplished eIther locally at the UCH. or from a Remote Manual Release. For lo- cal manual operation, the safety pin Is pulled out of the lever on the UCH. The k'Ver handle Is turned clock- Wise to release the UCH. A System Nitrogen Cartridge then opens releasing nitrogen into the Actuatlon Delay. After 10 to 20 seconds, nItrogen is released through High-Pressure Nitrogen Tubing to the System Valve Ac- tuators (SVAsl. which opens the cylinder valves. Dry chemical agent then flows through the agent distribu- tion pIping and nozzles, and suppresses the fire. The UCH will indicate "Releascd~ to confinn that is has been operated. For remote manual operation, the UCH is releo.sed by pulling out the safety pin of the Remote Manual Re- lease and pulling firmly on the handle. The same se- quence of actuation then occurs. as In. local manual operation. 2-2.3 Automatic Electrical Operation Automatic elecbicaJ operation can only be accomplished when the optional Electrtc Actuator Is installed In the VCB. This oplion uses a n:rnote electrical rele~se and! or a Heat Detector. which. when activated sends a sig- nal to a UL Listed fire control panel. The fire control panel sends an activation s1gnaJ. to trlp the UCH. A Sys- tem Nitrogen Cartridge opens, releasing nitrogen into the Actuation Delay. After 10 to 20 seconds. nitrogen is released through tubing to the System Valve Actuators (SVAs). which open the cylinder valves. Dry chemica] agent then Dows through the agent distribution piping and nozzles. and suppresses the fire. 2-3 SEQUENCE OF OPERATION The sequenec of operation for the Badger lndustry Guard Dry Chemical System for Vehicle Spray Booths is illustrated for all t11ree modes of operation as a flow- chart in Figure 2--1. The flow chart can be referenced on Page 2-2 of thIs manual. OC'Cembcr 2003. tJL EX .1864/ULC CEX 515 2.1 B900007 1;1 ar . ~ 1. ~ I] I] 7 9 : ~ I] ,; li\ ALL S..J E S 1 ~ 3 ~ 1 j ; -, 7 BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS i'I,),4~J57 r r . Automatic Mechanical Operation Mechanical LInk Separates Fire or Extreme -remperature Rise Occurs Manual Operation Universal Control Head Manual Operation Remote Manual Release Operation Electric Pull Station Operation L__ Automatic Electrical Operation ... . i Heat Detector Reaches Predetermined Temperature I -- + ~L Listed Fire Control PaMI Sends Actuation Signal to Electric Actuator _~ Universal Control Head . . B900007 Universal Control Head Trips Releasing Nitrogen from the System Cartridge Nitrogen Enters Actuation Delay After 10-20 Seconds, Nitrogen Released to System Valve Actuators (SVAs), Opening Cylinder Valves Dry Chemical Flows Through Agent Distribution Piping and Nozzles, Suppressing Fire Figure 2-2. Operation of Universal Control He<ld (UCH) 2-2 December 200.3, Ul EX 4864/ULC CEX 515 . . lil.~ I . ~ i, ~ G G 7 9 : ~ i ALL "FE ;)i:'J: (1'1: BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEmCLE SPRAY BOOTHS 1'1,),4957 r ~ r ' . CHAFfER 4 DESIGN 4-1 INTRODUCTION This chapter Introduces the desIgner. installer and/or user to the process whereby Bddger Industry Guard Dry ChemIcal Systems are designed. It outlines the pro- cess. introduces the limitations Imposed on desIgn by system hardware, as well as those mandated byperfor- mance considerations. It also gIves a brief Introduction to the use of industrial dry chemical in basic spray booth fire suppressIon applications. As the designer becomes famlllar wIth this material. they should remember that analysis and design is a careful, step-by-step process. All steps must be followed. none can be omitted. and all unlque aspects of a given application must be taken into account Jfthe resulting fire-suppression system is to delIver the desired results. All systems must be designed in accordance wIth the latest edition of NFPA Standard 17. "Standard for Dry Chemical Systems". NFPA Standard 33, "Standard for Spray Applications Using Flammable or Combustible MaterIal", and other applicable NFPA standards. All con- figm-ations are UL Listed to Underv.rri.ters Laboratories 1254. 1998 Edition. unless otherwIse noted. 4.2 VEHICLE SPRAY BOOTHS 4-2.1 Components of a Spray Booth Vehicle spray booths are used for paJnting automobiles and trucks, as well as otber types ofmobiJe equipment. They consist of three main components: 1. The work area where the vehicle Is painted. 2. The plenum. wh.1ch Is used to filter out overspray from the exhaust air dra\\-n through the work area. <1D. d. 3. The duct. which draws air through ruters In the work area and plemun with a fan. The duct then exhausts the filtered air. A typical vehicle spray booth configuration is shown In Figure 4-1. WORK AREA Figure 4-1. Typical Vehicle Spray Booth Configuration Although vchicle spray booths are manufactured in a v:mety of sizes and configurations, they can be broken into two maiD categoIies based on the design of the ex- haust system: cross-draft and down-draft. In the cross- draft booth. air 1s moved from front to rear In the work area. 1)'pJcally. fresh air enters the work area through inlet filters 111 the door(s) and exits through exJlO.ust mters Into a plenum at the rear of the bootb. In the down-draft booth, air is moved from top to bottom In the work area. 'TYPically. fresh alr enters the work area through inlet filters in the ceiling and exits through ex- baust filters Into a plenum on the floor of the booth. This manual will provide the deSigner/installer 'With the information necessary to identify the booth configura- tion and deSIgn/Install a Badger Industry Guard Dry Chemical System to achieve proper fire suppression. December 2003. UL EX 4684/ULC CEX 515 4-1 B900007 Mar .~i. ~007 g:~1 ALL SAFE 61 ~~~i 1177 BADGER INDUSTRY' GUARD DRY CHEMICAL SYSTEM FOR VEmCLE SPRAY BOOTIlS i'j'J.4957 ~, ;j 4-2.2 Vehicle Spray Booth Applications figure 4-21llustrates a few of the typIcal configurations one might encounter when deslgnJng a Badger Industry Guard Dry Chemical System for VehlcIe Spray Booth applications. CI"O'J~.Dr31l D,I,,~ 11>ru Down-t>r8ft Sid... f.xhKUftt DOWTl.O~ft R.ll~nd Floor Dow" o..rt PIt with Tu"r>ul Figure 4-2. Typical Badger Industry Gu;rrd Dry Chemlcal System Vehicle Spray Booth Applications 4-3 DESIGN PROCESS Analysis and design should be approached as a me- thodIcal process. and performed step-by-step. Only when all the steps are followed 1s the resulting protec- tion system complete. If any step is omitted. it Is prob- able that the system 'J"tilJ not meet the design as spec1fled in its listing. and may not operate as intended. The steps in the analysis and design process are: 1. Analyze area(s) to be protected. 2. Select nozzle locations. 3. Deternline cylinders and theLr locations. 4. Design and locate pipe within limitations. 5. Determine: and locate detection. 6. Df:tennine other auxlllary requirements. In addition to performing the anaJysis and design pro- cess, and having a general knowledge of dry chemical systems. the system designer must also have a working . knowledge of all system and sub-system l1mitations; this knowledge Is necessary to ensure the effectiveness of the installed fire-suppression system. Each design must allow for the llmitations of each part of the sys- tem: detector(s). actuator(s). nozzles. piping, cylinders and all..XiI1ary control requirements. For example, some detectors are unsuitable for some types of fire hazard: the three nozzles aVallable for use With the system will distribute eXtinguishing agent In d1fferent patterns; some systems w1ll require one kind of actuator rather than another. or may require a com- bination of actuators; and flnaUy. piping must be de- s1gned so that the agent Is cUstrlbuted effectively. The design limitations of industrial dry chemical sys- tems and their components are discussed in deta1lin this manual. and the designer should familiarize hlm- selfwtth them before beginning the design process. 4-4 COMPONENTS OF SUPPRESSION 4-4.1 Nozzles Three different types of Dozzles are ava1labIe for vehicle spray booth applicatJons: Total Flooding (TF). Duct/Ple- num (DIP) and 3-Way. See Table 4-1 for more informa- . tion. Table 4-1. Nozzle Information Nozzle Part Number Application Toto I Flooding 8100005 Work Area Pit plerun (erd-position). Du::tlPlerun 6100006 r.llsed-floor plenun. cross-druft plerum (box ard drive-thru twas) ard 9.l<hnsl dLlt.'1. 3-Way S100037 Pit plentr'tl (.vilJ'J tunnel) 4-4.2 ~~ The Badger Dry Chemlcal System Models DC-21 and DC-45 are used in modular configurations for work area. plenum and exhaust duct coverage using the.- TF, DIP or 3-Way Nozzles. The Badger Model DC-70 Is used for protection of the work area. plenum and exhaust duct of a basIc sIze vehicle spray booth. . B900007 Oe<:ember 2003. UL EX 486.t/ULC CEX 515 4-2 I,h I . :: i. : 0 0 7 9: : i A.M ,;LL SAFE 3i:?:i'ji~7 1-),).4'J57 ~. 'J HADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEIDCLE SPRAY BOOTHS 4-5 SYSTEM DESIGN: SUPPRESSION . Nozzle Coverages 4-5.1 4-5.1.1 WORK AREA Protection in the work area is based on a modular con- cept. A single TF Nozzle (PiN BI00005) can protect 0. work area module with the following limit.atiOns: Maximum module volume per nozzle; 1260 ft.~ (35.7 m3) Ma'droum module height per nozzle; 24 ft. (7.3 m) Maximum module area: 105 ft.' (9.8 m~) for 12 ft. (3.7 m) or less height- 52.5 ft.J (4.9 m2) for 24 ft. (7.3 m) height- Maximum module side length: 14 ft. (4.3 m) at 12 ft. (3.7 m) height~ 10 ft. (3.0 m) at 24 ft. (7.3 m) height. *Note: For heights in between 12 and 24 ft. (3.7 ill and 7.3 m), reference tables 4-2 and 4-3. . Table 4-2. Maximum Single Nozzle Work Area Module Slzes, Imper1.al . Modul4l Sldtt 2 800th (ft) Height [Dlm9nliiono Inside of the Table = Module Side 1 J (It) 1.5 8.0 8.5 1l.0 1l.5 10.0 :::; 12. 14.00 13.10 12.30 11.60 11.00 10.50 13 12.90 12.10 11.40 10.70 10.20 9.60 14 12.00 11.20 10.50 10.00 9.40 9.00 15 11.20 10.50 9.80 9.30 8.S0 8.40 16 10.50 9.80 9.20 8.70 8.20 7.80 . 17 9.80 9.20 B.70 13.20 7.BO 7.40 18 9.30 8.75 8.20 7.70 7.30 7.00 19 8.80 8.30 7.80 7.30 6.90 6.60 20 8.40 7.80 7.40 7.00 6.60 6.30 21 8.00 7.50 7.00 6.70 6.30 6.00 22 7.60 7.10 6.70 6.30 6.00 5.70 23 7.30 6.80 6.40 6.00 5.70 5.40 24 7.00 6.50 6.10 5.80 5.50 5.25 Noles: '. Module side Iimll.:ltlo~ for booth heigf'1s less than 12 It.. follow the Iimitahons for those of the 12 It heigh!. . An dlm8nsio~ .:Ire inside boolh dimensions. Shaded Olrea i~ the module FIgure 4-3. Work Area Module A nozzle can protect any work area module: size pro- \1ded none of the above limitations are e.,xceeded. The following tables are a guide outlining the max:!mUll1 single nozzle Um1tatlons Table 4-3. Maximum Single Nozzle Work Area Module Slzes. Metric Module Side 2 Booth (m) Height [Dlmenlllons Inllide of the Tabl" '" Modulo Side 1] (m) 2.3 2.4 2.6 2.7 2.g 3.0 ~ 3.7' 4.3 4.0 3.8 3.5 3.4 3.2 4.0 3.9 3.7 3.5 3.3 3.1 2.9 4.3 3.7 3.4 3.2 3.1 2.9 2.7 4.6 3.4 3.2 3.0 2.8 2.7 2.6 4.9 3.2 3.0 2.8 2.7 2.5 2.4 5.2 3.0 2.8 2.7 2.5 2.4 2.6 5.5 2.8 2.7 2.5 2..1 2.2 2.1 !3.8 2.7 2.5 2.4 2.2 2.1 2.0 8.1 2.6 2.4 2.3 2.1 2.0 1.9 604 2.4 2.3 2.1 2.0 1.9 1.8 - 6.7 2.3 2.2 2.0 1.9 1.8 1.7 7.0 2.2 2.1 2.0 1.B 1.7 1.7 7.3 2.1 2.0 1.9 1.8 1.7 1.6 Nolllll: -. Module side limitabore for booth heights less thaJ1 3.7 m, follow the Iimitahom for trose of the 3.7 m height. . All dimensiorc are Inside booth dlmensiorG. .- De('embu 2003. UL EX 4664/ULC CEX 515 4-3 B900007 Mal,~i, ~iJ07 9:~iAM ALL SAFE 3i~~~i9i77 BADGER lHDUSTRY GUARD DRY CHJ!.MICAL SYSTEM FOR VEHICLE SPRAY BOOTHS 1'1,),4957 ~, i IJ Figures 4-4 through 4-10 are examples of various work area configurations demonstrating the appUcatlon of the modular nozzle protection for the vehicle spray booth work area. Note: The following figures are examples only and do not represent limItations of the system. Figure 4-4. Work Area Module Configuration. ~"-- Figure 4-5. Work Area Module Configuration. '---__- Example 2___ FIgure 4-6. Work Area Module ConflguraUon. Example 3 . Figure 4-7. Work Area Module ConfIguration. Example 4- Uti. {S.l ml ;z1;.2S I\. 1'.:":1'. / /Ia.oml :.:':',;~~ C/ f-- 1R It. --i (4.~m) I Figure 4-8. Work Area Module Configuration, Example 5 . FIgure 4-9. Work Area Module Configuration, Example 6 . Figure 4-10. Work Area Module Conftguration. Example 7 8~00007 4-4 Decembe.r 2003. UL EX 4864!ULC CEX 515 Mar .~I. ~007 g:~~ ALL SAFE 5 i ~ 3 ~ I'J i 7 7 II ,) . 4 'J 5 7 r. i i BADGER INDVSTRY GUARD DRY CHEMICAL SYSTEM FOR VEIDCLE SPRAY BOOnIS . The nozzle Is to be located overhead within the module and at any posHion within a 2 ft.. 9 in. (838 rom) square area from the center of the module (see Figure 4-1 l). The nozzle tip is to be 0 to 4.75 in. (0 to 121 mm) from the ceiling. 2 ft." 9 in. j-(8J8mm)-j T c, i; Figure 4-1], Work Area Nozzle Location Parameters 4-5.1.2 SPECIAL APPLICATION: SIDE-WALL NOZZLE SYSTEM . The Badger Industry Guard Dry Chemical System for Vehlcle Spray Booths supports side-wall nozzle placement for protection of the work area. In this application. one DC-45 utilizing four total flooding nozzles (PIN B 1 00005) is used to protect a work area having maximum dimensions of 28 ft. L x IS ft. W x 9 ft., 2 il1. H (8.5 m Lx 4.6 m W x 2.8 m H). The four nozzles are placed along the side-walls aiming horizon- tCll1y towards the opposite wall as shown In Figure 4-12. Modular protection can be allowed. prOVided an entire DCA5 four-nozzle system is used without exceed- ing the maximum dimensjons of 28 ft. L x 15 ft. W x 9 ft.. 2 in. H (8.5 m Lx 4.6 m W x 2.8 m H) per work area module. Piping limitations for the Side-Wall Nozzle System are detailed In Figure 4-20. Note: This special sjde-wall system is independent of any of the parameters in Paragraph 4-5.1.1. None of the limitations in Paragraph 4-5.1.1 apply to tllls side-wall system. . L2U I'\.. mon: cll.S rn) ~ T H ~ 11.. 2 i~. ",ox (2.9 "'I 1 t'ot". r~lit1 ~ec:iel ~d~1J ,poem l:; In,"l:?C11~ent ct me pJr.Jmdt:j.; in P:3~~ 4!..'5.1.1-flClrO ~lrn'llJmilQll(JnSl.ln P~,.~grij?n 4,....!;.1.1 "ppry 10 IhQ ~1t1~#~1l11 k~Rrn. Figure 4-12. Work Area Protection. Side-Wall System 4-5.1.3 EXHAUST DUCT The Exhaust Duct is a fan-powered air channel that draws air through the work area, the plenum and out through the duct. The DIP Nozzle will protect either round or rectangular ducts up to 28 it. (8.5 m) in length (see Figure 4-13). Any change in duct direction or addi- tionallerlootb requires an additional DIP Nozzle. The duct nozzle must be centered at the duct entrance. and pointed in the direction of the air flow. The tip of the duct nozzle must be within 6 in. (152 mm) of the duct entrill1ce. The maximum diameter of a round duct Is 4811.1. (1219 mm); the ma.ximum per1meter for a rect- angular duct is 150.8 in. (3830 mm) and the ma.'Cimrnn diagonal is 48 in. (1219 mm). See Table 4-4 [or rectan- gular duct dimensions. Round Duct Rocbngular Duct Figure 4-13. Exhaust Duct Mth Nozzle Placement Table 4-4. Rectangular Duct Dimensions Rl>C1Hngulor Ducto Sid.. 1 Sid.. 2 (MHx.) 12.0 In. (305 mm) 46.4 In. (1179 mm) 1,1.0 In. (356 mml '15.9 in. (1166 mm) 16.0 in. (406 mm) 45.2 in. (11<\.8 mm) , 8.0 in. (457 rom) 44.5 In. (1130 mtl1) 20.0 In. (~6 rom) <13.6 In. (1107 mm) 22.0 In. (559 mm) 42.6 In. (101)2 mm) 24.0 in. (G10 rnm) 41.5 in. (1054 mm) 26.0 in. (660 mrni 40.3 in. (10201 mm) 28.0 in. (711 mm) 38.9 In. (988 mm) 30.0 In. (762 men) 37.<1 In. (950 mm) 32.0 in. (813 mm) 35.7 in. (907 mm) 34.0 in. (884 mm) 33.8 in. (859 mm) 36.0 In. (914 mm) 31.7 In. (60S mm) 38.0 In. (965 mm) 29-3 In. (7<\.1 mm) 40.0 in. (1016 mm) 26.5 in. (673 mm) 42.0 in. (1007 mm) 23.2 in. (589 IYlm) .1.4.0 In. (111 B mm) 19.1 In. (48S mm) 4<1.0 in. (11138 mm) 13.7 in. (348 mm) 4-5 B900007 Dece:01ber 2003. UL EX .16S4/ULC CEX 515 liL31 ,:i, :007 q:::AI,,\ ALL SAFE 5i::l:i'Jiil BADGER INDUSTRY GUARD DRY ClIEMICAL SYSTEM FOR VEmCLE SPRAY BOOTHS N,),4'J57 r r ' 4-5.1.4 PLENUM COVERAGE AND NOZZLE PLACEMENT Table 4-5 outlines the maximum single nozzle protec- tion for each of the V3I"ious plenwn configurations. As w1th the protection of the work areas. plenum protec tion is based on the single nozzle coverage. and can be modularized provided the limitations below for nozzles . employed do not exceed that of the single Dozzle. Thus, plenums with dimensions exceeding those below or pit plenums With changes in direction or additional hm- / I I Table 4-5. Plemun Coverage C'os~ Dr3ft (Box T YP9) DIP Dlmonsions per Nozzle (In~ldn Boolh Olmenglon5) 16 ft. Lx 4 fl. W )( 1 B n. H (4.9 m Lx 1.2 m W )( 5.5 m H) Nozzle Location Nonie Orientation/AIm Plenum Type Overhead cenler with olb~t of Slnight down toward Ooor 2 ft (0.6 m) Square from Ihe center or the mooule Nozzle tip 0 to 4,75 In. (0 to 121 mm) from ceiling Cross IlJ or Panl Log) 1 fl. to 3 It (0,3 m (0 0.9 m) bridge height 2 II. 10 3 fl. (0.6 m 10 0.9 m) sld~s D/P 15 It. L)( 4 It. W ~ 12 ft. H (4.6 m L ~ 1.2 m W x 3.7 m H) Ovorhead contor with o!f.;el of Sll1llght down toward ncor 2 n. (0.6 m) Square from the center of !he modulo ~ ~ NoWs tip 0 to 4.75 in. (010 121 mm) Imm ceiling Raisod Floor DIP 30 n. Lx 15 n. W x , It H HorizonlBl snd vertical cent..r of Aiming loward opposing wall . (9.1 mLx4.6mWxO.3mH) shortest side, or Hor1zont.:l1 ;)nd vertiCllI center of longesl side. j; 2 fl. (0.6 m) ofl3el alon!) horizonl'll cenrerline Nozzle tip 0 to 5.7S in, (010 146 mm) from _II DIP 4 fl. x 4 t\. cross~<;oction x 40 It L :l: 1 IL (0.3 m) Horizontal, Aiming horizon13lloward (1.2 m x 1.2 m =-secl"::ln x :l: 1 ft (0.3 m) Venlcal from rEI' end or pit 12,2m L) center of eift1er 4 x.l n, (1.2 x 1.2 m) end.race Nozzle tip 0 10 S, 75 in. (0 10 146 mm) Irom wall :J.Way 4 It )( 4 It 0..2 m )( 1.2 m) Inter1'..ection of main pit I~ . NoZ2Jo aiming verliC3l1y down !:!Q~m::lUl.O.:' -Main pit le'ls 18 II. (5.5 m) long centerl,ne and lunnel . Two ofaPoslng radial holes. centerline; 12 'n. p05 mm) each aong main pit legs (36 ft. [11.0 m] lotallenglh) from tho lop of pit . Middle r.ldlal hole facing the .Tunnet18 fl. (5.5 m) length sldo lunnol (Tunnel must be located 010 1B It [0 10 5.5 m] /rom . Smell aXIal hoiQ pointing down end of Str.:llghl pil) 3-Wey d ft. ., d ft (12m )( 1 ? m\ Inlersecnon of main pillog . Nozzle aiming horl2.':lntal cross-c;ectJon~ centerline nnd vertJ<..1ll.r.lnsilion . Two opposing rad.al holes, each .Maln pitlogs 18 ~. (5.5 m) Long centerline; 121n. (305 mm) facing m3in pit lege (36 It [1'.0 ml lo!<Jllongl!1) from the top of Pit . Middle radiol hole facing into -VeroC<l1 tr.:lnsjtion vartiOlI trnnailion 14 n. (0 m) height . Slilall axial holo raCing pit wall (Ve"lcallr3n~ltlon mu~t be located 0 10 18 I\. [0105.5 ml from the end of the w:Jlghl p,l) . Downdr;)1t P,I with Tunnel ~. " ~ .' SidlrExhu;]sl Downdraft with Ver\Jc.~1 Tran~itjon 8900007 4-6 Deccmbcr 2003. UL EX 486-'l/ULC (EX 515 IAH.~i. ~007 9:~~AM ALL S.AFE 5i~3~i9i77 ND.4957 ~. i3 BADGER INDUSTRY GUARD DRY CIrEMICAL SYSTEM FOR VElDCLE SPRAY BOOmS . Nozzle to be located anywhere within tho shaded area Cross Flow Drive Thru Nozzle Option 1. Shortest Side :t 2 ft. (0.6 m) Horizontal from centerline Nozzle Option 2, Longest Side i 2 ft. (0.6 m) horizontal from centerline . 1 ft (0.1 ml Max. Height Down Draft Raised Floor (Basement) Nozzle is 12" (25 mm) down from top of pit .~ End of pIt to centerline of tunnel must be 18 ft. (5.5 m) or less Down Draft Pit wlTunnel . '\ 4 ft. (1.2 "'I Nozzle to be located anywhere within the shaded area. Down Draft Side Exhaust 4 fl. (1.2 m) 4ft. p.2",) 14 ft. (d.J "'I 4 ft. (1.2 m) -:-..../ ~ Nozzle Is 12" (~~mml 36 n. down from top of (11 "" pit and a maximum of 15 ft. I.U m) from top of vertical stack. Down Draft Side Exhaust with Vertical Transition Figure 4-14. Plemun Nozzle Locations December 2003. UL EX 4684/ULC CEX 515 8[100007 '1.7 Uti Spraybooths 180 Draft Spraybooth Model UE-180"-CD ~ ~ The All New UniCure 180 is truly the Ultimate Crossdraft. The placement of the intake filters 180 degrees around the front of the booth gives a clean, even flow of air. The air flow is evenly distributed across the top and down each side of the Vehicle. A 30" exhaust fan moves the required amount of air with very low noise level. The air is exhausted in the rear center area, 8 ft. wide and 7 ft. high which puts the finishing touch to the UniCure 180's ultimate air flow. ETL Models Available Let us build one to your requirements! Inside Dimensions 24'-0" -1 External Exhaust _1 13'-6" -f- 8'-8" Outside Dimensions Length .... .27'-6" Width. . . . . .14'-0" Height .... .8'-4" Inside Dimensions Height .... .8'-0" Door Height .7'-10" Door Width. .8'-8" This Unicure Spraybooth Comes Complete All Necessary Galvanized Steel Construction Panels All Necessary Fasteners and Sealing Materials 2 Solid Product Doors with Hardware 1 Personnel Door with Window and Hardware 12-48" 4 Tube Fluorescent Light Fixtures 1-30" Exhaust Fan with 2 H.P. Motor 2 Extra Sections of Exhaust Duct 1 Exhaust Duct with Clean Out Door 1 Automatic Exhaust Air Ventilator All Intake Filters All Exhaust Filters Safety Features Air Safety Interlock Valve Exhaust Air Safety Switch Visual Manometer/Draft Gauge Uu~ Spfaybooths o ~I.I""""""" ~ ~~rr In full COilluleIlhl am ~ your ~cn. f'JJ werle shaff be d'cntJ ~ttfm..~ appll~~ builcfmg & ZOning cede --~ llGIII;I not spectflCally oo-.ed in thjs review. KEEPTIilS PLAN SETON SITEN ALL TIMES. ~~ 180 Draft Spraybooth Model UE-180o-CD 1) The spraybooth construction and exhaust air flow velocities are designed to meet or exceed OSHA standards. 2) Standard safety equipment includes interlock exhaust air safety switch and a compressed air safety valve for air interlock control. 3) This booth is constructed of 18 gauge galvanized sheet steel, with interlocking flange edges that are fastened together with self-tapping speed screws. Panels have exterior flanges to provide a smooth interior surface. 4) The doors are built with two inch by two inch square tube frames tor heavy duty service, and have a lip air seal. One 36" x 84" personnel access door is standard. The door can be located on either side to meet user requirements. 5) Standard exhaust system is furnished with a 30" diameter fan and open type motor. 6) Exhaust units and motors supplied are based on the booth installed with a maximum of 25' straight exhaust ducting. When additional ducting or elbows are used, a higher output tan and larger motor might be required. If so, consult your factory representative. 7) Dry filter booths are furnished with one set of 20" x 20" x 1" tacky intake filters and one set of 20" x 20" x 2" spun glass exhaust filters. The filters have a Class II listing by Underwriters Laboratories, and are Factory Mutual approved. 8) A draft gauge is furnished to indicate when the exhaust tilters need changing. 9) All light fixtures are 48" fluorescent 4 tube, 110 volt, 40 watt, UL approved with rated clear tempered glass. Optional light fixtures are available to meet Class I, Division II, and Class I, Division I hazardous area requirements. Light tubes are furnished with the fixtures. 10) Booths require electrical connections to the fan and light fixtures, and also mechanical duct system connections for air discharge to the outside, and hardware for anchoring the booth to the floor. Motor starters and start/stop stations are not included as standard equipment, but are available as options. 11) Caulking, rubber seals for doors, fasteners, and all necessary hardware for complete mechanical installation are furnished with all units. 12) Specifications subject to change without notice. UniCure Spraybooths . 104 Spence Lane. Nashville, Tennessee 37210 . Call toll free: 1.800-868.3033 . e.mail: unicure@spraybooths.com 5/02 JAN-26-2007 17:18 From:IMC 61588% 773 Uut3eure SPRAYBOOTHS 104 Spence Lane Nashville, Tennessee 37210 1-800-868-3033 (615) 889-3330 TN CAe !'i{oc.{) f' -- 30 r..."" ;< 1-1(> /"I '" t/ Dry booth - top exhaust \ 1 To:952 447 6050 P.4 liniCul" Spraybooths & lnterstate Marke'ting - Your Collision Repair Equipment Headquarters 1tHi~ Page 1 01'2 AME~CA.NMADEJ ~ .nJ~. I_,-<r, "EFE I fc'" I SPECIALS ~~aint Booths - UE 180 CD Crossdraft f I: I This UniCure Downdraft Comes Complete All Necessary Galvanized Steel Construction Panels All Necessary Fasteners and Sealing Malerials (2) Solid Product Doors with Hardware (1) Personnel Door with Window and Hardware/J/ (12) 48" 4 Tube Flourescent Light Fixtures (1) 30" Exhaust Fan with 2 HP Motor IOJ (,\ C(,' (2) Extra Sections of Exhaust Duct (1) Exhaust Duct with Cleanout Door (1) Automatic Exhaust Stackhead All Intake Filters All Exhaust Filters ETL Approved Models Available (". r;\\ f Safety Features: Air Safety Interlock Valve Interlock Exhaust Air Safety Switch Visual Manometer/Draft Gauge \' {i F..Q' QlItsjd ~uDjm~n~ iQ!ls Length 24' - 6" . v,...., Width 14' - 0" ^. (L...." Height 8' - 4" 1::)'''. Additional Information ~........ ~ UniCure UE 180CD The All New UniCure 180 is truly the Ultimate Crossdraft. The placement of the intake filters 180 degrees around the front of the booth gives a clean, el/en air flow. The airflow is evenly distrubuted across the top and down each side of the vehicle. A 30" exhaust fan mOl/es the required amount of air with very low noise level. The air is exhausted in the rear center area, 8 ft. wide and 7 ft. high which puts the finishing touch to the UniCure 180's ulilmate air flow. " 10 sw. $' It) fo?O. cJcf I d/ I 3-L/ (AJP.e /<:s aitjCCC -) -,I i~ C7- 7 IJt! I e; t Fc~~T Q~ i k-w;;~v ~J /)(;cr1Jav6y 1-800-868-3033 ~gL!Fst).nf 2rt^!l9tL9f1:" 1!1S1d~ Dim..~ I!sl_Ql!s Height 8' - 0" Door Height 7' - 10" Door Width 8' - 8" The spraybooth construction and exhaust air flow velocities are designed to meet or exceed OSHA standards. http://www.spraybooths.com/lJnicure_UE] 80CD.c1'm 12/5/2006 l [niCllle Spray booths & Interstate Marketing - Your Collision Repair Equipment Headquarters Page 2 of2 2. Standard safety equipment includes interlock exhaust air saftey switch and a compressed air safety valve for air interlock control. 3. This booth is COnstructed of 18 gauge galvanized sheet steel (powder coating optional), with interlocking flange edges that are fastened together with self-tapping speed screws. Panels have exterior flanges to provide a smooth interior surface. 4. The doors are built with two inch by two inch square tube frames for heavy duty service, and have a lip air seal. One 36" x 84" personnel access door is standard. The door can be located on either side to meet user requirements. 5. Standard exhaust system is funished with a 30" diameter fan and open type motor. 6. Exhaust units and motors supplied are based on the booth installed with a maximum of 25' straight exhaust ducting. When additional ducting or elbows are used, a higher output fan and larger motor might be required If so, consult your factory representalive. 7. Dry filter booths are furnished with one set of 20" x 20" x 1" tacky intake filters and One set of 20" x 20" x 2" spun glass exhaust filters. The filters have a Class II listing by Underwriters Laboratories, and are Factory Mutual approved 8. A draft gauge is furnished to indicate when the exhaust filters need changing. 9 All light fixtures are 48" fluorescent 4 tube, 110 volt, 40 watt, UL approved, Class I, Division II. Optional light fixtures are available to meet Class I, Division II, and Class I, Division I hazardous area requirements. Light tubes are furnished with the fixtures. 10. Booth requires electrical connections to the fan and light fixtures, and also mechanical duct syslem connections for air discharge to the outside, and hardware for anchoring the booth to the floor. Motor starters and start/stop stations are included as standard equipment. 11. Caulking, seals, fasteners, and all necessary hardware for the complete mechanical installation are furnished with all units. 12. Specifications subject to change without notice. HQMl": I IiVtiYLJIIJlGURl": I U:A~Ll\Jg/Fl~A!',-GING I W6RBA.I'LrrQETAJlo~ I G_Q1'Ht&I I ~~GIf\.b~ fl.A.1NT E39Qltli'l I Pfi~~TAIIQN;> I P6INLf';:1l)(_BQ~~~ I ffii\]v1E MQKS I YVO~j!:_~TinlQN~ I ELEQTRONl~M.!":h.~iJRING I CUSTOM ;>'y' ;>IEfV1;> lol!mQE;fm~fl Qnlin~ ;";'.'; hrw '!\\'\\\\'srrclybooths com/lfnicure _lJF 180('0 drll 12/5/2006 :. ~;- ! +--' Co C , 0 P -r , I'. ~ fi5 L ::> Ei~ 0, ~r I t . I !I cu I I t Co bl ~i ~ I !I N' I ! -~ ~ -6..J1.~_____~__([) AOVANTAO!F(!) liutll"r' l'if~ Co - K:"n.sQ! ::Il.y. MO / \ '."-. FEV 02 OJ 04 I OS RE\,I I I I I I f IcS'uO' 25'-U' +---- 25'-0' 25'-0' cs'-o' 1 25'-0' I , 4\..4rQ- "l'~_.. I 1 ft. ~I I I I I I I _Air. l-----4 /-10-0' I 77'-0' B...Hcier rASKE 240 MILKY'.IAY Sf. SO. COSMOS. MN. USA. 56228 Pro t'C\ Prior Loke Mochine Scg"lt, r I I I I , I , I I I I I I I I I t;"CI-NA~T 7b "l~ ]9'-U' .j 19'-0' tlro..in litl<<,. ,', UdclltU 1\ kllUI ie, gr Srl.:l:..n. .Ih.ftllf41n DC,.,rl 1ton, Unit 1 of 1 00 X 12S X 20 80' O' x 125' O' x 20' O' MN OJ / 50GSL / 20ll JCll I 90MPH Floor PIQ,n 1/21' ; 1'-0' fNS?ECTQR DATE D ., OJ ACCt:~ I t:!J AS SUBMITTED Cl ACCEPTED wm, CORRECTiONS AS NOTED Q NOT ACCEPTED-CORREGT &. RESUBMiT Tnese comments are for your infurmatbn. An IV or!< snafl be acne in tull compjjance with an app1i:2.l:!a buHding & zoning cede requ1remerrts inducing items net s;:ec.if:calfy n~2d In t\s r8'*'i{~\~~ KE:P~~lS PLtJ'J SE.:T ON SITE AT A;ll.. T!\::.:S. Prior Lake Meel Ver-5,60.0,5 12/2B/2006 12.. D,..0..109 No.. Rt:'W D/ '" h q/..j . ./ I ct . ./ '>C I?sly / ~<20 It fi '? ';>11> <2<2<2 f'h 0/;'[ .,,~. ~ ,~O' '-01' "~.. "- (Sly / "~O' .~ '-'-...;.... -'> ......,~O. ......, ....... 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'h-r:7fJ7i7 DATE ISSUED ~ CONTRACTOR~ PHONE 'IS"-" (7 -<.00," of NOTE: THIS IS NOT A PERMIT FOR ANY OF THE INSPECTIONS BELOW THE PERMIT IS BY SEPARATE DOCUMENT INSPECTOR DATE I ..--......"t I r ___ I - -. - a I (Prior to Backfill) I I PLACE NO CONCRETE UNTIL ABOVE HAS BEEN SIGNED ROUGH - INS FRAMING ...o__u --TrJ ELECTRICAL AlAS ~IfJIi AlA Ti~T COVER NO WORK UNTIL ABOVE HAS BEEN SIGNED I I FINALS - _ll(prior to Sodding) BUILDING ELECTRICAL -P~YM8IfJa HEATING DO NOT OCCUpy UNTIL ABOVE HAS BEEN SIGNED NOTICE This card must be posted near an electrical service cabinet prior to rough-in inspections and maintained until all inspections have been approved. On buildings and additions where no service cabinet is available, card shall be placed near main entrance. FOR ALL INSPECTIONS (952) 447-!:f~ Spraybooths 1 04 Spence Lane Nashville, TN 3721 0 UE180 CD CODES PACKAGE Intertek ETL SEMKO AUTHORIZATION TO MARK This authorizes the application of the Certification Marks shown below to the models described in the. ProductS(3) Covered section when made in accordance with the conditions set forth in the Certification "'--/ Agreement and Listing Report. This authorization also applies to the multiple Iistee model(s) identified on the correlation page of the Listing Report. Applicant: Interstate Marketing Corp. Unicure Spraybooths 104 Spence Lane Nashville, TN 37210 USA Contact: Name: Ken Jenkins Manufacturer: Same as applicant Party Authorized To Apply Mark: Report Issuing Office: Duluth, GA Report No.: 197*5881-002 Product Covered: Paint Spray Booth; models UE-I80-CD, UE-2489-CD, UE-2489-SDD, UE-2489-DD- DF The product covered by this report is a paint spray booth for refinishing automobiles and small commercial vehicles. They are constructed, operated and maintained in accordance with NFPA 33. The product is erected on site and permanently-connected to the supply source and installed with an approved fire suppression system. NFPA Chapter 33 (2003) Spray Application Using Flammable and Combustible Materials Phone: 615/889-3330 Same as applicant Description: Standard(s): This document is the property of Intertek Testing Services and is not transferable. Only the Applicant may reproduce this document. The certification mark(s) may be applied only at the above noted location of the Party Authorized To Apply Mark. ~us Authori~ed!l.fftCfrlu~~~ -0 William T. Starr, Certification Manager 9700307 Date: Mill' 15~ ).ctJi I Control Number: This document supersedes all previous Authorizations to Mark for the noted Report number. Intertek Testing Services NA Inc. 165 Main Street, Cortland, NY 13045 Telephone 800-345-3851 or 607-753-6711 Fax 607-756-6699 S:> 16.3. '1 Ca (t:10/C5:; "/;z(::a!.J:".! Ud SPRAYBOOTHS 104 Spence Lane Nashville, 1N 37210 1~3033 (615) 889-3330 www.spraybooths.com To Whom It May Concern: The UniCure Spraybooth UE180 CD is manufactured in compliance with OSHA- NFPA-IBC. CODE #1910.107-9B 1. Construction ~ 18 Gauge galvanized steel. Filtered intake. Filtered Exhaust. 2. Interior Smooth surfaces. 3. Floor Channel 16 Gauge galvanized steel. 4. Airflow Air velocity 100 linear feet per minute. 5. Dry Overspray Collectors 22 Gram fiberglass 96.5% efficiency. 6. Illumination Fixed lighting that illuminates through rated tempered glass. a. Glass-ANSI-297.1 1984 b. Light fixture - AN91/UL 1570-ETL 92411 7. Exhaust Fan a. Belt driven tubeaxial fans. b. Tubeaxial fans designed for use in industrial ventilation. c. Designed to operate in any position. d. Precision balanced spark resistant aluminum fan blades. e. Maximum operating temperature of 200 degrees Fahrenheit. f. Daytona Electric Manufacturing Co. certifies that the tubeaxial fans shown here in our licensed to bear the AMCA seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and comply with the requirements of the AMCA Certified Ratings Program. SPRAYBOOTHS 104 Spence Lane Nashville, Tn. 37210 1-800-868-3033 (615) 889-3330 UNICURE'S COMPLIANCE WITH NATIONAL SAFETY CODES INTENTION OF THIS REPORT The intention of this report is to identify the applicable code requirements and to confirm that UniCure Spraybooths, built in the USA for Interstate Marketing Corporation, are designed and built to conform to or exceed them. MANUFACTURERS SPECIFICATIONS COMPARED TO NFPA & IBC CODES MANUFACTURED IN COMPLIANCE WITH OSHA - NFPA - IBC - NEC CONFORMS TO IBC 2003 This code sets forth the minimum requirements for automotive paint spraybooths. By reference it requires full compliance with the National Fire Protection Association Standard No. 33 entitled "Spray Application Using Flammable and Combustible Materials". NFP A CODE It requires that "The booth be constructed of steel not thinner than No. 18 MSG, securely and rigidly supported". UNICURES CONSTRUCTION The construction of UniCure exceeds this code by using steel panels, interlocked by exterior flanges forming a super rigid structure with smooth interior walls. The panels are built of 18 MSG galvanized steel. A sealant is used in every joint. By design, the structure is pressurized and air tight. This type of construction also surpasses the noncombustible requirements of the code. Page 1 of 4 NFPA CODE It requires that the spraybooth must be'designed to sweep air towards the exhaust outlet. The interior must be structured to prevent pocketing of residues and to facilitate cleaning and washing without mechanical injury. UNICURE'S CONSTRUCTION The walls, ceiling, floor, doors, filters and lighting arrangement are in full compliance as all surfaces are smooth and free of pockets. NFPA CODE It requires that all metal components of the spraybooth should be permanently grounded. UNICURE'S CONSTRUCTION The electrical power box of UniCure is designed for permanent grounding of the whole structure. The power execution of the electrical works at the erection site should be monitored by the local electrical authorities. NFPA CODE Any flame or source of ignition shall not be placed within the paint spraybooth. UNICURE'S CONSTRUCTION The electrical motors, fans, heated air make-up system and electrical components are all/ocated outside the spraying chamber and separated from it by walls that exceed the code requirements. Internal lighting is provided by exterior mounted light fixtures, which are double protected from flammable vapor exposure. First, they are protected by the installation of a gasketed glass enclosure. Second, by the downdraft motion of the air that will exhaust all overspray produced in the chamber, vertically down and away from the light fixtures. Electrical wiring providing power to the unit must be field installed once the booth is constructed. The wiring must comply with NFPA code 70. A competent licensed electrician must install this system, under the permit and inspection of the local electric code official. UniCure prevents vapors from escaping the spraybooth when a door is open. Micro switches located on all main doors close a solenoid valve that stops pressurized air from reaching the gun. As long as any door is open no spraying is possible. Page 2 of 4 IBC AND NFPA CODES SPECIFY . The ventilation of a booth should provide a safe atmosphere inside the spraying chamber by using the appropriate percentage of fresh air intake. UNICURE'S CONSTRUCTION UniCure uses 100% fresh air during the spraying and baking cycles. Air is brought from the outside to replace the air inside the spraying chamber 6 times a minute. Volatile fumes and paint thinners are always exhausted and never re- circulated. The volume of air and the speed of exchange exceed the standard's requirements. Purification of the exhausted air is not a code requirement but UniCure is designed to comply with Environment Protection Standards. Its double, progressively denser, paint stop filters conform to the most stringent state and local codes. NFP A CODE It requires that the spraying area be protected with an approved automatic fire extinguishing system. UNICURE'S CONSTRUCTION The unit is designed to accept: a. b. c. Automatic water sprinklers. Dry chemical. Halon 1211 /1301 In this manner UniCure complies with the section 416 of the IBC code that requires the installation of an approved automatic fire extinguishing system. NFPA CODE The code provides an exception for single enclosures used from spraying and baking. It states that a heating system installed outside and adjacent to the paint spraybooth must be equipped with an interlocking ventilating system arranged to: a. Thoroughly ventilate the drying space before the heating system could start. b. Maintain a safe atmosphere by separation from any source of ignition. c. Automatically shutdown the heating system in the event of failure of the ventilating system. All these safeguards are incorporated into the UniCure Spraybooth. Page 3 of 4 In addition, the following is a list of SAFETY FEATURES used: *Thermocouples are installed in the air stream of the heated air make-up system to automatically shut off the burner in the case of an undue rise in temperature. *AII doors close from the inside. All units are provided with a service door, with safety glass, X" thick and over a one hour fire rating. *A solenoid valve allows passage of pressurized air to the spray gun only when the ventilators are on and all doors are closed. No overspray and paint fumes can exit the pressurized cabin and contaminate the outside work area. *In the spray cycle the fans that are in operation move 12,000 CFM and provide the correct air changes per minute. No air that has passed by the spraying chamber is ever re-circulated in the spray cycle. *An efficient filtration system arrests virtually all pigment and pOllutants before the air is discharged back into the outside atmosphere'. CONCLUSION UniCure is designed and manufactured to meet or exceed the requirements set forth by the National Fire Protection Association's "Standard for spray application using flammable and combustible materials" Number 33-1932, and the IBC, International Building Code, 2003, Section 416 "Application of Flammable Finishes". These are nationally recognized and are generally the basic requirements for state and local codes. There may be additional requirements specified in state or local codes. Exception: Consult local codes for fire suppression systems requirements. Page 4 of 4 Uue&tlte SPRAYBOOTHS 104 Spence lane Nashville. Tennessee 37210 1.800-868-3033 (615) 889-3330 TN October 22, 1996 UNICURE EXHAUST FANS J. Belt driven tllbeaxial fans with spark resistant Cllulllinlllll blades. 2. Tubeaxial fans designed for use in industrial ventilation systems to exhaust paint spraybooths, cleaning tmlks and mixing roOIllS. 3. Designed to operate in any position. 4. Precision balanced spark resistant aluminulTl fan blades. 5. Maximum operating temperature of 20(Y' F. 6. Dayton Electric Mfg. Co. certifies that the tubeaxial f:1ns shown herein are licensed to bear the AMCA Seal. The ratings shown are based on tests and procedures perfonned in accordance with AMCA Publication 21 I and comply with the requirements of the AMCA Certified Ratings Program. Uueee'ee SPRAYBOOTHS 104 Spence Lane Nashville, Tennessee 37210 1-800-868-3033 (615) 889-3330 TN Dry booth - top exhaust \ '"' -- 1 Freudenberg , '-:iltermat Type LF2020 (R-1) LF2020 (R-1) was designed by Viledon for equipment protection or for general filtration requirements. The progressively structured single ply media is thermally bonded and treated with a special adhesive tackifier. The combination provides the following characteristics: ~ LF2020 (R-1) pads are designed for 95% efficiency on 10 micron particles and larger. ~ LF2020 has a tackifier throughout the entire media, applied using a proprietary process, achieving maximum protection against the migration of paint damaging particles. ~ LF2020 is available in cut pads and rolls. In addition, Viledon also offers self-supporting LF2020 panels which incorporate an added prefilter layer with the product name R-1. > LF2020 is environmentally friendly, designed to comply with most landfill regulations. ~ UL 900 Class 2 ~ Humidity resistant up to 100% relative humidity. ~ Temperature Resistance: Continuous 2120F, Peaks 2500F ~ Viledon's development team is continually creating new products to serve emerging markets and meet changing specifications. " viledon@1 Viledon@ is a registered trademark of the Freudenberg Group ~ Viledon's media is thermally bonded and tackified. ~ Progressively ~ Vi/edon's LF2020 structured media for media is also enhanced filtration. available with scrim. .,~"'<...,~.,.''''.,. ~~~~,....""';.. z ' I 'I . I Z , ,., AIR FILTEH. TESTING L,ABORATORIES, INC. 4632 Old LnGrnnge Rond Crestwood, Kentucky 40014 flEPorn NO. 6267 TEST NO. ----.-----.----------------- PAINT ARRESTOR FILTER PERFORMANCE TEST REMOVAL EFFICIENCY AND P^'NT HOLDING CAPACITY ----------._-~._---------------_._---_._----._------ --- DEVICE TESTED TFST REQ{'ESTED RY SUPERIOR GL^SS FIBERS. INC. MANUF^CTlJnFR SUPERIOR GL^SS FIBERS, INC. PnoDUCT N^MF GLASS rlBER P^INT ^RRESTOR r^D . lOW LAnOnATOflY PflOClJrlEIJ lEST SAMPLE FURNISHED BV M^NUF^CTURER MODEL NO. ESI Sf-lUES H 15-5500 TVB 25-300-22-C-4-00 DIMENSIONS 20 IN. II 20 IN. W 2 1/2 IN. D -- rnoDUCT DEscnlPt ION: GLASS riDER r^D - 22 GRAM VB orw r^ ------------------.------------------. TEST CONDITIONS ^IRFLOW nA T E PAINT APPLICATION nAlE ^'R TEMPERATURE DESCRIPTION OF rAINT USED ^'R DRV SYN filET IC ENAMEL 150 1 75-85 FPM OT/40 MJ DEGREE -- ~--- -~._---------- TEST RESULTS INrTlAL RESISTANCE ClEAN PAINT MUlESTOn nnFn WEIGHT GAIN PAINr NUlFSTon rlllFn nNAL ARREST ANCE FIt TERS VVEIGI fT GAIN TOTAL WEIGHT PAINT FED (DRY OASES) PfTlFORMANCF. TO CltANGF OUT RESISTANCE AVH1^GE PAltH OVER SPRAY REMOVAL ErnCIENCY PAINT f10LDlNG CAPACrTY ll~ronAMS J 0.03 IN.W.G. 1708.4 GRAMS 55.93 GfV\MS 1764.33 GRAMS 1.00 IN.W.G. 96.5 % 2.95 POUNDS OR ------ OATES OF TEST 1 EST SlJPERvlSOn ENGINEERING APpnOV At 8-16-1991 ~.4..../. 1,.. _, . 1" _ ,. -. " }, .- ,~. ~".- " ,." '. .. ; ~ -:-./ D^.v1O J. \1..... ~ .;; ( MUnPHY JR. \.-/; : 6035 /,. . ~ - le- I -17 \ -t o/~ ,,' . ~.'" r"'u/SSTE. E.,n,~/ y' . ') . /J ,~.,(.. . ~,. S/(J(I!Al ~.~- ~ ? . 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