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HomeMy WebLinkAboutBurger King Specs 84-414 \/ A 5 04 7 L 14 - L{ ( J- ~lt~~~ SPECIFICATIONS FOR J ./ ) \ J ~ - "/ ~ ).1. \ --:;~ ---- 1/ REVISED 6-10-83 .~ BURGER KING CORPOHATION -- :. '~.,--,~'". "---'Y-A' ,~-- .;-_- "'- _n ,". ___t.J..1'-"-.. ... .,.....,.,..'\.:""~ . ~_... '" .~.. _.__.,_. . _ .~ ~." _ ". TABLE OF CONTENTS OF PROJECT MANUAL DIVISION ONE - GENERAL REQUIREMENTS,: 01002 Codes and Regulations 01300 Submittals 01400 Qu~lity Control 01401 Inspection Work 01402 Guarantee 01500 Temporary Facilities and Controls 01600 Materials and Equipment DIVISION TWO - SITE WORK: 02001 General 02100 Clearance of Site 02110 Demolition 02120 Clearing and Grubbing 02200 Earthwork 02210 Site Grading 02220 Excavating and Backfill 02230 Soil Stabilization 02250 Soil Poisoning 02500 Site Drainage 02600 Paving 02610 Walks 02617 Pavement Sealing 02620 Road and Parking Appurtenances 02700 Site Improvements 02710 Fences DIVISION THREE - CONCRETE: 03001 Reference Standards 03100 Concrete Formwork 03150 Expansion aQd Construction Joints 03200 . Concrete Reinforcement 03300 Cast in Place Concrete 03370 Grout 03390 Concrete Tests Table of Contents Paqe 3 DIVISION SEVEN - THERMAL AND MOISTURE PROTECTION: 07001 Standards 07190 Vapor Barrier 07200 Building Insulation 07300 Wood Shingles 07500 Membrane Roofing 07600 Flashing and Sheet Metal 07700 Barrel Concreto Roof Tiles 07800 Roof Accessories 07900 Caulking and Sealants DIVISION EIGHT - DOORS AND WINDOWS: 08001 Reference Standards 08002 Workmanship - General 08100 Metal Doors and Frames 08200 Wood Doors and Frames 08400 Entrances and Storefronts 08550 Sliding Servi~g Window 08700 Hardware and Specialties 08701 Schedule of Finish Hardware 08730 Weather Stripping 08800 Glazing DIVISION NINE - FINISHES: 09001 General 09180 Cement Plaster/Stucco 09250 Gypsum Wallboard 09300 Tile 09320 Unglazed Paver Tile 09330 Quarry Tile 09500 Acoustical Treatment 09900 Painting and Wal1covering 09970 Prefinished Panels Table of Contents Page 4 DIVISION TEN - SPECIALTIES: 10001 General 10160 Toilet Partitions 10350 Flagpole 10400 Identifying Devices 10500 Lockers and Shelving 10800 Toilet Accessories ". DIVISION ELEVEN - EQUIPMENT,: 11001 General 11100 Safe 11400 Food Service Equipment DIVISION TWELVE - FURNISHINGS: 12001 General l2120 Photo Mural 12300 Cabinets 12500 Window Treatment 12700 Seating 12800 Furnishings . DIVISION THIRTEEN - SPECIAL CONSTRUCTION: Not Used DIVISION FOURTEEN - CONVEYING SYSTEMS: Not Used . Table of Contents Page 5 DIVISION FIFTEEN - MECHANICAL: 15010 General Provisions 15050 Basic Materials & Methods 15060 Pipe and Pipe Fitting 15080 Piping Specialties 15120 Valves 15180 Insulation 15200 Water Supply Systems 15220 Water Supply Piping Systems 15230 " Domestic Hot Water Systems 15300 Soil and Waste Systems 15310 Soil and Waste Piping 15315 Storm Drainage System 15460 Plumbing Fixtures and Trim 15520 Fire Fighting Devices 15560 Dry Chemical System 15614 Gas Piping System 15770 Packed Heating and Cooling - General 15771 Equipment 15900 Controls and Instrumentation 15910 Inspection, Testing and Balancing DIVISION SIXTEEN - ELECTRICAL: 16010 General Provision 16012 Codes and Standards 16020 Electrical Systems Schedule 16030 Tests 16100 Basic Methods and Materials 16110 Raceways 16120 . Conductors 16130 Wire Connection and Devices 16134 Panel board and Main Distribution 16150 Motor and Motor Control 16190 Supporting Devices Table of Contents Paqe 6 DIVISION SIXTEEN - ELECTRICAL: 16401 Underground Service 16450 Grounding 16430 Feeder Circuits 16485 Branch Circuits 16500 Lighting - Interior and Exterior 16600 Special Systems - Computer 16700 Communications System 16740 Telephone' 16690 Controls and Instrumentation DIVISION 1 GENERAL REQUIREMENTS 01001.00 GENERAL REQUIREMENTS 01300.00 SUBMITTALS 01400.00 QUALITY CONTROL 01401:00 INSPECTION OF WORK 01402.00 GUARANTEE 01500.00 TEMPORARY FACILITIES AND CONTROLS 01600.00 MATERIAL AND EQUIPMENT . . ,~""~"~__-,-""",,,,,,,,,,,,,~",,.~,~~,,-,,,,,~'~"_"'_...n"'___.....,...._._>__--......'~,____.._,_____.....__... DIVISION 1 GENERAL REQUIREMENTS 01001.00 GENERAL REQUIREMENTS .01 General conditions and applicable section of all contract documents are hereby made part of the requirements for the work of all divisions of the specifications and the contractor shall consult them in detail in connection with each section of the work. .02 Each contractor shall visit the site and be responsible for becoming familiar with conditions effecting the construction before submittina his bid. .03 Where the drawings show only a portion of the work in full detail and the remainder is shown only in outline, the portions in outline must be executed as required, for like portions shown in full detail. Where ornament or other detail is shown by starting only, such detail must be continued throughout the parts in which it is shown and throughout all similar parts of the work unless otherwise implicitly required. .04 The work "all" has been omitted in many cases from these speci- fications. Since the General Contractor is responsible to furnish a complete building and supply the necessary labor, materials, services and systems to perform all work. .05 These specifications shall be supplemented by notes on the drawings and all applicable portions of governing local and/or state building codes, which relate t9 work and requirements specified in the codes shall be followed in the same manner as if noted in these specifications. Where the requirements of the codes and these specifications differ the more stringent shall govern. 01002.00 CODES AND REGULATIONS .01 All work is to be installed as shown on the drawings, as herein specified and in accordance with the governing Building Code, codes and regulations of state and local authorities and the National Board of Fire Underwriters, whichever may have juris- diction. "If drawings and/or specifications are in conflict with the authorities having jurisdiction, the more stringent requirements shall be adhered to. Each contractor shall state in his bid where drawings and/or specifications differ from codes and regulations and these discrepancies should be reported to the architect/engineer. .02 All materials should be approved by the governing authorities prior to installation. The general contractor is to be responsible for the approval of all installed materials. Should a discrepancy occur between a specified material and a code requirement, the general contractor must notify the owner and architect prior to- commencement of the work. 01001.00 - 01002.02 .03 Contractor shall file all necessary drawings and specifications with the proper authorities and pay for and obtain all permits, certificates of approval and other legal notices required for this work. .04 All work not covered by .01 to be installed in a neat, workmanlike manner, conforming to accepted standard practices or recommen- dations of the various technical societies, institutions and associations under which the work is performed. 01300.00 SUBMITTALS .01 Shop drawings: submit as required in the various sections of these specifications, as called for on drawings or required by owner or local building offic~als. .02 Samples: where required by the architect, samples of materials are to be submitted for approval at least four (4) weeks before it is de~ired to commence ~eliver;es. 01400.00 QUALITY CONTROL .01 All workmanship and finish must be first class in every particular and strictly inaccprdance with the approved drawings. All work made in sections shall be carefully fitted together.. All units shall be property laid out and spaced between terminals. .02 Before commencing with the work, the contractor shall verify measurements at the building site and notify the architect/ engineer of any differences that may exi.st between actual dimensions and those indicated on the drawings. .03 Preparatory work: the contractor shall 'be r~sponsible for inspecting and accepting all areas to receive work specified in each respective division as to proper job 'conditions and coordi- nation of work with other trades. ' .04 Securing to other work: the contractor shall do all work required in the fitting and setting of his materials in place. The contractor shall do all cutting and fitting required in connection with the fitting of his work to the adjoining work of other contractors. He shall provide all connecting members or materials for properly securing work as may best be suited for each case. ' .05 Should any discrepancy occur between drawings or specifications, or a conflict occur, the contractor must notify the architect/ engineer for a clarification prior to continuing with the work. If the contractor proceeds with the work without requesting the proper interpretations and/or specification, he may be required to remove and replace such work at his own expense. 01002.03 - 01400.05 01401.00 INSPECTION OF WORK .01 The architect/engineer shall have the power to reject any materials or workmanship which he may deem defective, and such rejected materials or workmanship may be replaced by materials and workmanship of good quality to the satisfaction of the architect. All materials so rejected shall forthwith be removed from the site of the works within twenty-four (24) hours. 01402.00 GUARANTEE .01 All workmanship and materials shall be guaranteed for a period of one year from the date of final acceptance unless specified otherwise for a longer period of time on specific items. The contractor shall be responsible for replacing or repairing his own defective work, as well as pay all costs incidental thereto, . including damage to other work, f~rnishings or equipment. 01500.00 TEMPORARY FACILITIES AND CONTROLS .01 Temporary facilities: provide as required in specific sections of these specifications or as required by local or state codes. .02 Tests and fees: supplied and paid for by contractor except as noted elsewhere. 01600.00 "MATERIALS AND EQUIPMENT .01 'Description of work: the contractor shall furnish all labor, materials, equipment, services and operations to complete the work as described in each division and work reasonably inferable from the drawings as is herein specified, and/or lastly as is normally done in practice. .02 All materials: new, free from defects and of American manufacture, and conforming to standards under whose requirements they were manufactured. .03 Receiving and storing materials: all materials must be delivered in original unopened packages with the manufacturer's name and contents legibly indicated and stored in a safe enclosed area protected from damage until ready for use. .04 Operating and maintenance manuals for equipment submitted as required elsewhere. 01401.00 - 01600.04 DIVISION 2 SITE WORK 02001.00 GENERAL .01 Except where portions of these specifications are more exacting, work of this division shall comply with all applicable provisions of the general scope of work. . .02 This work shall be executed in an orderly and careful manner and shall conform to accepted AlA standards. 02100.00 CLEARING OF SITE .01 The contractor shall furnish all labor, equipment, appliances and materials necessary to fully complete all operations in connection with the clearing, back-filling and grading in strict accordance with this section of the specifications and as shown and noted on the drawings. Work covered under these specifications shall be in the areas noted on the drawings to be constructed under the base bid and accepted alternates. .02 The contractor shall personally inspect the site of the proposed work in order to become familiar with all the conditions under which the work is to be, done prior to submission of bids. .03 Clearing and grubbing shall consist of the satisfacto"ry disposal of all 'vegetation, together with the down timber, snags, brush, weeds, stones, boulders, rubbish, stumps, hedges, etc., occurring within the area shown on ~ite plans. Clearing operations shall be conducted so as to provide for the safety of employees and others. 02110.00 DEMOLITION (WHEN REQUIRED) .01 Furnish all labor and equipment necessary for demolition of existing structures as required. .02 Obtain and pay for all permits and fees required for execution of work. .03 Notify applicable utilities companies and arrange for cut off of all facilities and protect all remaining facilities. .04 Provide protection of public adjacent property where required. .05 All equipment and materials resulting from the demolition shall become the property of this contractor who shall remove same from site unless stated otherwise by contract. .06 All existing structures shall be removed in its entirety including, but not limited to footings, utilities and any pavement, etc. .07 Masonry shall be demolished in small sections, bracing and shoring shall be used where necessary to avoid collapse of the structure. .08 Street and road shall be kept clean of debris. .09 All materials, rubbish and debris resulting from the demolition or clearing of the site shall be promptly removed from the premises and disposed of by the contractor. 02001.00 - 02110.09 02200.00 EARTHWORK .01 Classification of excavation: borings may be made at building site by the owner when he considers it necessary to ascertain the character of the excavation material to be encountered. If, however; a material encountered is not of the type specified it shall be removed from the site and replaced at the contractor's expense. .02 Top soil, if of a suitable quality a sufficient amount may be retained for landscaping. 02210.00 SITE GRADING .01 Elevation and grade lines markp.d on the drawings indicate the height in relation to a datum point. See survey for datum point and verify same in field., Before commencing any work the contractor shall carefully box and protect any trees and shrubs' that are located in and around the building which may become damaged from power equipment~ materials, etc. .02 All suitable earth excavation shall be graded on th~ premis~s. After all rubbish, debris, tools, etc., is removed from the premises, the contractor will level and grade around the building by hand raking away from the building. The contractor shall rough grade areas to be landscaped to within three (3) inches of finished grades. 02220.00 EXCAVATION AND BACKFILLING . .01 Excavation: the site indicated on the drawings shall be cleared of all overburden and obstructions other than noted and any other items which will interfere with the construction operations. The excavation shall conform to the dimensions and elevations indicated on the drawings for the building. The footings shall be installed per governing code. A. In conditions where suitable bearings are not encountered at elevations indicated on the drawings, the architect/ engineer may direct in writing that the elevation be carried to elevations of suitable bearing. The excava- tion, if under slabs, shall be restored to the proper elevation in accordance with the procedure hereinafter specified for filling, or if under footings, the height of the footings shall be increased, as may be directed by the architect/engineer. Excavation shall extend to a sufficient distance from walls and footings to allow for placing and removal of forms, installation of service and for inspection. Refer to drawings when special foundations are required. 02200.00 - 02220.01 B. Undercutting is permitted only when approved by the engineer in writing. Any topsoil, or suitable excavated material which is required for the exterior grading, shall be separately stock-piled. C. Drainage in the vicinity of the building: the contractor shall control the grading in the vicinity of the building and other structures so the surface of the ground will properly slope to prevent water from running into exca- vated areas. Any water which accumulates in the excava- tion shall be removed promptly. The contractor shall provide and maintain all required bilge pumps, suction and discharge lines, well points, etc., and power for running same in sufficient number and capacity to keep all excavations, pits, trenches, etc., free from standing water at all times. D. Shoring: such shoring, including sheet piling, as may' be req~ired during excavation shall be installed to protect the banks adjacent t6 ~aving structures and utilities. . E. Excess material: the contractor shall use as much of the excess material, if deemed necessary from the exca- vation as possible. All excess material shall be removed from the premises at no expense to the owner. ,F. Removal of utilities: when utility lines are encountered within ,the area of operations, the contractor shall notify the architect/engineer in ample time for the necessary measures to be taken to prevent interruption of the service. ~02 Filling: Where concrete slabs are placed on earth, all loam and organic or other undesirable material shall be removed. Where fill is required to raise the subgrade for concrete slabs to the elevations as indicated on the drawings or as required by the owner, such fill shall consist of an approved sand. Sand used for fill shall be placed in layers not to exceed 12 inches in thickness and thoroughly compacted to not less than 95 per cent maximum density. Each layer of fill shall have a moisture content such that the required degree of compaction may be obtained. Compaction shall be in a manner approved by the architect/engineer. All fill required shall be furnished and installed by the contractor at his expense. All fill inside the building and under exterior concrete platforms shall be sand. .03 Exterior backfilling A. Material for backfilling shall consist of earth free of trash, lumber or other debris. Backfill shall be placed in horizontal layers not in excess of 12 inches of thickne~s, and shall have a moisture content such that the required degree of compaction may be obtained. Each layer shall be compacted by hand or machine tampers to a density indicated on the drawings. 02220.01 - 02220.03 B. Extreme care shall be taken when backfilling against the concrete foundation wall where the ~ater impermeable membrane is applied to the surfaces. No very coarse aggregate, stone, rock or, brick of any kind shall be placed against the wall during the backfilling operation. Care shall be taken to insure that the waterproofing coats are not gouged or otherwise damaged by the equipment used in backfilling. Any waterproofing material damaged or gouged shall be replaced at the expense of the contractor. 02230.00 SOIL STABILIZATION .01 Furnish all labor, equipment, supplies and materials in connection with the excavation; excavation for drainage structures and side ditches. Construction of embankment, shoulders and gutter; preparation of subgrade including spot reinforcement; and grading, including all hauling, wetting, rolling and other operations pertaining thereto for the parking areas, drives, and the concrete sidewalks, all as shown on the drawings, and/or specified, and subject to the terms and conditions of the contract. .02 Applicable standard: A.A.S.H.O. T-99- latest edition. .03 Definitions: A. General excavation consists of excavating and grading for the parking areas, drives and, concrete sidewalks, excavating unsuitable materials, regardless of character, from the subgrade; and disposing of excavated materials. General excavation includes any excavation or grading along said areas required to produce in place the materials necessary for embankments and fills, and to replace unsatisfactory materials from other excavation or grading operations. B. Spot subgrade reinforcement consists of providing and placing specially selected reinforcement material at the contractor's expense in the excavations made by the removal of soft, unstable or otherwise unsuitable subgrade materials, and on fills within designated areas, as directed by the architect/engineer. C. Subgrade preparation consists of dressing, shaping, wetting and compacting of the subgrades to the full width of the areas to be paved and as specified and indicated on the drawings. D. Ditches shall mean gutters, side ditches, diversion ditches, inlet and outlet ditches to and from culverts and other structures, and outlet and other ditches in connection with surface drainage. 02220.03 - 02230.03 .08 .09 ' . .04 E. Compaction: except as other'wise specified, the degree and density for embankments and subgrades shall be determined and controlled in accordance with the require- ments of A.A.S.H.O. Standard Nethod T-99 latest edition, with the following modifications: (1) The wei9ht of the rammer or metal tamper shall be ten (10) pounds. (2) The tamper shall be dropped from a height of 18 inches above the sample. (3) The samples shall be compacted in five (5) layers each approximately one (1) inch thick. Utilization of excavated materials: use suitable material removed from the excavations, insofar as practicable, in the formation of embankments, berms, subgrades, shoulders, slopes, bedding, backfill for culverts and other structures. Do not waste excavated material. Dispose of materie.l authorized to be wasted as directed, and in a manner not to obstruct the flow of any stream or impair or endanger any finished or partly finished structure. The surface and side slopes formed of such materials shall be shaped and sloped so as to provide for later seeding and mowing operations. ' Selection of borrow material: select ,borrow materials for the particular embankment or backfill for which it is to be used. Opening and draining of excavation: notify the owner sufficiently in advance of the opening of any excavation. Excavation of ditches and gutters: cut ditches and gutters accurately. Cut roots, stumps and other foreign matter in the sides and bottoms of ditches and gutters 'to conform to the slope, grade and shape of the section shown. Take care not to excavate ditches and gutters below the grades indicated. Backfill any excessive ditch and gutters excavation to grade with suitable, thoroughly compacted material to form an adequate gutter paving as directed by the owner. Maintain excavated ditches and gutters free from detrimental quantities of leaves, sticks and other debris until final acceptance. Existing service lines and utility structures: uncovered or encountered during all classes of excavation and during operations incident to all grading work, construction of embankments, and backfilling shall be safeguarded and protected from damage, and supported if necessary, as specified or indicated on the drawings. Backfill: maintain symmetrical backfill loading. Take special care to prevent any wedging action or eccentric loading upon or against the structure and step or serrate slopes bounding or within the areas to be backfilled. During backfilling operation and in the formation of embankments as specified hereinafter take care that the equipment used will not overload the structure in passing over and compacting fills. .05 .06 .07 02230.03 - 02230.09 .10 Preparation of ground surfaces for embankments: sloped ground surfaces, steeper than one (1) vertical to four (4) horizontal on which embankment is to be placed shall be plowed, stepped on ,or broken up in such manner that the emb~nkment material will bond with the existing surfaces as directed or approved by the owner. Where directed by the owner, wet and compact the surface as prepared. .11 Embankment material: construct embankments and backfill of ,approved materials. .12 Subgrade preparation: after the subgrade has been shaped to line, grade ~nd cross section, roll with an approved power roller weighing not less than 10 tons, until thoroughly compacted. Include any reshaJing and wetting required along with the rolling of the su)grade, to obtain proper compaction. Remove soft or otherwise unsuitable material and replace with suitable material from excavation or borrow or with the materials specified for spot subgr~de reinforcement. Bring the resulting area and all other l6w sections, holes or depressions to the required grade with approved material. Shape the entire' subgrade to line, grade and cross section and thoroughly compact as herein provided. Extend subgrade compaction to include the shoulders for a djstance of at least one (1) foot beyond edges of the base course or pavement. Except as otherwise,provided, compact the subgrade in every area'to 95%, of maximum density obtained at optimum moisture content. .13 Spot subgrade' reinforcement: material for spot, subgrade reinforcement shall consist of pit-run gravel, stone, slag, sand, screening, sotl or combination of these, conforming to grading and phys'cal requirements specified by the architect/ engineer. The maximum dimension of any particle of this select material is not to be greater than 2/3 the compacted thickness of the layer in which it is td be placed. ' A. Construction methods: remove unsuitable subgrade materials, shape the bottom of the resulting excavation uniformly. Compact firmly to the density specified above and make the required provisions for adequate drainage. Then place the "subgrade reinforcement material in the prepared excavation in layers of not more than five (5) inches and spread and ram until level with the subgrade surface. .14 Finishing slopes and surfaces shall be as specified on the civil engineering drawings. .15 Disposal of excess excavated materials: any excess materials resulting from the excavation operations not required for unsuitable for use in the earthwork operations hereinbefore specified shall be considered as "waste" and shall be disposed of by this contractor, except for any portion thereof specific- ally authorized by the owner to be wasted in adjacent work areas. 02230.10 - 02230.15 .16 Embankment types Type "A" - slope one (1) vertical to three (3) horizontal and seed to grass. The contractor shall be required to seed the slope in accordance with instructions for seeding from the materials supplier and to protect the growth of the seeding with burlap covering or other approved method. It shall be the contractors responsibility to maintain the sloped embankment until such time as the new grass is able to support its own growth and embankment. Type "B" - one (1) vertical to three (3) horizontal and sod. The contractor shall be required to solid sod the sloped embank- ment and to adequately anchor the sod by means of wooden pegs sufficiently placed to insure that the sod will remain in position until rooted to the embankment. It snall be cantractors responsibility to water and otherwise protect the sod and maintain the sod and embankment until the sod is sufficiently rooted to the embankment to support its own growth and the embankment. Type "e" - sand and cement mix rip-rap style. Mix four (4) parts sand and one (1) part cement - dry mix - place in cloth bags - similar to flour bags. Fill bags in rows in stretcher coursing. Slope to vary with site conditions. Type "0" - rock rubble, rip-rap style. Rocks six (6) inch to ten (10) inch size. Set .in cement mortar (if required) - depending on slope. To vary with site conditions. Type "E" - asphalting of slope. Grading and finish to be in accardance with "paving" .;.. refer to site plan for sloping areas. , Type "F" - pouring reinforced concrete slabs - in vertical position. Slope one (1) vertical to two (2) horizontal (maxi- mum). Concrete slabs four (4) inches thick reinforced with' No. 10 x 6" X 6" galvanized wire mesh slabs three (3) feet to four (4) feet wide; height to vary with site conditions. 3/8 inch joints between slabs shall be filled with waterproof and frost resistance sealant. 02250.00 SOIL POISONING 02251.00 MATERIALS, WEEDS & GRASSES .01 Liquid Promitol liE" or equal 02252.00 WORKMANSHIP .01 Apply per manufacturer's recommendations. .02 Apply aver area to be paved as per site plan. .03 Reduce mixture to 1/2 recommended strength in the vicinity of trees with a trunk diameter of 6" or greater to' prevent elimina- tion of trees. 02230.16 - 02252.03 02255.00 MATERIALS, TERMITES .01 Materials as per table below Chemicals, Concentration Aldrin Benzene' Hexachloride (BHD) Chlordane Dieldren Heptachlor 0.5% applied in water emulsion 0.8% applied in water emulsion of gamma isomer 1.0% applied in water emulsion 0.5% applied in water emulsion 0.5% applied in water emulsion 02256.00 WORKMANSHIP .01 Oil solutions shall not be used under concrete slabs. .02 Applied by trained personnel only. .03 Treatment shall not be made if soil or fill is excessively wet or immediately after heavy rains. .04 Prevent disturbance of treated soils by humans or animals until areas are covered., 02257.00 APPLICATION .01 Under slab & walks: 1-1/2 gal. per 10 sq. ft. .02 At foundations: 4 gal. per 10 line ft. both sides of foundation, around plumbing etc. to a depth of 1 foot. 02500.00 SITE DRAINAGE 02501.00 STORM WATER DRAINAGE SYSTEM - WHEN REQUIRED .01 The contractor shall furnish all equipment, supplies and materials and perform all labor in connection with storm water piping, catch basins and manholes. Concrete, masonry and earthwork specified elsewhere. .02 The drainage system shall be in compliance with all applicable federal, state and local laws and regulations. .03 Execution of work. A. Handling - pipe and accessories shall be shipped and installed so as to insure a sound undamaged condition. All material shall be carefully inspected for defects before installation and those materials found defective shall be replaced with a satisfactory material. The interior of pipe shall be kept clean of foreign matter before and during installation. 02255.00 - 02501.03 B. Pipe shall be laid true to grade required and shall rest upon the pipe bed for the full length of each section. Pipe having its grade and/or joint disturbed after laying shall be taken up, cleaned and relaid. Joints shall be'made up strictly in accordance with the manu- facturer's direction using all required gauges, lubri- cants, gaskets and tools. Pipe connected with catch basins or manholes shall be placed or cut flush with the interior face of the structure. Rough edges of cut pipe shall be made smooth. '.04 Storm water soakage pits A. The work covered by this specification shall consist of the construction of sbakage pits, ~tilizing an authorized type of pipe, with a ballast rock, an authorized filter material, pearock, and selected fill, in accordance with these specif.ications and conforming with lines, grades, dimensions, notes and details indicated on the drawings. B. Perforated aluminum pipe: the aluminum pipe perforati6ns ~hall be spaced approximately one (1) inch center to center 36po around the pipe. The rows of perforations shall be either on the inside crests or on the neutral axis of all corrugations where the seams are 'located. The perforations shall have a diameter of not less than one-quarter (1/4) inch or more than three-eights (3/8) inch. The ,lengths shall be connected with one piece bank couplers, twelve (12) inches wide and fastened with three (3) one-half (1/2) inch diameter galvanized steel bolts. The bands shall be ,equal to or not less than one gauge lighter than the pipe. 'The aluminum pipe gauges shall be as follows: 12" 16" 16 Ga. 30" - 3611 14 Ga. 4211 - 54" 12 Ga. 60" - 7211 10 Ga. The first length of pipe from each catch basin shall be non-perforated and extend four (4) feet beyond the outside wall of the catch basins. The construction of the perforated aluminum pipe soakage pit shall also include construction of connecting catch basins, connecting catch basin frames and grates and connecting manholes. 02501.03 - 02501.04 C. Ballast rock: all ballast rock shall be locally procured and shall be obtained for fresh water sources. It shall be washed and free of any deleterious matter. It shall not have more than forty (40) percent loss of section as specified by M63 of AASHO specifications governing the Los Angeles abrasion test. It shall not show more than a ten (10) percent loss in ten (10) cycles as specified by M63 of AASHO specifications governing the soundness test. The ballast rock shall meet the gradation require- ments as specified to two and one-half (2 1/2) inch range. The owner reserves the right to have sample tests of the material by an approved laboratory at the contractor's expense. D. Pea rock: the pea rock gradation shall be such that all of the material will pass the one (1) inch sieve, and not more than five (5) per cent will pass the one quarter (1/4) inch sieve. ,Crushed limerock meeting this gradation will be permitted. E. Filter material: the filter material shall be "Poly-Filter X", a plastic filter sheet designed for hydraulic filtration as manufactured by Carthage Mills, Inc. "Poly-Filter X" is to be used as per plans and specifications. Approved alternate: "Typar", by E.I. DuPont, "polypropylene continuous filament filter fabric". F. Select fill: the select fill shall consist of well-graded limerock and sand fill. Sand or fill having a high proportion of sand, will not be approved by the owner prior to placing. . G. Excavating trench: the trench shall be excavated carefully 'to such depths as required to permit the ballast rock and the pipe to be placed in accordance with the details as indicated on the drawings. H. Laying pipe: all pipe shall be carefully laid in conformity with lines and grades specified on the drawings and in accordance with these specifications. Unless otherwise specified on the drawings, the pipe shall be set with a minimum cover of thirty-six (36) inches, or a maximum cover of sixty-six (66) inches. I. Placing filter, ballast rock and backfilling after "trench is cut to required depth a continuous sheet of filter material is to be placed all around trench with sufficient material height to allow for overlap after ballast rock is placed to required depth over the perforated aluminum pipe. After the two (2) foot deep ballast rock bed and the perforated aluminum pipe has been laid, the ballast rock shall be placed, carefully so as not to disturb the pipe, around and over the pipe to a depth indicated on the drawings. 02501.04 - 02501.04 The filter materials shall then be overlapped' as indicated on the drawings, and the portion of the trench above the ballast rock cover shall be placed ,in layers not to exceed six (6) inch compacted thickness in conformance to the lines and grades as indicated on the drawings. 02600.00 PAVING 02601.00 CRUSHED STONE OR PIT RUN GRAVEL BASE COURSE WITH ASPHALT CONCRETE SURFACE COURSE .01 The work covered by this specification consists in furnishing all labor, equipment, appliances and materials and in performing all operations in connection with the construction of the base course for all asphalt concrete paving and the asphaltic concrete surface course, all in a prepared subgrade, complete, in strict accordance with these specifications and the applicable drawings and subject to the terms and conditions of the contract. .02 Applicable specifications: the following standards form a part of the specifications. A. American Society for Testing Materials Serial Designation: D-75 latest edition tentative methods of sampling stone, slag~ gravel, sand and stone block for use as highway mater~als. " B. American Association of State Highway Officials Standard Method: T-99 latest edition Standard methods of test for the com- paction and density of soil. .03 Materials: A. Asphalt materials: the asphalt material for the plant mix shall be penetration grade 85-100. The asphalt material for priming the subgrade shall be grade MC-70, MC-250, or RC-70. The asphalt material selected shall meet the requirements of the applicable table in specifi- cations for asphalt cements and liquid asphalts, Specification Series No.2, The Asphalt Institute. A certificate of compliance with the specifications of the asphalt material will be acceptable. B. Mineral aggregate: asphalt plant mix _ (1) The mineral aggregate for asphalt plant mix shall consist of coarse aggregate, fine aggregate shall be sound, angular crushed stone, crushed gravel or crushed slag. The fine aggregate shall be well graded, moderately sharp to sharp sands. 02501.04 - 02601.03 (2) The mineral aggregate and asphalt mix shall be combined to meet the locally accepted Department of Transportation highway design ~ix gradation. Asphalt content shall be determined by the marshall mix design method. .04 Description: the base courses for the area, to be paved shall be constructed over the prepared subgrades to the compacted thickness as specified on the plans and/or soils report, but in no case shall be less than six (6) inches. The maximum compacted thickness of a~y lift shall not exceed (6) inches. The base course material shall be AASHO gradations of crushed stone, as indicated on the drawings and specified herein. .05 Equipment: all equipment, tools and machines used in the performance of the work covered by this section shall be subject to the approval of the owner and shall be maintained,in satis- factory working condition at all times. .06 Weather limitations: the base course shall be cons~ructed only when the weather conditions do not detrimentally,affect the quality of the finished course. Any areas of the base course that are damaged by the effects of weather conditions, during any phase of the construction shall be aerated, if required, reshaped, and recompacted by the contractor to conform with the requirements of the specifications without additional cost to the owner. .07 Preparation of subgrade: prior to constructing the base course herein specified, the previously constructed subgrade shall be cleaned of all foreign substances. The surface of the subgrade will be inspected by the owner for adequate compaction and surface tolerances within the limits as specified. The subgrade for the base course shall conform to the requirements of section "excavation, embankment and subgrades". Any ruts or soft-yielding spots that may appear in the subgrade or base course, any areas having inadequate compaction of any deviation of the surface from the requirements specified shall be corrected by loosening, removing and adding approved material, reshaping and recompacting the affected areas to the line and grade, and the specified density requirements. 02601.03 - 02601.07 .08 Grade control: the lines and grades shall be established by the contractor and shall be maintained by means of grade stakes, placed in lanes parallel to the centerline of the areas to be paved and spaced so that string lines may be stretched between the stakes. .09 Placing of materials: the material from pits, stock piles or other sources shall be hauled to the area to be paved in approved pneumatic tired vehicles. The material shall be deposited and spread uniformly on the prepared subgrade from moving vehicles. or spreader bcxes, in a'layer of such depth that when compacted the layer will be uniform and of the thickness required. Porti,ons of the layer in which the aggregates become segregated in spreading shall be moved and replaced with satisfactory material or shall be removed as directed by the owner. Additional screenings or other fines shall be incorporated into the top surface of the base course construction in such a 'quantity that after rolling has been completed the entire finished surface sh~ll present a smooth,dense, hard surface free from undulations, void, roller'marksor other depressions. .10 Mixing and compacting: Immediately following placing as specified in Paragraph 09, the material shall be spread and mixed evenly with blade graders and harrows, disks, or other suitable equipment, until the select,material is u~iform throughout its depth. During the mixing operations, water shall be added by the sprinkling equipment in such amounts as are required to obtain optimum moisture for the required density. Mixing shall continue until the water is uniformly distributed throughout the base course. The mixing shall be performed ;n such a manner as not to disturb or mix material from underlying compacted subgrade into the applied layer. Areas of segregated material shall be corrected by removing and replacing the~e areas with approved material or by remi~ing with added material. The material placed and processed as specified above shall be spread in a layer or layers of such loose thickness that the compacted requirements as specified below may be obtained with the rolling equipment used and approved. The layer shall be rolled with power roller, rubbertired rollers or by combination thereof. Rolling shall continue until the layer is compacted through the full depth to the following stated percentage of density at optimum moisture. A. All base course material shall be compacted as indicated on the drawings through its entire depth. 02601.07 - 02601.10 .11 Edge of base course: earth or other approved materials shall be placed along the edges of the bas~ course in sufficient quantity to allow at least one (1) foot of the shoulder to be rolled and compacted simultaneously with the rolling and compacting of each base course layer. .12 Smoothness tests: the surface shall not show any deviations in excess of 3/8 inch when tested with a 10-foot straightedge applied parallel with and at right angles to the center line of the area to be paved. Any deviation in excess of this amount, shall be corrected by loosening, adding or removing material, reshaping and compacting as directed by the owner. .13 Maintenance: the base course shall be maintained in a condition satisfactory to the owner until the succeeding prime coat and/or wearing course is constructed thereon. .14 Prime coat: rate of application shall be not less than .15 gallons per square yard. .15 Asphalt concrete surface course: shall be as specified on plans and/or soils report however in no case shall asphalt concrete be less than 2" thick. .16 Placement: before Burger King approval for the contractor's second draw, the specified base and 1" of the asphaltic concrete surface course is to be in place as to line and grade (less 1") as per plans.' The remaining 1" of asphaltic concrete surface course is to be applied before the final draw after the existing asphalt surface is cleaned, all holes cleaned and compacted with limerock. Limerock to be primed, sanded and rolled prior to placing of ftnal asphaltic concrete surface course wearing s~rface. A tack coat shall be applied at a rate , of .05 gal/s.y. over entire asphalt area. The ~inal lift of asphalt shall be completed within 24 hours of tack coat application. , .17 Quality control: the contractor shall be required to 'furnish Burger King (Attention Construction Manager) with a written certification from a qualified engineer that sub-base prepara- tion, base preparation and surf~ce application have met with applicable portions of standards for this work as set forth in AASHO, specifications and applicable requirements of local regulatory authority. 02602.00 CONCRETE PAVEMENT .01 Concrete paving shall be constructed as shown on the drawings and as herein specified. All concrete shall be as specified in Division - 3 Concrete except as hereinafter modified. .02 Materials A. Concrete shall be 3000 PSI-28-day strength. B. Expansion strips shall be premolded bituminous nonextruding. C. Concrete shall be minimum 5% and maximum 7% air-entrained. D. Reinforcing to be provided as specified on plans. But in no case shall be less than 6 x 6 - W 2.9 x W 2.9 (#6/6) steel mesh. .03 Base course: the contractor shall provide and install the stone base for the concrete pavement as specified in "Crushed stone base course". 02601.10 - 02602.03 .. .04 Joints shall be of the following types: A. Longitudinal construction joints: (1) Longitudinal construction Joints shall be reinforced. B. Expansion joints: (1) Expansion joints shall be located where shown on the drawi ngs and at the end of each day's pour. ,- All expansion joints shall be doweled. C. Sawed joints: (1) Sawed joints shall be located on approximately IS-foot centers as indicated on .the drawings. .05 Finishing: the concrete shall be struck off by either hand or machine methods in such a manner that the finished elevations shall conform to the lines and grades indicated on the drawings. The surface shall then be tamped and floated longitudinally with a hand or mechanical float not less than 12-feet in length and 8-inches in width. The surface shall be tested for irregu- larities with a 10-foot straightedge while the concrete is still plastic and the necessary corrections made. Final finish shall be with a belt or drag. All joint grooves shall be sealed with plastic cement. .06 Finished paving, indicated in the drawing, shall be completed at a minimum of 30 days before delivery date of equipment. 02610.00 CONCRETE SIDEWALKS .01 The work covered by this specification consists in furnishing all labor, equipment, appliances and materials and in performing all operations in connection with the construction of the concrete side~alks complete in strict accordance with these specifications and the applicable drawings. .02 Description: the base course for the sidewalks herein specified shall consist of a four (4) inch compacted thickness of crushed stone placed in the lift over a prepared subgrade. The surface treatment to be applied thereon shall consist of four (4) inches of concrete reinforced with 6" x 6" - W 1.4 x W 1.4 (#10/10) steel mesh and finished to a smooth broom finish surface presenting an even texture. Marking and scoring shall be as indicated on the drawings. .03 Earthwork operations: excavation, filling, preparation of sub-grade and related operations for sidewalk pavements shall be accomplished in accordance with the applicable paragraph "Excavation, embankment and subgrades" with the following modifications thereto: A. Earth berm along the sidewalk edged and curb edges shall be constructed to the slopes indicated on the drawings and compacted by use of mechanical tampers or rollers to the same degree of compaction as stated for the subgrade. 02602.03 - 02610.03 . .05 .04 Base course: materials and construction methods for the course of the sidewalk pavements shall conform to the following: A. Materials for the base course shall be crushed stone conforming to the requirements of AASHO Standard. The material shall be placed in one lift of four (4) inch compacted thickness. B. Rollers shall be of the powered sidewalk or driveway type or manually operated rollers providing the equivalent compaction. C. The base course shall be compacted throughout its full four (4) inch depth to approximately 85% of maximum density at optimum moisture as determined by the modified ASSHO Method T-89-38. O. Base course shall be constructed with use of wood sidewalk retaining forms securely staked and braced at such required intervals as will prevent bulging or displacement durirtg the rolling operations. Upon completion of,the sidewalk pavements all forms and stakes shall be removed. Lumber for forms shall be yellow pine or other approved . spec; es. . Boa rds and braces sha 11 be not 1 ess than one (1) inch nominal size No.3 dimension. Stakes shall be 2 x 4 nominal size No. 3 common pointed at the bottom. Concrete and reinforcement steel: ,materials and method of application of the concrete treatment for the sidewalk pavements shall conform to the applicable sections of Division 3 - Concrete, wtth the following modifications: A. Approved type expansion strips, 1/2 inch thick, full depth of the concrete, shall be installed between all · concrete sidewalks and vertical surfaces; where sidewalks meet other $idewalks; and at a 50-foot intervals in all sidewalks and curbs. Said ~xpansion strip is to be of the full width and depth., Finish at expansion joints shall be covered. in Division 3 - Concrete. B. Finish of concrete sidewalks and curbing shall be of a fine broom finish. Marking or scoring shall be as indicated on the drawings. All exposed corners of concrete curbs shall be rounded. ' C. Base bjd shall include broom finish concrete walks with sawed joints as indicated and detailed on the drawings. Quote prices on the following alternates: (I) Frozen or epoxied chattahoochee gravel bound by concrete curb or curb and gutter. D. Construction methods, including application of concrete and reinforcing and such other related items of work necessary and appurtenant thereto shall be performed in general accordance with methods as specified under Section .02 for the application of the concrete treatment. 02610.04 - 02610.05 02620.00 ROAD AND PARKING APPURTENANCES .01 The work shall include the furnishing and installing of the pavement marking and car bumper and concrete curb complete, in strict accordance with these specifications and the applicable drawings and subject to the terms and conditions of the contract., .02 PAVMENT MARKING ' A. Materials: paint used for pavement marking shall be a quick-drying, yellow paint and shall conform to the AASHO Department Specifications. B. Surface preparation: prior to the application of paint, the surface to be painted shall be cleaned of all dirt, grease, oil, acid or any foreign material which would reduce the bond between the paint and the pavement. C. Paint application: each parking, space shall be delineated by two (2) lines parallel to its length and by one (1) line at the forward end. All lines shall be four (4) inches wide. See site plan for spacing requirements. Each line shall have true and even edges. Paint shall be applied at the rate of one gallon per 700 lineal feet of line. Provide arrows of width and length as indicated on the site plan. .03 Car bumper: finish and install car bumpers as shown on the site plan. .04 Concrete curbing A. Concrete curb continuous reinforced curb shall be as shown on the drawings. B. Refer to Division 3- Concrete for form work, concrete reinforcement and concrete mix. 02700.00 SITE IMPROVEMENTS 02710.00 FENCE/GATE .01 Fence/gate at trash enclosure. Refer to drawings and Division 6 - Ca rpentry. .02 Metal gate posts and hinges to be painted. Color to match light poles. 02620.00 - 02710.02 DIVISION 3 CONCRETE '. 03001.00 ' REFERENCE STANDARDS 03100.00 CONCRETE FORMWORK 03150.00 EXPANSION AND CONSTRUCTION JOINTS 03200.00 CONCRETE REINFORCEMENT 03300.00 CAST IN PLACE CONCRETE 03370.00 GROUT 03390.00 CONCRETE TESTS . DIVISION 3 CONCRETE 03001.00 REFERENCE STANDARDS .01 All materials, workmanship and practices shall conform to IIAmerican Concrete Institutell (A.C.I.) IIConcrete Reinforcing Steel Institute" (C.R.S.I.), and "American Society for Testing and Materials" (A.S.T.M.), and Governing Building Code. .02 The following standard shall be followed to the extent as if written out in full in these specifications: 1. Building Code requirements for reinforced concrete (ACI-318) . 2. Manual of Standard Practice for Detailing Reinforced Concrete Structures (ACI-315). 3. Recommended Practice for Concrete Formwork (ACI-347). 4. Recommended Practice for Winter Concreting Methods (ACI-604). ' 5. Recommended Practice for Hot Weather Concreting (ACI-605). 6., Recommended Practice for Selecting Proportions for Concrete (ACI-613). 7. Recommended Practice for Measuring, Mixing and Placing Concrete (ACI-614). 8. Recommended Practice for Placing Reinforcing Bars (CRSI). 9. Recommended Practice for Placing Bar Supports, Specifica- tions and Nomenclature (CRSI). 03100.00 CONCRETE FORMWORK .01 Conform to the requirements of ACI-301. .02 The forms. shall produce finished concrete members conforming to the shape, lines and dimensions as indicated on the drawings. .03 No form required for continuous footing if acceptable by governing building codes. .04 The contractor shall be responsible for the adequacy of the forms to prevent displacement and to safely support construction loads. .05 Use bolts, rods and other approved devices for internal ties and spreaders so that no metal is closer to concrete surface than allowed by applicable sections of the governing building code. .06 Provide commercial formulation form-coating compounds that will not bond with nor adversely affect concrete surfaces or imbedded materials requiring bond or adhesion, nor impede the wetting of surfaces to be cured with water or curing compounds. .07 Forms shall remain in place for a minimum of three (3) days after placing concrete or until concrete obtains 75% of its design strength. 03001.00 - 03100.07 03101.00 MATERIALS .01 Wood Forms: Form required concrete surfaces, including footing sides, pile cap side and grade beam sides with wood free from twists, bows, or other imperfections. ' Provide temporary openings at the base of all vertical forms and all other places as necessary. Build in all grounds, railing blocks, inserts or other wood required to be set in forms. Furnish, locate and install required embedded or cast in place anchors or inserts. .02 Rough Hardware: Rough hardware shall be galvanized including bolts, anchors, nails, plates, inserts, etc. Bolts shall be of the size and length as detailed, bolts not sized shall be at least 3/8 inch in diameter. All bolts shall be prOvided with washer. See 05100.00 for standard. 03150.00 EXPANSION AND CONTRACTION JOINTS .01 Construction joints: Provide to limit slab placement to what can be properly'controlled or, finished. .02 Expansion joints: ' Provide at perimeter and as shown on drawings.' Premolded expansion joint material to extend for full depth of construction, except top 1/4 inch. Top 1/4 inch of joint sealed with joint sealer. 03200.00 CONCRETE REINFORCEMENT .01 Place and/or locate and securely support wire reinforcing and fasten to prevent mGvement or displacement durin9 .placement of concrete. All wire should be within bottom two (2) inches of concrete slab on compacted fill or grade. .02 Securely wire-tie all intersection bars with No. 16. American wire gauge or heavier, black annealed. .03 Splices shall lap not less than 30 diameters. Lap mesh 6 inches at side laps and 12 inches at end laps. Stop mesh in construction joints in slabs on fill. .04 At intersection of footings, install at least two (2) 5/8 inch bent bars extending into footing at least two (2) feet. Securely wire-tie bent bars to reinforcement. .05 Reinforcing shall be free from scale, paint or other coatings which will reduce bond between steel and concrete. 03210.00 STEEL BAR AND WELDED WIRE FABRIC REINFORCEMENT .01 Reinforcing steel A.S.T.M. Designation A615, Grade 60 new billet stock AlA standards. .02 Welded steel wire fabric A.S.T.M. Designation A815 AlA standards. 03211.00 t1ETAL ACCESSORIES .01' Metal accessories - spacers, ties, chairs and other devices per A.C.!. 315. 03101.00 - 03211.01 03300.00 CAST IN PLACE CONCRETE .01 Standards for ready mixed conc"oete A.S. T.~1. Designation C94 and shall acquire the strength at twenty-eight (28) days of 3000 1 b s. pe r sq. in. .02 The contractor shall assume full responsibility for the strength, consistency, water/cement ratio and handling of concrete. The amount of water used shall be the minimum amount necessary to produce a mix that can be worked readily into the corners of the forms and around the reinforcement without permitting segregation of the materials or free water to collect on the surface. 03301.00 MATERIALS .01 Cement: Standard gray Portland Cement'A.S.T.M. Designation C150. , .02 Fine and coarse aggregates A.S.T.M. Designation C33. .03 Water used in mixing concrete shall be potable. 03310.00 CONCRETE PROPORTIONING AND MIXING .01 Concrete: Ready Mix A.S.T.M. C94, Alternate #2. A. 28 Day strength - 3000 PSI for all concrete. B. Minimum cement - 5-1/2 bags per 3000 PSI. C. Slump at point of del ivery-a minimum of two (2) inches and a maximum of four (4) inches. D. Maximum water for 3000 PSI concrete - 6-1/2 gallons per sack of cement including surface water carried by aggre- gates. .02 Each load of ready-mixed concrete arriving on the jobsite shall be accompanied by a delivery ticket which shall contain the following information: A. The strength of mix of concrete being delivered. B. The exact time the cement and aggregate were discharged into the delivery truck. C. The quantities of each material per yard of concrete. D. Total yards of concrete in the load. .03 Job Tempering - All concrete work shall be placed within 1-1/2 hours after introduction of water to the mix. Under no condi- tions may additional water be added. 03300.00 - 03310.03 03311.00 PLACING OF CONCRETE .01 Concrete shall not be placed in or under water and earth surfaces shall be free from standing or running water and mud. Concrete shall be placed as nearly practicable in its final position to avoid segregation due to rehandling or flowing. Concrete shall not be allowed to drop more than four (4) feet. When greater drops are required, a tremie or other method approved by the architect/engineer shall be employed. Where the reinforcing steel above the top of the pour is coated with concrete while pouring below, all concrete shall be removed from such rein- forcing steel after the pour is completed. .02 Except where otherwise directed all concrete shall be placed with the aid of mechanical vibration equipment. Vibration shall be transmitted direct to the concrete and in no case through the forms. 03312.00 CONCRETE CURING, HARDENING AND SEALING .01 Lambert Corp. #64 Resin Base Clear;~1aster Buil ders Co. "Masterkure"; Sonneborn Chemical ,& Refining Corp. II IIHydrocide Curing Compound Resin X Clear"; Guardian Chemical Co. "Clear Bond"; and Karl E. Reynolds Curing Compound, for exposed exterior concrete slabs, areas not to receive tile. 03313.00 SLABS ON GRADE .01 Vapor Barrier: As per 07190.01. Iristall under interior slabs on grade on top of compacted fill as per 02220.02. Lay so as to lap minimum two (2) inches on all sides. .02 Reinforced concrete slabs on grade as noted on drawings placed over vapor barrier. .03 All floor slabs with floor drains shall slope uniformly to the floor drains. The contractor shall make sufficient allowance for the tile. Place slabs on fill carefully in order to avoid damage to the vapor barrier. .04 Perimeter insulation, when required on the drawings, shall be installed continuous around entire perimeter of the building foundation and shall be secured to the wall with either concrete or a cold asphalt mix. .05 Sidewalks shall be formed with slopes necessary to insure proper drainage away from the building. 03311.00 - 03313.05 03314.00 .01 03315.00 .01 .02 .03 .04 03316.00 .01 .02 BUILDING-IN OR INSTALLING WORK OF OTHER SECTIONS AND TRADES .02 .03 .04 This contractor shall cooperate with the work of the other sections of the specifications as required, for the location of all sleeves, conduits, junction boxes, inserts, anchors, hangers, supports, metal expansion jOint assemblies, ties, frames, bolts, lintels, etc. Suitable templates or instructions for both shall be provided for the setting of such items which are not placed in the forms by the trades themselves. The contractor shall be held responsible for the proper embedding of these items. Anchor Bolts: Set by templates at the required elevations as indicated on the structural drawings. Bearing Plates: level using steel shims and grouted solidly with non~shrink grout. Any concrete foundations, curbs or supports required for the machines and equipment of the mechanical and electrical trades shall be furnished and installed. Construct all such concrete work in accordance with the requirements, dimensions and details shown on the shop drawings, setting drawings and templates prepared and furnished by the mechanical and electrical trades. CONCRETE FINISHING The contractor shall exercise care to obtain a smooth plane surface. Floors having a pitch or variation of greater than 1/8 inch in ten (10) feet except where noted shall be remedied or removed at no expense to the owner. Construction joints formed with metal, forms shall be accurately aligned by the contractor. The contractor shall edge and tool all joints with a small radius edger. For tile - finish to proper elevation below finish floor level. Walk and platform areas not otherwise detailed shall receive a non-slip wood float or light broom finish and scored as indicated on the drawings. ' Ramps - when shown on drawings - the contractor shall add non-slip alumdum or aluminous oxide aggregate to cement finish in proportions of 1/4 lb. per square foot before applying curing agent. PROTECTION AND CURING Protect concrete work during construction with suitable covering and prevent damage to surfaces and corners. Protect concrete from detrimental weather conditions as follows: A. Hot, dry weather: Cover surfaces as soon as practical with "Sisalkraft" paper or burlap and sprinkle as necessary to keep cover damp. Protect surfaces for at least seven (7) days. B. Wet, rainy weather: Cover surfaces as above or with sheet plastic, cemented together with waterproof glue as soon as surface is finished. 03314.00 - 03316.02 C. Cold or freezing temperatures: Provide adequate equipment for heating concrete materials and protecting concrete during freezing and near-freezing conditions. All materials, forms and ground shall be free from frost or ice. No frozen materials or materials containing ice shall be used. Concrete shall be maintained above 40oF. .03 Curing: All concrete placed out of doors, except areas receiving floor tile, shall be cured by the application of curing compound. , Apply in strict accordance with the manufacturer's recommenda- tions. The cure shall start as soon as pcssible following the pour. 03317.00 CURBS ~01 Concrete curbs: In accordance with drawings, conform to local codes and ordinances. Smooth trowel finish with corners rounded to radius as indicated on drawings. 03370.00 GROUT :01 No~ ~hrink, embeco 'or equal, minimum 5000 P.S.I. .02 Place under column beam base plates for complete bearing (U.B.C. 24-23). , , ' 03390.00 CONCRETE TEST (OWNER'S OPTION~USUALLY LIMITED TO BEAM AND PILE FOUNDATION) . .01 Making and curing specimens: A.S.T.M. Designation C31, not ~ess than four (4) specimens must be made for each test, nor less than'one test for each 50 cu. yards of concrete placed or' portion thereof for 'each day's pour. Slump tests must be made for every truck load of concrete poured. The contractor shall notify the testing laboratory employed by the owner 24 hours before each pour so that test cylinders may be made if required. .02 Testing of specimens: A.S.T.M. Designation C99. .03 Testing procedures: Four (4) specimens taken at 1/4, 1/2, 3/4 and end points in the load must be tested, one at 3, one at 7, one at 14, and at 28 days respectfully, by local testing labora- tory as approved by the architect/engineer and selected and paid for by owner. Copies of each test report must be promptly furnished to the owner and architect/engineer. .04 Concrete strengths: Concrete falling below design strength will be rejected and removed at no expense to the owner. 03316.02 - 03390.04 04001.00 04100.00 04110.00 04210.0,0 04220.00 DIVISION 4 MASONRY REFERENCE STANDARDS MORTAR ANCHORS AND TIE SYSTEMS BRICK MASONRY CONCRETE UNIT MASONRY DIVISION 4 MASONRY 04001.00 REFERENCE STANDARDS .01 Governing Building Code .02 American Society for Testing and Materials (ASTM) 04002.00 RELATED WORK OF OTHER SECTIONS .01 Furnishing loose lintels - Section 05500 .02 Furnishing and location of all anchors and inserts to be built' into masonry work for ~se by other trades - Section 05500. .03 Furnishing and installation of flashing ~ Section 07600~ 04100.00 MORTAR .01 For all masonry, type II WI mortar, A.S.T.M. C270 (U.B.C. 24-20) & Table 24-A. .02 For brick: Mortar to be black. Obtain color by admixture of coloring compound of oxide pigments, Sonneborn IISonobrityll or approved equal. ' 04101.00, MATERIALS . .01 Masonry cement A.S.T.M. C91 gray unless otherwise specified. ".02 Portland cement: A.S.T.M. C150, Type 1,gray unless, otherwise specified (U.B.C. 26-1). _ . .03 Hydrated lime IISII or IINII A.S.T.M. C207 (U.i3.C. 24-18). .04 Sand: A.S.T.M. C144. .n5 Water shall be potable. 04102.00 WORKMANSHIP .01 Mix no more mortar than can be used before setting takes place. .02 Place all dry ingredients fn mix'er and mix until uniform in color. Add sufficient water to make mortar workable but not to impair its strength when set. .03 Mix all materials thoroughly in a mechanical type batch mixer for a minimum of five (5) minutes. 04110.00 ANCHORS AND TIE SYSTEMS .01 Galvanized masonry wall anchors, corrugated wall ties weld on anchor clips, buck anchors and all masonry accessories, by IIHeckmannll or IIHohmann & Bernardll, 1611 O.C. vert. & 2411 horiz. .02 r.1asonry wall reinforcement shall be IIDur-O-Wal Standard Trussll, cavity type design with drip, galvanized No.9 gauge wire of widths corresponding to wall thicknesses as indicated on the drawings. 04001.00 - 04110.02 04210.00 04211.00 .01 .02 .0'3 BRICK MASONRY r~ATERIALS Brick: A.S.T.M. C216, Type FBA, Grade SW, Brick shall be St. Augustine Code #11-014, FBA, Standard size as manufactured by "Merry Brothers", Augusta, Georgia. The following are approved equals: A. "Burger King Blend" by Cherokee Brick & Tile Company, P.O. Box 4567, Macon, Georgia 31201; phone (912)781-6800. B. "Antique Blend Standard Face Brick" A.S.T.M. C-216, Grade SW-Type FBA as manufactured by the Georgia-Carolina Brick and Tile Co., Augusta, Georgia. If specified brick is not available, submit a sample of a proposed alternate to the Burger King Corporation Architectural Department for approval. 04212.00 . WORKMANSHIP .01 Lay all units in running bond lapping successive courses at midpoint. Lay first course in full mortar bed and provide full mortar coverage for all horizontal and verti'cal joints. .02 The minimum length of cut masonry units: One half (1/2) of a unit, cut by saws, f~ee of broken c~rners. .03 Joints to be 3/8 inch, point and rake exposed joints to a depth of 1/4 inch, concealed joints flush. .04 Head joints of brickwork shall be formed by loading the ends of the brick with mortar and shoving the brick into place. .05" Provide caulking spaces of 1/4 inch wide by 3/4 inch deep around wall openings or as indicated on drawings. .06 Lay all brick by random selection of the various colors such that the finished appearance is a balanced mixture of the colors, with like colors as far apart as possible. .07 Erect masonry, set bolts, anchors, inserts, sleeves and other items specified elsewhere but required to be set in masonry. Provide openings required by other trades. Cut masonry and chases with masonry saws. .08 Steel lintels shall have a minimum of eight (8) inches bearing at ends. Provide temporary support under lintels as necessary. .09 Install thru wall fabric flashing for cavity walls at base, sills and heads as indicated on drawings. See Section 07601.05. 04213.00 CLEANING AND POINTING .01 Clean down all exposed masonry work, working from top down with fibre brushes, using "Sure Klean No. 600" made by the Process Solvent Co., Inc., mix according to manufacturers recommendations. Immediately after cleaning, rinse down all masonry surfaces with clean water, as cleaning work progresses, examine all such joints with setting mortar, exercising extreme care to insure same color at new pointing with that of original work. Cut out- broken, cracked or otherwise unsatisfactory bricks and replace during this stage of the work. 04210.00 - 04213.01 04215.00 PROTECTION .01 Cover block surfaces with waterproof paper, plastic sheet or canvas when necessary to protect from rain or hot, dry weather. .02 No masonry shall be laid when temperatures is below 400F unless approved methods are used to prevent damage. Protect masonry for minimum 48 hours. Once an approved anti-freeze is initiated continue use throughout for all masonry, face work. 04220.00 CONCRETE UNIT MASONRY .01 Refer to drawings for type of concrete masonry required for building (4" brick veneer, 04210; 4" concrete block veneer with stucco finish 04221.00. .02 Comply with provision of local codes. 04221.00 MATERIALS .01 Concrete unit masonry; 4",8" and 12" shall comply with A.S.T.M. C-90, Grade N-1, modular. Include special shapes and sizes to complete work. 04222.00 WORKMANSHIP .01 Same as 04212.01, .02, .05, .07, .08, .09. .02 Joints to be 3/8 inch, flush troweled, smooth for stucco applica- tion. .03 Clean, cure and protect as per 04213.00, 04214.00 and 04215.00. 04214.00 - 04226.06 DIVISION 5 NET,A.LS 05001.00 REFERENCE STANDARDS 05003.00 STRUCTURAL STEEL 05004.00 JOISTS AND FRAMING 05005.00 METAL DECKING 05010.00 SHOP DRAWINGS 05020.00 METAL FABRICATION 05030.00 DELIVERY AND STORAGE 05040.00 PAINTING 05200.0'0 CERTIFICATIONS AND INSPECtIONS f DIVISION 5 METALS 05001.00 REFERENCE STANDARDS .01 "Specifications for the Design, Fabrication and Erection of Structural Steel for Buildings" (A.I.S.C.). .02 "Code of Standard Practice for Steel Buildings and Bridges (A.I.S.C.). .03 "ASTM Standards in Building Codes". .04 Code for Welding in Building Construction D 1.0 American Welding Society. .0,5 "Standard Specifications and Load Tables For Op~n Web Joists" as adopted by the Steel Joist Institute. .06 "Steel Deck Institute Design Manual". .07 Governing Building Code. 05002.00 MATERIALS: 05003.00 STRUCTURAL STEEL .01 All structural steel shall be of U.S.A. manufacture conforming to A.S.T.M. A-36. .02 Bolts for general application and anchor bolts, conform to A.S.T.M. A-307. .03 High Strength bolts, i" and larger, conform to A.S.T.M. A-325. .04 Welding, electrodes, conform to A.S.T.M. A-233. .05 All shop painting shall be rust-inhibitive primer. .06 Connections shall be by "Simpson" or equal as noted on drawings. 05004.00 JOISTS AND FRAMING .01 Open-web joists, J or H series shall be designed, fabricated and erected in accordance with standards adopted by the Steel Joist Institute. ' .02 Joists and accessories shall be clean and given one shop coat of rust inhibitive paint. .03 Submit detailed shop and erection drawings showing material, fastening methods and each member to be erected to the Architect/ Engineer for approval prior to fabrication. 05005.00 METAL DECKING .01 Roof deck shall be either narrow (Type "A") or intermediate (Type "FII) rib configuration, Ii inch rib height, as manufactured by IIWheeling", "Mahon" or an approved equal and shall have a factory primed paint finish. Units shall be interlocking and roll-formed from steel sheets not less than 22 gauge and manu- factured from steel conforming to A.S.T.M. A-611 grade C or A-446 grade A. 05001.00 - 05005.01 ~02 Decking shall be designed and manufactured in accordance with the Steel Deck Institute Design Manual. .03 Decking shall safely support a uniformly distributed live load, of 50 lbs. per square foot; deflection shall not exceed 1/240 of maximum span shown for live loads. The unit design strength shall not exceed minimum yield strength of steel divided by 1.65. Maximum working stress shall not exceed 20,000 P.S.I. .04 Provide accessories as required including closure units, covering strips and miscellaneous supporting members, at openings and edges as indicated on drawings. .05 Floor decking; provide fluted sections of the gauge, depth, and width shown on the structural drawings. 05010.00 SHOP DRAWINGS .01 Submit shop, erection and detail drawings for all structural steel work, e~ection plans include anchor bolt plans, and column setting plans. Combination anchor bolt, and column setting plans will not be permitted. Design dimensions necessary to the ~evelopment of the detail dimensions shall appear on all er~ction plans. Each piece detailed shall be identified with an erection mark which shall be a reference to the fabricator's sheet upon which it is detailed. Each piece shall receive a ,fabricator's erection mark and said erection mark shall appear on the fabricator's' erection plan. Reference to the structural drawings as a substitute for erection plans or marks shall not be permitted. Substitution of the members or modification of detail will not be permitted. .02 The design of members and connections for any portions of structure net indicated on the design drawings shall be completed by the fabricator and submitted to the architect/engineer for approval., .03 The contractor shall be responsible for all errors of fabrication, detailing and dimensioning and shall check shop drawings before submitting to architect/engineer for approval. .04 The manufacturer of any material or the performing of any work before approval of shop drawings will be entirely at the risk of the contractor. 05020.00 METAL FABRICATION .01 The contractor shall furnish templates and proper instructions for the setting of all anchor bolts, bearing plates, inserts and attachments affecting the work of other trades and shall ascertain that such items are properly set and installed during the progress of the work. .02 Miscellaneous structural steel such as lintels, shelf angles, struts, etc., shall be provided and installed as called for on the drawings or as required to complete the work. 05005.02 - 05020.02 .03 Fabricate ladder of steel bars and rungs; provide and instal' steel support members as detailed on the drawings. and as per OSHA requirements. .04 Above ceiling supports-provide and install steel brackets, angles, fastening devices, straps, etc., as detailed on drawings. .05 Furnish and install metal saddles of type and material as specified on door schedule for the various doors. Saddles shall beset in a full bed of mastic" furnished with color' matched screws for each finish specified. Saddles shall be full width of openings and shall be scribed to the profile of the door frame. .06 Metal closure for fryer hood, etc. (see equipment drawings). The perimeter of surfaces against which equipment is permanently set shall be sealed tight by means of stainless steel flashing as specified on drawings. The stainless steel shall be formed in clean, smooth, washable surfaces and the edges fastened in place by approved means. All corners shall be true, neatly formed and ground smooth. Any remaining crevices or joints between 'the stainless steel and the wall or the equipment shall be sealed by a sealant of suitable type and color (refer to ,Section 07900). .07 Concrete filled steel guard posts - provide protective posts as indicated on the drawings. 05030.00 DELIVERY AND STORAGE .01 All metals shall be protected from damage on site and from inclement weather. 05040.00 PAINTING - SHOP AND FIELD .01 All steel work not to be encased in concrete or with sprayed on insulation shall be thoroughly cleaned to remove all rust, scale, weld slag, dirt, grease, oil and any other' foreign matter and then given one coat of shop paint. Touch up any surfaces affected by shipment, erection or welding with same as shop coat. .02 After erection of steel, coat all exposes surfaces of bolts. and nuts, and welds required for field assembly with one (I) coat of primer to match shop paint. 05100.00 WORKMANSHIP .01 Work shall comply with A.I.S.C. "Manual of Steel Constructionll. .02 Fabrication shall be in strict accordance with approved shop drawings, plans and specifications. Splices shall not be permitted, except where shown on the plans. .' 05020.03 - 05100.02 .03 Connections shall be as shown on or noted on the drawings or as covered herein. High tensile strength bolts shall be used where bolts are in vertical shear or as noted on the drawings. High tensile bolts shall be installed by the turn of the nut method or with a torque measuring device which shall develop the recommended working stress in the bolt. Connections for members that meet at other than right angles shall be properly beveled or shimmed to prevent permanent erection deformation stresses. When details are not shown, the connections shall conform to the requirements for Series B, A.I.S.C. Standard Connections. One sided or other types of eccentric connections will not be permitted unless shown in detail on the drawings. . .04 Base plates and bearing plates: column base plates and beam bearing plates shall be supported on steel wedges or shims until the supported members have been plumbed following which the entire bearing area shall be grouted solid under Section 03370. .05 The contractor shall furnish all necessary bracing to resist stresses due to the operation of 'erection equipment. Special temporary bracing shall be provided for heavy framing as required to hold the members against possibility of displacement until completion of permanent connections. .06 The contractor shall provide all barricades, scaffolding and other means of protection as may be required to comply with the state laws and municipal ordinances and to adequately safeguard property and persons. .07 Gas cutting: the use of a gas-cutting torch in the field for correcting fabrication errors will not be permitted on any major member in the structural framing. Its use will be permitted on minor members when the member is not under stress, and then only after approval of the owner has been obtained. .08 No welding operator shall be permitted to work on the project who has not been properly qualified in accordance with the requirements of the welding code of the Americcn Welding Society. .09 Should any difficulty be encountered that is not covered by the drawings or these specifications, the contractor shall notify the architect/engineer and receive his instructions before proceeding with the work. No cutting of sections, either flanges, webs, stems or angles, shall be done by contractor without the consent of the architect/engineer, unless the cutting is particularly specified or shown on the drawings. 05200.00 CERTIFICATIONS AND INSPECTIONS .01 The contractor shall furnish all certifications and affidavits from the manufacturer and erector that are or may be required by the authorities having jurisdiction, in a form acceptable to such authorities, for material and installation under this section attesting to compliance with the applicable codes and the requirements of this contract. 05040.03 - 05200.01 ~02 The contractor shall be responsible for scheduling and arranging for, at the proper stages of the work, all controlled inspections required by law. 'He shall make sure that work to be inspected remains uncovered and accessible, and all required reports and data are available. 05200.02 - 05200.02 DIVISION 6 WOOD AND PLASTICS 06001.00 REFERENCE STANDARDS 06100.00 ROUGH CARPENTRY 06170.00 PREFABRICATED STRUCTURAL WOOD 06200.00 FINISH CARPENTRY 06230.00 DOOR GRILLES 06240.00 LAMINATED PLASTIC 06300.00 WOOD TREA irlENT 06315.00 FIRE RETARDANT TREATMENT DIVISION 6 WOOD AND PLASTICS 06001.00 REFERENCE STANDARDS .01 U.S. Department of Commerce Product Standards (PS). .02 American Plywood Association (APA). .03 Douglas Fir Plywood Association (DFPA). .04 Western Wood Products Association Manual (WWPA). .05 West Coast Lumber Inspection Bureau (WPLIB). .06 American Wood Preservers Institute Standards (AMPI). .07 American Institute of Timber Construction. .08 American Wood Preservers Association (AWPA). .09 Governing Building Code. . 06002.00 WORK OF OTHER SECTIONS Insulation, weatherstripping and wood shingles, Division 7; doors, frames and finish hardware, Division' :; paint and finishing and prefinished panels, Division 9. 06100.00 ROUGH CARPENTRY 06101.00 MATERIALS .01 Conform with American Lumber Standards "Simplified Practice Recommendation R-1611 and to grading rules of the Manufacturer's Association under whose rules the lumber is produced. .02 Lumber:- as noted on plan. All lumber not specifically noted on plans to be as follows: 1 inch, boards. . . . . . . . . . . . ."Construction 1500F" 2x4 studs, sills, plates, etc. . . . ."1500 F Industrial" Other framing lumber, 2 to 4 inches thick. . . . . . . . . . . . . . . . ."Construction 1500F" Beams,S inches and over in least dime n s i on . . . .'. . . . . . . "S e 1 e c t S t ru c t u r a 1" 1900F Beams, where so noted on dwgs . . . . ."Select Structural" 1900F Posts and columns, 4 inches and over in least dimensions . . . . . . . . . Miscellaneous blocking bridging, etc. Roof and wall sheathing. . . . . .MSR 1500F-1.4E ."Utilityll ."Structural 1, 32/16, C-D Int., with exterior waterproof glue and grade as indicated on the All plywood shall be of thickness drawi ngs. Exposed Wood Decking ... 2" x 6" tongue and groove. W/V Groove on inside face (BK-50 Building Only) Southern pine No. 1 KD. or Douglas Fir-Larch Select Decking. 06001.00 - 06101.02 .03 All lumber shall be sized four (4) sides unless noted otherwise. .04 Moisture content: Kiln dried 15% maximum moisture content. .05 Lumber in contact with concrete or masonry and as noted on plan shall comply with Section 06300. .06 Connecting hardware: A. As indicated on drawings or required to complete work. B. Materials as listed below: Nails: Corrmon wire, galvanized and/or cut nails anneal,ed for exterior work. Screws: Standard domestic manufacture, bright steel or galvanized for exterior use. Brass, bronze, ~luminum or stainless steel when used to attach items of these materials. Steel Plates and Angles: A.S.T.M. A-36 annealed after fabrication. Lag Screws: Conforming to "National Design Specifications for stress grade lumber and its fastenings Power Driven Inserts: Ramset or approved equal installed per manufacturer's recommendation. Misc shoes and assemblies: A.S.T.M. A-36. Structural Connections: By "Simpson" or equal as noted on drawings. 06102.00 WORKMANSHIP, .01 Receive, inspect and store all material. .02 Anchors installed where specified or required. Base plates (sills) secured to concrete slab with 3 inch pin, .156 inch ,diameter (Pow~r Set or Ram Set) 48 inches maximum O.C. unless noted. .03 Framing lumber, timb~r and other rough work shall be properly framed, closely fitted, accurately set to required lines and levels. Special framing or construction not explicitly shown or specified, shall be provided as required to complete the work. Structural members shall provide full contact at all bearing surfaces. .04 Rough carpentry necessary for the installation of work of other sections shall be carefully coordinated. Such work shall be cut, installed and/or altered to accommodate work of those sections. .05 Provide permanent grounds as required for the installation of the finishes; furnish nailing strips, furring and blocking. .06 Provide all protective barricades, barriers and all temporary scaffolding, shoring and bracing as required for safe completion of the work. 07. Contractor shall provide all temporary enclosures and protection of openings and include security hardware. 06101.03 - 06102.07 06170.00 .01 06171.00 .01 .03 PREFABRICATED STRUCTURAL WOOD STANDARD AND DESIGN .02 Furnish all materials, equipment and labor necessary for the prefabrication, delivery and permanent setting of the wood trusses in the building. It shall also include all the miscel- laneous parts, including: bridging, temporary and permanent, bracing, and all related items of hardware, metal hangers, anchors and special metal shapes deemed by the architect, structural engineer or the truss design engineer to be necessary for the proper prefabrication, erection, assembly, supporting and anchoring of the wood trusses. All trusses shall be fabricated in the "Gang-Nailll system method of construction, so designed by a qualified Gang-Nail fabricator, or other fabricator that may be approved by the Architect. ~lATERIALS .02 The wood and fabrication criteria of all wood trusses shall meet with IINational Design Specifications for Stress-Grade Lumber and Its Fastenings" ~y National Forest Products Associ- ation (1977 revision); IITimber Construction Standardsll by American Institute of Timber Construction (latest revision); and llDesign Specifications for Light ~1etal Plate Connected Wood Trusses" by Truss Plate Institute (1978 revision). Lumber: A. Lumber shall conform to the published stress ratings for the species and grades as set out in the official grading rules of the appropriate lumber,association or as listed . in the reference specifications; except that, wherever this specification, or notes on the plans or truss engineering designs, calls for lumber which exceeds the minimums set forth therein, the specifications, plans, and/or truss engineering designs shall be applicable. B. Moisture content of all lumber shall be within the proper limits, as stated in the reference specifications, but shall not, in any case, exceed 19% nor be less than 7% at the time of fabrication. Connectors: A. Truss connector plates shall be manufactured from only prime commercial quality galvanized sheet metal of no less than 14-gauge thickness which has a minimum yield of 33,000 psi and a minimum ultimate tensile strength of 48,000 psi. The corrosion resistant coating shall be 1.25 oz. per square foot commercial class hot dipped galvanized before stamping. 06170.00 - 06171.03 B. Metal connectors shall be "Gang-Nail" connectors, or approved equal. The connectors shall have a series of nail-like projections which are designed to separate the fibers of the wood into which they are pressed, in accordance with accepted nailing practices. C. Where field connectors of truss sub-assemblies are necessary, the connections shall be in accordance with the details shown on the truss design drawings, approved by a professional engineer and the architect. D. All connector plates shall conform to their U.B.C. approved values. In no circumstances shall other type plates with less per nail value be approved. All exposed plates shall be no less than a minimum of 411 width. E. Field staining and painting of exposed trusses and metal plate treatment, refer to section 09900. 06172.00 SHOP DRAWINGS .01 Submit fully detailed shop and erection drawings shewing material, installation methods, location and dimensions of each member to be erected and design calculations sealed by a registered engineer recognized by the governing authorities, to the architect/engineer for approval prior to fabrication. .02 Truss designs shall contain the following data: Design and fabrication data; Metal Connectors: Gauge thickness, nominal sizes and locations of connectors at all joints; Lumber Speci- fications: Pitch, span, and spacing of trusses; Species and stress grades of lumber to be used as members; Design loadings of trusses and allowable stress increase;, Camber; permanent bracing and/or bridging: As required to prevent compression buckling of individual truss members only. .03. All truss drawings shall be furnished by the fabricator.' All critical dimensions for determining fit and placement shall be approved by the general contractor and architect prior to fabrication. The exposed trusses shall maintain the web and panel point as illustrated on the bid document. 06173.00 FABRICATION .01 Trusses and other roof structural components shall be fabri- cated in a properly equipped manufacturing facility. They shall be manufactured by experienced workmen, using precision setting and truss fabricating, under the direct supervision of a qualified foreman. All trusses shall be fabricated under strict rules of T.P.I. .02 Truss members shall be accurately cut to length, angle and be true to line to assure tight joints for finished truss. 06171.03 - 06173.02 .03 Truss members and connector plates shall be properly placed in special jigs and the members tightly c1amped in place, remaining in that position until the connector plates have been pressed into the lumber simultaneously on both sides of the joints. .04 Camber shall be built into the trusses, as noted on the engineer- ing truss designs, by properly PQsitio~ing the members in the fabricating jig. 06174.00 HANDLING AND ERECTION .01 Fabricated trusses and sub-assemblies shall be handled with care so that they are not subject to damage. If the trusses are to be stockpiled or stored prior to erection, they shall be set in vertical positions, resting upon temporary bearing supports and braced so that they will be subjected to no unusual bending or tipping over. .02 During erection, care shall be'exercised to keep horizontal bending of the trusses to a minimum. . .03 The permanent structural cross-bracing, to insure the overall rigidity of the roof system, shall be in accordance with the architectural plans of the building structure. .04 Proper erection bracing shall be installed to hold the trusses true and plumb and in safe condition until permanent truss bracing' and bridging can be solidly nailed in place to form a structurally sound roof framing system. All erection and permanent bracing shall be installed and all components perma- nently fastened before the application of any loads. .05 Field erect~on of the trusses, including items such as proper handling, safety precautions, temporary bracing to prevent toppling or dominioning of the trusses during erection, and any other safeguards or procedures consistent with good workmanship and good building erection practices, shall be the responsibility of the general contractor and/or the erection contractor. .06 Framing anchors and/or truss hangers shall be provided by the contractor in accordance with the architectural plans. ' .07 During the entire construction period, all contractors shall provide means for adequate distribution of concentrated loads so that the carrying capacity of anyone truss and/or other component is not exceeded. 06200.00 FINISH CARPENTRY 06201.00 MATERIALS .01 Materials: As indicated on drawings and as specified in this or other sections to complete the work. .02 Lumber grade stamped with accordance to grading rules of the Manufacturer's Association under whose rules the lumber is produced. 06173.03 -06201.02 .03 Any item not given a specific quality grade: Custom grade AWl "Quality Standards". .04 Moisture - Exterior and interior lumber: Kiln dried. Moisture content maximum 15% for material one (1) inch or less in thickness and maximum 19% for material over one (1) inch in thickness upon delivery. .05 Interior and exterior wood trim and diagonal siding: A. Cedar, grade "B" select, resawn texture. .06 Plywood fascias and soffit: APA Series 303-6-IV Texture 1-11 siding, cedar or fir face, Grooves 4 inches o/c, rough-sawn. No joints, perpendicular to grooves permitted. 06202.00 WORKMANSHIP .01 All work in accordance with drawings. .02 Interior finish. A. Edges free of saw cut, marks or defacements of any kind, joints accurately and neatly made and fitted tight. End grain concealed as much as possible. B. Trim securely nailed to finish and rough jambs and grounds. Set trim straight, plumb or level in perfect alignment and closely fitted. Make tight joints in an approved manner to Conceal shrinkage. Trim secured with finishing nails and glue; screws shall be used as indicated on drawings. .03 Exterior finish: Milled from the materials specified and erected in strict conformity with the details indicated on the drawings. Keep all work plumb 'and square so as to receive adjoining work; and keep tolerances within 1/8" per four feet in both horizontal and vertical direction. Nailing shall be blind where possible and where face nailing is used, face nails set for putty-stopping. Members meetin~ at right angles cut and fitted as detailed on the drawings to a hairline joint and securely nailed. , .04 All finished wood work left in a suitable condition for a stain finish (See Section 09900). .05 Measurements Verify dimensions shown on drawings by taking field measurements; proper fit and attachments of parts is required. .06 Coordination Coordinate with other trades as required to complete work. Inspect adjoining work and compare measurements prior to securing materials to adjacent work. Installation of materials to adjacent work construes acceptance as to the adequacy of adjacent work. Work found not acceptable should be brought to the attention of the architect/engineer prior to installation of materials. 06201.03 - 06202.06 06230.00 DOOR GRILLES .01 Furnished by door manufacture. 06240.00, LAMINATED PLASTIC 06241.00 MATERIALS .01 Plastic laminate sheet shall be in accordance with NEMA Standards as given in Publication No. LP-2. .02 High pressure laminate shall be of manufacture, color and texture as indicated on schedules and detail on drawings. Laminate shall be generally 1/16 inch general purpose grade, suitable selfedging of surfaces depending on requirements in each case. " .03 Adhesives (~ully waterproof) for all high pr~ssure laminated plas~ic work shall be furnished by the laminate manufacturer and suitable to the intended construction herein specified. 06242.00 WORKMANsHIP .01 Woodwork, including items involving laminate plastic, shall be fabricated and installed in strict accord with drawings and standards 'stated above. . 06300.00 WOOD TREATMENT 06301.00 WOOD PRESERVATIVE TREATMENT .01 All wood sillplates and ledgers bolted in direct contact with concrete and other wood noted on drawings: Pressure treated with pentachlorophenol in oil. U.B.C. Standard 25-12 or B.O.C.A. ref. AWPA P8-74. .02 All blocking, studs, posts, etc., within 12 inches of concrete treated after sawing by soaking, ends in solution of 5% penta- chlorophenol in oil for minimum 15 minutes. Plywood sheathing on exterior walls less than 2 feet above grade shall be soaked in solution for minimum 15 minutes. .03 Termite control and decay prevention: remove all wood, including form lumber, scrap lumber, shavings and sawdust in contact with ground. Leave no wood buried in any fill or backfill. 06315.00 FIRE RETARDANT TREATMENT 06230.00 - 06315.00 06316.00 .02 .03 .04 .05 MATERIALS .01 If required by local codes, all exposed interior and exterior wood material such as trim, soffits, fascias, siding, paneling, shingles, trusses, etc. shall be pressure impregnated with NCX fireretardant chemicals in accordance with the recommendation and quality control of Koppers Company, Inc., to provide an Underwriters' Laboratories FR-S fire hazard classification. All wood shall be identified with an underwriters label certifying this classification and the Factory Mutual Diamond. Exposed wood to receive a stain finish shall have all sticker marks removed prior to finishing. If required by local codes, all non-exposed wood trusses shall be treated with Koppers DRICON fire-retardant chemicals in accordance with Section 01 above. If required by local codes all other wood not specified in Paragraphs 01 and 02 above, shall be pressure impregnated with DRICON fire~retardant chemicals in accordance with the recommendation and quality control of Koppers Company, Inc., to provide a U.L. FR-S fire hazard classification. All wood shall be identified with an underwriters label 'certifying this classification and the' Factory Mutual Diamond. All lumber and plywood must be dried following treatment in accordance with AWPA Standard ~-20 lumber and Standard C~27 Plywood. Allowable unit stress in lumber pressure impregnated with fire-retardant chemicals must be reduced by 10% when used as structural members for trusses, beams, studs, etc. The contractor shall submit all required certifications and arrange for all required inspections and tests as may be required by the local building code. 06316.00 - 06316.02 DIVISION 7 THERMAL AND MOISTURE PROTECTION 07001.00 STANDARDS 07190.00 VAPOR BARRIER 07200.00 BUILDING INSULATION 07300.0.0 WOOD SHINGLES 07500.00 MEMBRANE ROOFING 07600.00 FLASHING AND SHEET METAL 07700.00 BARREL CONCRETE ROOF TILES 07800.00 ROOF ACCESSORIES 07900.00 CAULKING AND SEALANTS DIVISION 7 THERMAL AND MOISTURE PROTECTION 07001.00 STANDARDS .01 Conform to requirement of Governing Building Code and ASHRAE 90-75. 07190.00 VAPOR BARRIER .01 Under slab - Polyethylene film, (4) mils thick unless otherwise indicated "GAF", "Owens Corning," or equal. 07200.00 BUILDING INSULATION .01 Insulation above ceiling - 6" fiberglas batt, R-19 by Owens Corning Fiberglas Corp. .02 Roof deck rigid insulation - A. All Decks: Two layers 1.2" Tempchek (Urethane Foam) by Celotex, aged value R - 16.0 in accordance with the TIMA conditioning procedure as, outlined in RIC/TH1A technical bulletin 281-1. Exception: Where ,Factory Mutual Class I is required on steel deck, the first layer shall be 1.2" Thermax ,(polyisocyanurate) by Celotex and the second layer 1.2" Tempchek, staggered. , Roof insulation may be installed by mechanically fastening ~hrough both layers or mechanically attaching the first layer ~ndmopping in the second layer ~ith hot asphalt in accordance with Factory Mutual requirements. .03 Exterior wall insulation - A. Stud walls: '3," fiberglass batt, R-11 by Owens-Corning Fiberglas Corp. B. Masonry walls: 1 1/4" Thermax by Celotex or 2" Styrofoam S M by Dow Chemical Company. .04 Perimeter insulation of foundation and floor slab: 2" thick styrofoam SM by Dow Chemical Co. 07201.00 WORKMANSHIP .01 Install insulation as indicated on drawings. Joints to be tight and free from voids. Trim around penetrations tight. .02 See piping insulation schedule on plumbing drawings. .03 Apply insulation boards to foundation walls as indicated on drawings during backfill operation, taking care to maintain proper position and tight joints. 07300.00 WOOD SHINGLES .01. Install per recommendations of the Red Cedar Shingle and Hand- split Shake Bureau and the governing Building Code. .02 Red Cedar Certigrade Shingles (machine sawn), No.1 blue label (Perfections) 18 inch shingle with 5, inch exposure. 07001.00 - 07300.02 .03 Install underlayment of 30 lb. roofing felt lapped 4" top and 6" sides. .04 Nailing; Apply each shingle with two (only) corrosive resistant nails (hot dipped zinc aluminum or stainless steel). Each nail should be placed approximately 3/4" from side edge of shingle and not more than 1" above the exposure line. Use 3d (1 1/4") nails. Spacing betwp.en shingles should be 1/4". No joints in three adjacent courses 'should be ,in alignment. .05 Shingles shall be doubled at all eaves and project I!II beyond edge of roof eave. ' .06 Valley Flashing: Provide splash diverter rib minimum 3/4" high at flow line, integrally formed. Valley flashing should extend 711 on each side of valley center. .07 All hips should be alternate overlap type. 07311.00 FIRE RETARDANT TREATED SHINGLES .01 Use if fire codes pr~clude Standard Untreated Wood Shingle. .02 Class "C" Fire Retardant Wood Shingles: Conform to U.L. Standard 790. Fire-retardant chemicals pressure impregnated and cured into wood cells, by "Koppers". ' .03 Class liB", use same shingle as .02 above and install over complete roof covering system with special underlayment by "Koppers" . 07300.03 - 07311.03 07500.00 MEMBRANE ROOFING .01 Methods and materials set forth 'are based upon Celotex Spec. No. 82 G.P.-2-C or No. 140-C 07501.00 MATERIALS .01 Spec. No. 82 G.P.-2-C (4 Ply fiber glass felts & co~l tar pitch) A. Celo glass IV ply sheet by Celotex ASTM 0 217$ type IV (4 plies) B. Bitumen: ,ASTM D 450-78 type I (coal tar pitch) C. Aggregate: ASTM D 1863, washed gravel, light in color. D. Base flashing: AB-20 Celotex or equal. or Spec. No. 140-C (4 Ply organic felt & coal tar pitch) A. Vented vaporbar base sheet (1 ply) ASTM 0 2626-73 type I B. 3 Plies-15# tarred felt ASTM D 227-78. C. Bitumen: ASTM D 450-78 type I (coal tar pitch) D. Aggregate: ASTM D 1863, washed gravel, light in color. E. Base flashing: AB-20 Celotex or equal. .02 Pitch pockets: Celo-1 pourable sealer by Celotex or equal. 07502.00 WORKMANSHIP .01 Delivery and storage: Prepackaged roofing materials: Delivered to the job site in their original unopened containers bearing their manufacturer's label. Protect and keep dry before and during storage and installation. .02 All materials used in connection with built-up roofing, including insulation, must be compatible, so as to produce water-tight and fire retardant roof assemblies in the completed work. .03 Examine and test all surfaces on which or against which his work is to be applied. The roof surface shall be even, smooth, thoroughly dry, clean and free from all defects that might affect application. 07500.00 - 07502.03 .04 Install flashings and counterflashings with joints of a minimum 411 lap and flat locked. Work shall conform to the requirements of "Fl ashi ng and Sheet t~eta 1" work under Sect ion 07600. .05 Built-in Materials: Furnish metal flashings, etc., which are to be installed by other trades. .06 Insulated all dissimilar metals from each other either by a heavy coating of bituminous compound and a layer of 15 pound felt, or with closed cell P.V.C. tape. .07 Coordinate roofing installation with the work of all other tr~des i nvo 1 ved. , .08 Protect adequately all roofing work during construction operations and/or installations by other trades involved. Provide pathways of wood planks or plywood panels designed to protect completed roofing work against damages of any kind during installations by other trades within the roof deck areas. 07600.00 FLASHING AND SHEET METAL ' .01 Surfaces to which flashing and sheet metal is to he applied sha 11 be even, smooth, 'sound and thorough 1 y' clean and dry, and free from all defects that might affect the application. All cutting, fitting, drilling and other operations in connection with sheet metal required to accommodate the work of the' other trades shall be performed by this trade. All accessories or other items essential to the cpmpleteness of the sheet metal installation, though not specifically shown or specified, shall be provided. All such items, unless otherwise indicated on drawings or specified, shall be of the same kind'of material as the item to which applied and the gauges shall confor~ to the recognized industry standards of sheet metal practice. 07601.00 MATERIALS, .01 Metal Flashing: 26 gauge U.S. galvanized metal or aluminum. .02 Nails, Screws and Fasteners: Hot dipped galvanized, , non-ferrous, or aluminum. .03 Cleats: 22 gauge, 2 inches wide at 24 inches o.c. .04 Solder: A.S.T.M. 832 or equal. .05 Thru-wall Fabric Flashing: "Nervastral HDII - 20 mils thick, as manufactured by Rubber and Plastics Compound Co., Long Island, New York, or equal as approved. 07602.00 WORKMANSHIP .01 Sheet Metal: Fabricate and install in accordance with the details shown on drawings and the applicable requirements of the "Architectural Sheet Metal Manual" as published by the Sheet Metal and Air Conditioning Contractors National Associ- ation, Inc. .02- Joints in cap flashing of continuous runs of 20 feet or less: solder joints in runs over 20 feet: Cap flashing not exposed to view may have a simple 8 inch cap joint lagged and sealed with mastic. 07502.04 -07602.02 .03 Bottom lip of all metal exposed to weather shall be turned back on itself. No exposed edges permitted. .04 No fastening shall be exposed to view except for cap flashing. .05 Seams: Seams shall conform to the following requirements. A. Flat lock seams: Finish not less than 3/4 inches wide. B. Soldered lap seams: Finish not less than 3/4 inches wide. C. Unsoldered lap seams: Lap not less than four (4) inches. .06 Soldered Joints: Soldering shall be done slowly with well-heated metal so as to thoroughly heat the seam and completely sweat the solder through the full width of the seam. Ample solder shall be used and the seam shall show not less than one (1) full inch of evenly flowed solder.' Upon completion of the soldering, surface shall be thoroughly cleaned. .07 Gravel stops/drips, if required shall be maximur.1 1" in height, galvanized sheet steel or aluminum formed to shape and installed as detailed. 'Wood edge strips or screeds where required will' be pressure t~eated lumber as specified under Section 06300.00 .08 Roof drains: Refer to manufacturer's instructions for instal- lation procedures and Division 15. .09 Flashing: Install at all intersections of roof and vertical surfaces" projections thru roof, except at plumbing pipe vents, valleys and hips, and, elsewhere as shown on drawings and required to provide flashing. No raw, exposed edges permitted. Except as otherwise noted, provide cap flashing over'all base flashing. Completely seal all flashing in an approved mar.ner and' shall be place by sheet metal contractor. .10 Counter Flashing: Turn down over base flashing minimum of 4 inches and form to provide spring action against base of flashing. Extend down to the intersection of parapet wall at the roof line lap well at points and around corners. .11 Miscellaneous sheet metal work not previously covered elsewhere in this section or indicated on the drawings shall comply with AlA standards for sheet metal work. 07700.00 BARREL CONCRETE ROOF TILES .01 Install per manufacturer's recommendations and requirements of the governing building code. .02 Concrete roof tiles to be Monray Villa "200" Mission Series as manufactured by liMon i er" Company, Orange, Ca 1 i forn i a. Co lor as selected by owner. .03 Tile to have nominal overal size of 16!" x 13 with an interlocking sidelap of 1$11. .04 Furnish all material including hip and ridge tile as required for a complete installation. .05 Base sheet: One (1) layer 30# felt. Double under all hips, valleys and other roof breaks. 07602.03 - 07700.05 07800.00 .01 07900.00 .01 07901.00 .01 .02 .03 .04 .05 .06 Nails and Fasteners: Nails for individual tile uriits are to be corrosion-resistent, galvanized copper or stainless steel of sufficient length to penetrate through the i" plywood decking. Where extreme wind conditions prevail or local codes require, provide Monray Hurricane Clips along eave course and/or every other tile. Flashings: Valley flashings shall be a minimum of 28 gauge corrosion-resistent metal flashing, e~tending at least 12 inches from the center line each way, with a splash'diverter rib not less than 1 inch high at the flow line, formed as part of the flashing. Flashing end laps shall be not less than 6 inches. .07 ROOF ACCESSORIES .02 Furnish and install, where indicated on drawings, a metal roof scutt 1 e for 1 adder acces s ,. Type S-20 (2' -6" x 3' -0") as manufactu red by The Bilco Company, New Haven, Connecticut or equal. Furnish and install all curbs for pressure relief vents, outside air intakes, gravity vents, ventilators of all types as indicated on the drawings. Pitch Pockets: fill with hot pitch material to withstand outside temperature range of OOF to l~ooF wi,thout'deteriorating. Vent pipe flashing: Flash and counter flash and extend flashing to top of pipe and turn inside. .03 .04 CAULKING AND SEALANTS .02 Work not included: This section does not include caulking occurring in connection with jOints in concrete, roofing and sheet metal work. The term caulking, as used in these specifications and on the drawings, is connoted to mean sealant only. MATERIALS Delivery of materials: Manufactu~er's original sealed packages and stored in a dry location. Caulking Compound: Non-staining, waterproof, gun grade. Exterior caulking: Tock Brothers Thiokol Compound, Thiokaulk or approved equal. Interior caulking: Pecora, Standard Products Co. Urethane Sealant No. 101 Standard Gray or P.P.G. 5011. Sealant: Gun grade, except when knife grade is required by job conditions. Color shall match the color of the adjacent surfaces. Back-up Material: Raveled strands of rope fiber free from oil or other staining elements or foamed polyethylene or polystyrene rod stock, sizes as required by joint condition. Joint grooves in masonry sealed with quick-drying liquid and of a type and consistency recommended by the manufacturer of the caulking compound. Apply materials in strict accordance with manufacturer's printed directions; observe manufacturer's requirements regarding temperature control usability of materials and protection of adjacent surfaces. Make sealing surface slightly concave, free 07700.06 - 07901.05 of wrinkles and skips, uniformly smooth and with perfect adhesion along both sides of joint. Protect adjacent surfaces from excess material; leave joints in a clean, 'neat condition. Defective joints shall be removed, cleaned and replaced at no additional cost to owner. 07902.00 WORKMANSHIP .01 Caulking: Caulk around all wood and metal frames of all types built into masonry or concrete, in joints of all surfaces as indicated on the drawings and as specified under other sections of these specifications. Caulking compound applied by the gun Method using nozzles of the proper sizes to fit the several widths of the joints. ' .02 Caulking in joints: Minimum of 3/4 inch in depth and 1/4 inch in width unless otherwise indicated on the drawings. Where adequate grooves for caulking have not been provided, grooves shall be prepared by cutting and cleaning out the mortar to the minimum depth and by grinding to the minimum width, taking care that adjoining metal work is not reduced in section. All particles of mortar dust and other foreign matter shall be brushed out; and just prior to caulking, the joint 9rooves shall be coated with an application of sealer. Where suitable mortar backstop has not been provided, the back of joint grooves shall be packed tightly with back-up material. Additional directions for preparation furnished by the manufacturer shall be strictly adhered to. .03 Caulking around all openings in masonry shall include the entire perimeter of each opening. Upon completion of the caulking, any caulked joints not entirely filled shall be roughened and filled as specified and the exposed surfaces tooled smooth. .04 Interior caulking of door frames: Caulk entire perimeter of frame. .05 Cleaning: Clean surfaces of all materials adjoining caulked joints of any smears of compound or other soiling due to the caulking application. 07902.00 - 07902.05 DIVISION 8 DOORS AND WINDOWS 08001.00 REFERENCE STANDARDS 08002.00 WORKMANSHIP - GENERAL 08100.00 METAL DOORS AND FRAMES 08200.00 LAMINATE DOORS AND ALUMINUM FRAMES 08400.00 ENTRANCES AND STOREFRONTS 0855Q.00 ORIVE-THRU WINDOW 08700.00 HARDWARE AND SPECIALTIES , 08701.00 SCHEDULE OF FINISH HARDWARE 08730.00 08800.00 WEATHER STRIPPING GLAZING . DIVISION 8 DOORS AND WINDOWS 08001.00 REFERENCE STANDARDS All materials, workmanship and materials shall conform to: American Society for Testing and Mat~rials (A.S.T.M.) Americ~n Woodworking Institute (A.W.I.) Architectural Specifications Guide for Sealants by Thiokol Chemical Corporation Governing Building Code 08002.00 WORKMANSHIP - GENERAL .01 Packing, Shipping and Handling Material to be individually wrapped. Material may be crated in combination if adequately secured to prevent movement that may cause damage. Examine material upon receipt and reject all damaged, blemished or defective pieces. .02 Store all material on site under cover from weather, off ground and safe from damage. Material to remain crated until ready for installation. .03 Installed defective material or material damaged during construction to be removed and new pieces installed. Cost for work including labor. for removal and installation, to be borne by the contractor. .04 Measurements: Take measurements at site to insure proper installation. Coordinate work with other trades whose work is adjoining. .05 Securing to adjacent work: Inspect adjacent work to insure' proper installation of materials. Commencement of work construes acceptance of substrate. Provide all connecting members and hardware as required for proper installation. 08100.00 METAL DOORS AND FRAMES .01 See plan, door schedule and type elevation for sizes and design. Swing doors to meet rules set by local codes or state regulations. 08101.00 HOLLOW METAL DOORS .01 Acceptable Manufactures A. Ceco - Imperial Series B. Mesker - Diamon Dor Series C. Pioneer - CHT Series .02 Substitutions - Alternate door manufactures of equal quality and performance may be used if approved by the architect. .03 Doors shall be seamless, constructed of two (2) form sheets of 18 gauge (16 gauge for labeled H.M. doors) cold rolled, stretcher leveled steel. Doors rigidly connected and reinforced inside with vertical interlocking reinforcements, running the full length of the doors approximately ten (10) inches on centers. Top and bottom of the door closed and reinforced by channel member running the 08001.00 - 08101.03 full width of the door. Both edges of the door joined and reinforced the full height with a 12 gauge strip, additionally reinforced and offset at hinge locations providing 3/16 inch stock, drilled and tapped to receive hinges. All welds and joints on all surfaces of the door are to be made perfectly smooth and invisible a~d filled with mineral filler prior to painting. Unlabeled doors to have urethane core. labeled doors to have fiberboard core. .02 All hinge, latch, bolt, pivot, closure or other hardware loca- tions mortised and reinforced to receive the hardware in accordance with the templates furnished by the hardware supplier. .03 Reinforcing: Internal plates welded in place shall comply with the manufacturer1s recommendations for the type of hardware used and the size and thickness of the doors but shall not be less than that required by the commercial standard CS-242-62 or: A. At hinge, 8 gauge hot rolled channels B. At lock, 16 gauge hot rolled channels C. At closer, 12 gauge D. Adequate reinforcing shall be provided for any other hardware as required. .04 Reinforcing shall be adequate to provide a minimum of 1/4 inch of thread in all holes. ' .05 All fire~rated doors and door frames shall bear the underwriters laboratories label. Preserve labels in visible condition on each door and frame and do not paint over. .06 All doors shall be clean, free from scale, rust or rough spots and sh?ll be bonderized and factory finished with one (1) coat of baked on rust-inhibitive prime paint. The finish painting shall be done, under Section 09900, before any hardware and weather-stripping, except hinges. 08110.00 METAL DOOR FRAMES .01 Pressed metal, by door manufacturer, 16 gauge cold rolled steel. Labeled and exterior frames 14 gauge, 2 inch faces, contours true and sharp. .02 Shop fabricated, coped or mitered and welded for full depth and width. .03 Edges closed to hairline joints, welds dressed smooth and flush. .04 Reinforce, drill and tap at factory to receive hardware manufac- turer's templates and recommendations. .05 Provide 16 gauge spreads. .06 Strike jambs. 3 factory installed rubber bumpers. .07 Provide floor anchors with two (2) 3/8 inch expansion bolt each anchor. .08 Provide three (3) anchors per jamb for type of construction at installation location. Anchors to be same gauge as frame. 08101.02 - 08110.08 .09 Reinforcing: Adequate to provide minimum of 1/4 inch of thread. Reinforce mitered corners as follows: A. At hinge, 8 gauge steel. B. At strike, 12 gauge steel. C. At, closer, 12 gauge steel. D. Adequate reinforcing shall be provided for any other hardware required. .10 Treat with non-metallic phosphate coating and prime with baked-on rust-inhibitive paint, shop applied. 08111.00 WORKMANSHIP .a1 Erect frames plumb and square, and properly braced to structure. Bottom and center (at the lock mortise) spreaders shall be maintained until the wall is complete so as to insure a plumb frame. .02 Before anchoring the frame in the wall, the contractor 'shall verify that all hardware has been provided for and that the door, and frame have been accurately matched. 08200.00 LAMINATE DOORS AND ALUMINUM FRAMES .01 See plan, door schedule and type elevation for sizes and design. Swing doors as indicated on plans. 08201.00 LAMINATE DOORS .01 All doors to be IIMarlite Laminated Doors" by ~1arlite Division Masonite Corp., Dover, Ohio 44622. .02 Solid flakeboard core construction with 30# density as per National Woodwork Manufacturer's Association Standards. .03 Finish face: Shall be 1/8" exclusive Marlite Brand Melamine Laminate or general purpose grade .050 high pressure laminate as manufactured by Corrmercial Division of ~1ason;te Corporation. See Interior Decor drawings for finish selection. 08202.00 INTERIOR ALUMINUM DOOR FRAMES .01 Pre-hung adjustable door frames by Marlite, Division of Masonite Corp., Dover Ohio 44622. .02 Aluminum extrusions adjustable to accommodate wall finish indi- cated on drawings. .03 Frame shall include 1-1/2 pair of 4 1/211 X 4 1/211 knuckle lift off impregnated stainless steel bearing butts and continuous vinyl gasket incorporated into stop. 08110.09 - 08202.03 .04 Preassemble at factory into set up unit. .05 Finish: Satin annodize aluminum with factory supplied accent strip to match door finish. 08203.00 WORKMANSHIP .01 Obtain hardware templates from hardware supplier. Frame to be machined for mortise hardware. Undercuts, kickplates and plastic signs shall be provided as indicated on the drawings. .02 Cutouts for door grilles made at factory, sized and located as indicated on the drawings. Grills provided by door manufacture and installed in field. 03.. Frame to be installed over the finished wall ~lith shims and fasteners provided. Install according to instructions provided by manufacturer. 08400.00 ENTRANCES AND STOREFRONTS 08401.00 MATERIALS .01 The contractor for this Section shall furnish labor, material, and other services to complete the fabrication and installation of the storefront framing, doors, door hardware, and related items as shown on the drawings. .02 The aluminum entrance doors and framing shall be as manufactured by Kawneer Company, Inc., Jonesboro, Georgia, phone: (404) 478-8841 or approved equal. The doors shall be Narrow Stile 1119011 Entrances with Tri-Fab 11450" or 11451" framing. . .03 Door sections shall be of 6063-T5 extruded aluminum alloy. major portions of the door stiles shall be .12511 in thickness .and glazing molding shall be .05011 thick. Corner construction shall consist of both sigma deep penetration weld and mechanical fastening. Glazing stops shall be tamper proof snap-in stops with neoprene bulb-type glazing. No exposed SGrews shall be required to secure stops. Each door leaf shall be equipped with an adjustable mechanism located in the top rail which will provide for minor clearance adjustments after installation. Doors shall be weatherstripped on three sides with a flexible non-porous, polymeric strip that provides a positive barrier to air infiltration. The strip shall be wear resistant and not susceptible to temperature extremes. A weathered adjustable astragal with a polymeric fin and stainless steel backing shall be provided at the meeting stiles of a pair of doors. 08202.04 - 08401.03 .04 Entrance door hardware shall consist of offset pivots, Adams Rite M.S. 1852A dead bolt lock, one pair of flush bolts (on inactive leaf of pairs of doors), Norton 1605 surface closers with back check, Style liT" pulls (exterior only), and standard thresholds. Locks, cylinders, and thresholds shall be omitted on interior vestibule doors. Dummy cylinders shall be provided. . on the exterior of all doors except at main entry. Where required by local codes, 7-1/2" high bottom rails shall be provided for the benefit of the handicapped. .05 All doors shall be equipped with twin muntin assemblies and Metalbond Identification Panels as manufactured by Kawneer Company, Inc. The panels are to be individually formed, hand- finished castings with Burger King logo. The Panels shall have a 1/4" nominal thickness and shall allow for concealed edge mounting. The muntin face shall be no greater than 5/16" width. The doors and the panels shall be by the same manufac- turer, with the doors and the muntin assembly being factory fabricated and the panels being factory glazed. The finish of the muntins is to be #29 Black. , .06 The aluminum framing system shall be Tri-Fab "450" for 1/4" glazing and Tri-Fab "451" for 111 glazing. All framing members, transition members, mullions, adapters, and mountings shall be 6063-T5 extruded aluminum alloy. All screws, miscellaneous fastening devices and internal components shall be of stainless steel or plated or corrosion-resistant materials. Glass framing members shall provide for flush glazing on all sides with no projecting stops or face joints. .07 The glazing contractor shall be responsible for ensuring that the framing system is sufficient to withstand local windload conditions. .08 The finish of all aluminum storefront materials is to be Per- . manodic #40 Dark Bronze. .09 Shop drawings and pricing information are available through the Kawneer National Accounts Department, Jonesboro, Georgia. 08402.00 WORKMANSHIP .01 The aluminum storefront system shall be installed as required by the manufacturer's instructions and recommendations. .02 Care shall be taken at the job site for proper storing and protection of units prior to erection. Damaged, marred, scratched, or blemished components shall be replaced at no expense to the owner. .03 All members shall be set level, squar~, plumb, and at proper elevations and in alignment with other work. 08401.04 - 08402.03 All joints between interior metal and masonry and between interior glass framing and mullion members shall be tightly caulked in order to secure a watertight job. All materials shall be screwed in place using backing, masonry plugs, or anchor straps as required. Where moldings are joined, they shall be accurately cut and fitted to result in a tightly closed joint. After erection, the General Contractor shall adequately protect exposed portions of the grid framing from damage by grinding and polishing machines, plaster, lime, acid,cement, or other harmful compounds. .04 The General Contractor shall be responsible for removal of protective materials and cleaning with plain water, or water with soap or household detergent. The General Contractor shall be held resporsible for damages resulting from the use of other cleaning materials. .05 Glass and glazing shall be in accordance with section 08800. The storefront manufacturer shall furnish all glazing accessories required for complete installation. All glass breakage caused by this contractor in the installation of this work shall be replaced and paid for by this contractor. 08550.00 DRIVE-THRU WINDOW :01 The drive-thru window unit shall be furnished and installed by this contractor as indicated on the "drive thru window plan and detail" drawing. The drive thru window shall be by Ready Metal Manufacturing Co., 4500 West 47th Street, Chicago, IL 60632, Tel. (312) 376-9700. ' .02 Unit size shall be as indicated on the drawing. .03 The finish of the drive thru window' shall be anodized Dark Bronze. 08402.03 - 08550.07 08700.00 HARDWARE AND SPECIALTIES .01 Furnish and install all hardware of every sort and description to adequately equip the entire project in accordance with the drawings, specifications and the local, and state codes. .02 Fit hardware prior to painting and re~o~e. Complete painting before final installation of hardware. Clean hardware thoroughly before, turning over to owner. , .03 No extra cost will be allowed because of changes or corrections necessary to facilitate the proper installation of any hardware. .04 Hardware: As listed in 08701.02, hardware schedule. Furr.ish proper number, si ze and type comp 1 ete wi th each uni t. ~'Ia rk or number in accordance with hardware schedule. .05 Door knobs: Mount center 36 inches above finish floor. .06 Keying: All re-keying or changes will be done by local locksmith and the cost shall be borne by the Gereral Contractor. Refer to hardware schedule. All keys properly tagged and turned over to the owner upon completion of 'the work. .07 Exit Devices: Install per hardware schedule when required by governing code. ' .08 Substitutions: Substitutions will be permitted if material proposed for substitution is approved in writing by the architect/ engineer. Any hardware furnished in lieu of specified hardware without architect's/engineer's approval, as outlined will be replaced with specified hardware. ,Cost of replacement and any refabrication will be charged to the contractor. 08701.00 SCHEDULE OF FINISH HARDWARE .01 The following hardware schedule is intended to cover all doors and required hardware and establish a type and standard of quality. It shall be the specific duty of the hardware supplier/ contractor to examine the plans and specifications and furnish and install proper hardware for all openings, listed or not. .02 Hardware Schedule Set #1 Customer pickup area to exterior See 08401.00 for entrance door hardware KA Set 1 Set #2 Dining to exterior See 08401.00 for entrance door hardware KA Se t 1 08700.00 - 08701.02 1-1/2 pro butt SHBB 1168 6 x 4-1/2 x SS NRP Pin USP 1 Door vi e....'er Yale 1 Door closer PR 3501 SB x Sex Bolt Yale 1 1540 exit devise US26D RHR789 (verify dr. hand) Yale 1 131 trim US26D 1109 cylinder & Pull Builders Brass Works (BBW) 1 Door Holder F8010 US32D BBW 1 Kick Plate 10 x 46 US32D Pemko 1 Threshold 229A Alum. Pemko 1 Door sill weatherstrip-#315 AN w/neoprene sweep. 1 Door jamb/head weatherstrip #332 AR w/neoprene sponge. 3 Silencers W-07 Set #3 Hager Pemko BBW KA Set 2 Set #4 Hager Yale BB~J BBr] BBW Set #5 Hager Yale BBW Set #6 Hager Yale Yale BBW Set #7 Hager Yale Yale BBW Set #8 Hager Yale Yale BBW BBW PEMKO Pemko Pemko 1-1/2 pro Butt (See Section 08202.03) 1 Door Closer *4400 SB x Sex Bolt 1 Door Pull Plate 4 x 16 57-N US32D 1 Push Plate 8 x 16 47 FR US32D 1 Wall Stop W-9077X US32D *Door closer to be mounted on restroom side of dr. furnish parallel and when req'd. 1-1/2 pro Butt (See Section 08202.03) 1 Lockset LF 5407 US26D 1 Wall Stop W-9077 x US320 1-1/2 pro Butt (See Section 08202.03) 1 Lockset LF5405 US26D 1 Door Closer 4400 SB x Sex Bolt 1 Wall Stop W-9077 x US32D 1 Door Viewer 1-1/2 Pro Butt (See Section 08202.03) 1 Lockset LF5401 US26D 1 Door Closer 4400 SB x Sex Bolt 1 Kick Plate 10 x 28 US32D 1-1/2 pro Butt SHBB 1729 4-1/2 x 4-1/2 x SS NRP Pin USP 1 Door Closer PA 4400 SB X Sex Bolt 1 Lockset LF 5405 US26D 1 Door Holder F8010 US32D 1 Kick Plate 10 x 26 US32D 1 Threshold 229A Alum. 1 Door sill weatherstrip-#315 AN w/neoprene sweep. 1 Door jamb/head weatherstrip #332 AR w/neoprene sponge. 3 Silencers W-07 BBW KA Set 2 Furnish 6 keys for KA Set 1 Furnish 6 keys for KA Set 2 Furnish 3 keys each for all other locks 08701.02 - 08701.02 08730.00 WEATHERSTRIPPING .01 Metal thresholds: Anchored to floor and set in bed of Thiokol compound. Clean excess sealant after installation. .02 Exterior doors: Provide weatherstipping as indicated on hardware schedule. .03 Miscellaneous: Provide aluminum entrance doors with weathersweep by door manufacturer. 08800.00 GLAZING .01 All glass shall be as manufactured by Pittsburgh Plate Glass Co., Libby-Owens-Ford, or approved equal. Plate glass for the aluminum storefront areas shall be as indicated on the drawings. Where indicated, glass is to be new 1/411 float glass. \~here insulated units are used, the glass shall be 111 insulated glass consisting of two 1/411 lites with a 1/211 air space between. All insulated units shall carry the manufacturerlS'standard five-year warranty, ,proof of which shall be required prior to final payment. . .02 All entrance doors shall be glazed with 1/411 tempered glass. It is the responsibility of the glazing contractor to provide tempered glass in all areas where required by governing build1ng codes. .03 Setting ~locks: Install glazing with hard rubber or nylon pad setting blocks. .04 Glazing Compound: "Dap Metal Glazell, color to match aluminum finish.. . .05 All anodized framing shall be furnished by the door and window manufacturer and shall be of same color and finish as doors. 08802.00 WORKMANSHIP .01 Field dimensions shall be taken of all rough openings to reflect proper fra~ing and glass size; no shimming of framework greater than 3/8" will be accepted. All glass shall be factory labeled on each pane and the label shall not be removed until'final approva 1 . , .02 All glazing work shall be in strict accord with the manufacturerls recommendations, such recommendations shall take precedence over these specifications. .03 All window sash, doors and other frames or areas to receive glass shall be clean and dry before glazing. No glazing shall be done in damp or rainy weather. .04 Locate setting blocks at the quarter (1/4) points. 08730.00 - 08802.04- DIVISION 9 FINISHES 09001.00 ' GENERAL 09180.00 CEMENT PLASTER/STUCCO 09250.00 GYPSut~ WALLBOARD 09300.00 TILE 09320.00 UNGLAZED PAVER TILE 09330.00 QUARRY TILE 09500.00 ACOUSTICAL TREATMENT 09900.00 PAINTING AND WALLCOVERING 09970.00 PREFINISHED PANELS DIVISION 9 FINISHES 09001.00 GENERAL .01 Comply with Governing Building code and local codes. 09180.00 CEMENT PLASTER/STUCCO - where specified by drawings. 09181.00 MATERIALS .01 Portland Cement: ASTM C150 Type I. .02 ~1asonry Cement: ASTM 91. .03 Hydrated Lime: ASTM C206, Types. .04 Sand: ASTM C35. .05 Water: Potable. 09182.00 WORKMANSHIP .01 Two (2) coat application over concrete block. Base coat should be approximately 3/8" thick and finish coat 1/4" thick, totaling a minimum 5/8" thickness. ' .02 Masonry surfaces clean, free of efflorescence, damp and suffi- ciently rough to insure proper bond. .03 Three (3) coat application over solid sheathing and paper . backed self-furring galvanized metal stucco mesh, fastened with galvanized non-corosive fasteners~ Three (3) coats consist of scratch coat minimum 3/8" thick, brown coat minimum 3/811 thick and finish coat at least 1/8" thick. Total stucco finish at least 7/8" thick. .04 Finish shall be dash troweled with high spots of dashed surface troweled smooth. .05 All metal accessories, corner beads, drip screens, etc., shall be galvanized metal. 09250.00 GYPSUM WALL BOARD .01 All materials shall be manufactured by United States Gypsum Company and shall be installed in accordance with its current printed directions. 09251.00 MATERIALS .01 All Gypsum wallboard shall be sheetrock brand Firecode "c" thickness and size as indicated on drawings. .02 All areas to receive ceramic tile shall have Sheetrock Brand W/R F;recode IIC" (water-resistant). .03 Attachment: Attach Gypsum panels with 1 1/4" USG type IV screws (wood stud), spaced maximum 16" O.C. or I" type S screws (steel stud) maximum 1611 o.c. 09001.00 - 09251.03 09252.00 WOR~1ANSHIP .01 Apply gypsum board in accordance with details on drawings and in accordance with the manufacturer's directions. .02 Reinforce joints of gypsum wallboard with joint tape applied with a joint compound to conceal joint and afford a flush partition, and where painted shall -be finished to receive same. .03 Reinforce all vertical and horizontal exterior corners with corner beads. Apply joint compound to conceal and product a flush partition. .04 Sand all taped joints after each application of compound has dried. The final coat of compound and subsequent sanding shall leave all wallboard and treated areas uniformly smooth and suitable for painting or application of vinyl wall covering whi~hever is scheduled on drawings. Areas of gypsum wallboard to be covered with Marlite shall be smoothed only so far as required for Marlite to form a true and uniform surface after installation. 09300.00 TILE 09311.00 MATERIALS .01 Ceramic tile and quarry tile: sizet color and manufacture as indicated on room finish schedule. Special shapes indicated on drawings or required to complete the work of this section shall be furnished and shall conform to the manufacturer's requirements for installation. Bases shall be sanitary cove type. .02 Special tile, i.e. "employee hand wash", etc., shall be installed as part of ceramic tile work where indicated on drawings. .03 Grout: As recommended by tile manufacturer. Color as indicated on the room finish schedule. 09312.00 WORKMANSHIP .01 Before setting any tile, the contractor shall assure himself that no tile will have to be removed after installation to accommodate the work of other trades. All cuttingt fittingt drilling and grinding of the workt where necessary in relation to the work of other trades, shall be performed so that the work will be neatly and accurately done and cut edges shall be uniform. .02 Conform to requirements of Tile Council of America and American National Standards Institute, and in accordance with manufacturer's printed instructions and "Handbook for Ceramic Tile Installation" by T.C.A. .03 Floor Tile: Install with dry-set Portland cement mortar A.N.S.I. AI08.5 and A118.1. .04' Base and Wall Tile: Install with Type 1, water resistant, organic adhesive, A.N.S.I. AI08.4 & A136.1. .05 Slope floor tile to drains as indicated. 09252.03 - 09312.05 09320.00 09321.00 .01 09322.00 .01 .02 .03 .04 09330.00 09331.00 .01 .02 09332.00 .01 .02 .06 Layout tile pattern symmetrically with even joint on all floor anc wall surfaces. Lay tile square and begin laying from the center axis of the floor and wall areas. Cut and drill tile as required without marring tile, grind and fit around fixtures, etc. Leave completed work free from cracked, broken or damaged tile. Joints: 1/4 inch wide; grout joints full using grout color as selected. Delay grouting wall a minimum of 24 hours after setting for solvent evaporation. Clean work with soap and cleanser. Use no acid. Remove mortar' with damp cloths before mortar is set. Protect adjacent .surfaces during installation and leave clean. Cover all title floors with heavy duty, nonstanding construction paper, masked in place. Protect heavily traveled, newly ti'led, areas for seven (7) days. .07 .08 .09 .10 .11 UNGLAZED PAVER TILE MATERIALS .02 Unglazed paver tile, floor and base: Manufacture, size and color as indicated on room finish and color schedules on the drawing~. (Note base bid specific~tion and deductive alternates.) Grout:' Color -- brown, II Aci d-RII as manufactured by L & ~1 Surco, Dallas, Texas, or accepted equal. WORKMANSHIP (In accordance with Section 09312.00) Floor Tile: Install using Dry-Set Portland cement mortar, A.N.S.I. A108.3 & Al18.1. Base: Install with Type one, water resistant, organic adhesive, A.N.S.I. A108.4 & A136.1. Lay tile patterns as described in room finish schedule and on the drawings. Same as section 09312.05, .08, .09, & .10 above. QUARRY TILE MATERIAL Quarry tile floor and, cove base: Manufacture size and color as indicated on room finish schedule on the drawings (Note base bid specification and deductive alternates.) Grout shall be color as indicated on finish schedule __ , "Acid-R" as manufactured by L & M Surco, Dallas, Texas, or accepted equal. WORKMANSHIP (In accordance with Section 09312.00) Floor Tile: Install using Dry-set Portland cement mortar A.N.S.I. A108.3 & AI18.1. Same as sections 09312.04, .05, .06, .07, .08, .09, .10 & .11 above. 09312.06 - 09332.02 09500.00 09501.00 .01 .02 09502.00 .01 ACOUSTICAL TREATMENT r~ATERIALS .02 .03 .04 Install per recommendations of the "Acoustical and Insulating Materials Association", manufacturer's recommendations and with A.S.T.M. C636~ Hangers: 12 gauge galvanized steel, spaced not to exceed 3'-0" c/c. Carrying Channels: . Minimum 1-1/2" cold rolled section, .475 lbs./lin. ft., spaced min. 41-0" c/c. Size of the individual members in the grid system: As per manufacturer's recommendations based on weight allowance for the acoustical tile specified. , Exposed grid systems: 15/16 inch wide exposed "tee" flanges series MLR-fire rated suspension system. Grid spacing shall suit tile sizes. Exposed parts to be baked enamel of the scheduled color. Make provisions on one end for thermal expansion. Wall angle mouldings furnished at all intersections of ceiling with other surfaces. Coordinate grid installation with light fixtures and ventilating registers. , Furnish and install all mechanical accessories for the suspension system to be used for acoustical ceilings. Set all frames for recessed light fixtures occurring in the ceiling and coordinate the placement and correct installation of all lights with the electrical contractor and of all registers and grilles with the ventilating contractor. All surface or pendent light fixtures and those recessed light fixtures the weight of which, if supported from the ceiling suspension would exceed the allowable deflection of 1/360 of the span, or 20 lbs. of weight, whichever smaller, must be supported independently. The manufacturer must furnish and certify deflection data on his suspension system. Furnish and install acoustical tile on grid system (see Section 07201). Leave on the job, 1 unopened carton of each kind of acoustical tile used on the project for replacement of units which may be damaged later. After installation, clean and touch up where scratched or scuffed with paint supplied by manufacturer. Replace with new material any components which cannot be satis- . factorily corrected. .05 .06 .07 .08 .09 .10 .11 .12 .13 09500.00 - 09502.13 09900.00 PAINTING AND WALL COVERING .01 It is required that this specification shall cover the painting and finishing of all general construction work, heating, air conditioning and ventilation. items, plumb~ng installation and ~lectr;cal items throughout the entire project, both interior and exterior, on wood, metal, drywall or other surfaces as required, to make a thoroughly, complete job in every respect, whether every item is herein specificQlly mentioned or not. .02 The painting contractor shall: A. Examine the specifications for the various other trades and familiarize himself,with their provisions regarding painting. B. Paint items left unfinished by other trades which require painting. , C. Provide scaffolding, staging (etc.) and place so as not to interfere with work of others. D. Furnish drop cloths and place in all area~ where painting is being performed. E. Protect adjoining work and make good any damage as a result of his work. F. Clean up as far as hi~ work is concerned, subject to approval ~y the'owner. 09901.00 MATERIALS .01 Paints and stains as specified shall be used. Materials equal to specified products in quality, performance and color may be used only if approved IN WRITING by the owner, and such approval shall be at the owner's sole discretion. .02 Finish Colors: As per color schedule or as noted. .03 Vinyl Wallcoverings: As selected on room finish schedule or interior design drawings. 09902.00 WORKMANSHIP 41 .01 Coating Systems: All coats to metal indicated below are in addition to previously applied shop coats. A. Exterior galvanized metal: One (1) coat Sherwin Williams Galvanized Iron Primer. Two (2) coats Sherwin Williams Metallistic II Enamel. B. Exterior Ferrous Metal: One (1) coat Sherwin Williams "Kromik" Metal Primer, two (2) coats Sherwin Williams Kem Lustral Enamel. C. Finish metal sign columns, lightpcles and lightpole shrouds with one (1) coat of quick drying semi-gloss paint as indicated on the drawings. D. Exterior wood soffits, fascias, texture 1-11, trim, and fences shall have two (2) coats of Olympic Semi-Transparent Stain. Color as indicated on drawings. Application shall be by brush or long- napped roller. Edge seal all horizontal edges. Surface preparation and application shall be in accordance with manufacturer's specifications. 09900.00 - 09902.01 E. Interior Ferrous Metal: One (I) coat Sherwin Williams Kromik ~jetal Primer, two (2) coats Sherwin Williams Hi-Hide Semi-Glass Alkyd Enamel, as indicated on color schedule. F. Gypsum Wallboard to receive vinyl wallcovering or photo- mural: Spot prime cemented and taped joints and nail heads with Sherwin Williams Fast-Dry Latex Primer; One (1) coat Sherwin Williams sealer. G. Gypsum Wallboard: Spot prime cemented and taped joints and nail heads with Sher~Jin ~/illiams Fast-Dry Latex Primer; one (1) coat Shet4win Williams Fast-Dry Latex Wall Primer; one (I) coat Sherwin Williams Quali-Craft Alkyd Eg-Shel Enamel. Color as indicated on the drawings. H. Interior wood trim shall have two (2) coasts of Olympic Semi-Transparent Stain or Solid Stain as indicated on drawings or color schedule. I. Aluminum shall be cleaned of all stains, paint and mortar droppings, etc., to the satisfaction of the owner. J. Defects in shop priming coats, spot prime in field and spot prime welds, rivets, spacers and bolts as required shall be painted with ferrous metal and steel primer, Rust Control A57-R17. K. All piping, ductwork, conduit and other mechanical equipment not finished, inside and outside the building and on roof, shall be painted with paints and in number of coats as specified for the respective material and exposure of each in the schedule hereinabove. All items requiring identifying code color under ASHRAE Guide and OSHA requirements shall be color ~oded as per applicable color schedule. No part of any sprinkler head (if applicable) shall be painted and all sprinklers shall be carefully protected from smears during painting opera- tions. .02 Vinyl wall coverings and photomurals: A. Installed over prepared surface of gypsum wallboard. (See 09902.01 (f)). B. Installation: In accordance with the manufacturer's directions. Edges shall be accurately and neatly scribed to other surfaces. All joints shall be tight butt joints. Use adhesive recommended by manufacturer. C. Before proceeding with the installation of the vinyl wall covering or photo mural, the installer shall inspect the surfaces to which material is to be applied and assure himself that such surfaces are in a proper condition to receive his work. Any unsatisfactory conditions shall be corrected by the contractor before proceeding with the installation. Do not install material over walls not properly prepared with sealer as noted above. 09902.01 - 09902.02 D. Vinyl wallcovering of photomurals abutting pre-finished wall paneling shall be applied to the prepared wall surface before wall paneling a~d trim molding is applied in accordance with details on interior design drawings. E. Upon completion, the installer shall turn over to the owner two (2) lineal yards of the fabric based en 54 ' inch roll width, of each fabric on this project, to be used for future patching 'requirements excepting photo murals. 09970.00 PREFINISHED PANELS 09971.00 MATERIALS .01. Prefinished panels shall be Marlite Brand Plank 16" X 81 X 1/4" prefinished hardboard as manufactured by Marlite Division of Masonite Corporation, Dover, Ohio. Color and pattern as indicated 9n drawings. 09972.00 WORKMANSHIP .01 Material shall be installed strictly in accordance with manufacturer's printed instructions. Marlite Brand moldings shall, be used where needed. . . 09902.02 - 09972.01 10001.00 10160.00 10350.00 , 10400.00 10500.00 10800.00 . GENERAL TOILET PARTITIONS FLAGPOLE IDENTIFYING DEVICES LOCKERS AND SHELVING TOILET ACCESSORIES DIVISION 10 SPECIALTIES '?A- L'rt DIVISION 10 SPECIALTIES 10001.00 GENERAL .01 Except where portions of these specifications are more exacting, work of this division shall comply with all applicable provi- sions of the general scope of work. .02 Comply with requirements of the Governing Code and A.N.S.I. Standards for Handicapped. 10160.00 TOILET PARTITIONS .01 Furnished and installed as indicated on the drawingst plans, equipment schedule and color schedule. Verify dimensions for all toilet compartments in field. 10161.00 LAMINATED PLASTIC TOILET PARTITIONS .01 Toilet compartments: Floor supported with overhead rail braced as per Bobrick series 1042 or Marlite Brand toilet compartments. Laminated plastic toilet compartments manufactured by Bobr;ck shall be floor anchored and overhead braced. Doors, stilest wa,ll posts, and panels shall have a ftnished thickness of 1" (25mm) and shall have a uniform flush front appearance. Core of Doorst Stilest Wall PostSt Panels and Seats shall be 3-ply 45 lb. densitYt resin impregnated particle board. Stiles shall have leveling device welded to 11 gauge (3.2mm) steel core and be concealed by a one piece 4" (102mm) high, type 304 satin finish stainless steel shoe. Surface of Toilet Compartments shall be high pressure laminated plastic 1/16" (1.6mm) thick with matte finish and shall be edged with type 304 satin finish stainless steel or self edged with laminated plastic. All laminating shall be done with adhesives that prevent delamination from moisture and heat. All door hardware, mounting brackets and support brackets shall be anodized aluminum with satin finish stainless steel. Headrails and headrail returns of Overhead Braced Toilet Compartments shall be anodized aluminum with satin finish. No door hardware or mounting brackets shall be exposed on exterior or Toilet Compartments except on compart- ments with outswinging door. Threaded steel inserts shall be factory installed for mounting Hinges and Door Latch. Stainless steel one-way machine screws shall be furnished for installing Hinges. Stainless Steel one way sheet metal screws furnished for Coat Hook and Door Keeper. Stainless steel Phillips head screws furnished for Mounting Brackets. Hinges shall hold door of unoccupied compartment partially open. Locked compartment may be opened from outside by lifting door. .02 Follow the manufacturer's instructions for proper, rigid, straight and plumb installation of compartments. 10001.00 - 10161.02 10350.00 FLAGPOLE .01 Flagpole: Provide at the owners option. .02 Flagpole: Manufactured by Acme Flagpole Co., Division of John E. Lingo & Son, Inc., Camden, New Jersey or one of equal manufacture as approved by the owner. 10400.00 IDENTIFYING DEVICES, .01 Temporary signs: ihe contractor shall request IIAnnourcement for Openingll signs from Burger King Corp. and mount the heavy weight paper signs to plywood backing, sized to the sign and supported with wood posts embedded in the ground. The bottom of the sign shall be mounted three feet above the ground; locate outside near a major street/intersection for maximum visibility. .02 Major, freestanding, permanent (elec.) sign with reinforced concrete pier foundation, steel supports and sign shall be furnished and installed by the sign company as indicated on drawings. A. Painting required by contractor - refer to Division 9 -Finishes. B. Electrical work required - refer to detail on drawings and Division 16 - Electrical. .03 Provide handicapped signs as required by A.N.S.I. A117.1. 10500.00 LOCKERS AND SHELVING .01 Metal lockers and metal storage shelving: furnished and installed as indicated on the drawings, plans and equipment schedule. 10800.00 TOILET ACCESSORIES .01 Toilet accessories: furnished and installed as indicated on the drawings, plans and equipment schedule. 10801.00 MATERIALS .01 Electric hand dryers: recessed, white porcelain enamel, Model RA as manufactured by World Dryer Corporation or approved equal. .02 Toilet tissue dispensers - Model B-274 as manufactured by Bobrick Washroom Equipment, Inc or approved equal. .03 Hand soap dispensers (recessed), Model B-306 as manufactured by Bobrick Washroom Equipment, Inc. or approved equal. 10162.00 - 10801.03 .04 Handicap grab bars - as manufactured by Bobrick WashrooM Equipment, Inc. or approved equal. Provide the required quantity and length as indicated on the drawings or as required by the governing code. The bar shall be Ii inches in diameter and mounted with Ii inches clearance from the wall. .05 Mirrors - Model B 1556 1824 (18 inch X 24 tn~h) frameless bright polished stainless steel by Bobrick Washroom E uipment Inc. or approved equal., 10801.04 - 10801.05 11001.00 11100.00 11400.00 WI DIVISION 11 EQUIPMENT GENERAL SAFE FOOD SERVICE EQUIPMENT DIVISION 11 EQUIPMENT 11001.00 GENERAL .01 Except where portions of these specifications are more exacting, work of this division shall comply with all applicable provisions of the general scope of work. .02 Comply with the Governing Building Code and local codes. 11100.00 SAFE .01 Money safe shall be furnished and installed as indicated on the drawings, plans details and equipment schedule. .02 Square door - TL-15, Model No. ER201612, as ~anuf~ctured by Mosler. A.' Four active locking bolts., B. Interlocking jamb on hinge side. , C. Group l-R, UL apprQved, comtination l~c;k. D. Relock devi'ce., , , F. Interlock to prevent damage to locking 'bolt~ when iri open position. ' G. Base weld to money safe body. .03 Contractor shall furnish required expansion shields with standard' plain washers and four (4) inch long bolts. .04 Contractor shall furnish labor to move safe into final position. 11400.00 FOOD SERVICE EQUIPMENT .01 Equipment shall be furnished and installed as indicated on the' drawings, plans and equipment schedule. 11401.00 WORKMANSHIP .01 Those items so noted on the equipment schedule as being furnished, assembled and placed by others are not a part of the general bid, however, the contractor shall provide installation personnel _ a carpenter to assist in the as~embly and installation of equipment. Said carpenter shall be available for seven (7) working days. .02 Installation costs of those items so noted on the equipment schedule as being furnished by others but installed by the contractor are a part of the general bid. 11001.00 - 11401.02 .03 In all cases, the general contractor shall be responsible for final hook-up of all kitchen equipment such as all mechanical work, plumbing and electrical for the equipment listed. .04 Prior to instellation of Owner's equipment and at least fourteen (14) calendar days prior to total completi~n the Contractor shall have th~ following listed items co~pleted. 1. Building enclosed with glass installed. , 2. Floors completely tiled and grouted and cleaned ready to accept seating. 3. All walls completed including marlite, paneling, painting, interior and exterior doors hung. 4. Parking lot completed. 5. All concrete work and,walkways complete. 6. Dumpster enclosure in progress if not completed. 7. Roofing, shingles, soffit, and facia completed. 8. Sewer, water, gas, and electric services complete and operational. 9. Interior electric including panels and light fixtures completed. 10. H.V.A.C. units installed includin9 ductwork, 'diffusers, and grills. . 11. Fryer and broiler hoods hung. 12. Ceiling tile and gridwork complete. 11401.03 - 11401.04 DIVISION 12 FURNISHINGS 12001.00 GENERAL 12120.00 PHOTO MURALS 12300.00 CABINETS 12500.00 WINDOW TREATMENi 12700.00 SEATING 12800.00 FURNISHINGS 12001.00 GENERAL .01 Except where portions of these specifications are'more exacting, work of this division shall tomply with all applicable provi- sions of the general scope of work. .02 The above referenced sections shall be supplied and installed as indicated on the drawings, plans, equipment schedule, room finish and color schedules. . 12001.00 - 12001.02 DIVISION 13 SPECIAL CONSTRUCTION NOT USED DIVISION 14 CONVEYING SYSTEMS NOT USED . DIVISION 15 HECHANICAL 15010.00 GENERAL PROVISIONS 150"50.00 BASIC MATERIALS '& METHODS 15060.00 PIPE AND PIPE FITTINGS 15080.00 PIPING SPECIALTIES 15120.00 VALVES 15180.00 INSULATION 15200.00 WATER SUPPLY SYSTEMS 15220.00 WATER SUPPLY PIPING SYSTEMS .15230.00 DOMESTIC HOT WATER SYSTEMS 15300.00 SOIL AND WASTE SYSTEMS 15310.00 SOIL AND WASTE PIPING 15315.00 STORM DRAINAGE SYSTEM 15460.00 PLUMBING FIXTURES AND TRIM 15520.00 FIRE FIGHTING DEVICES 15560.00 DRY CHEMICAL SYSTEM 15614.00 GAS PIPING SYSTEM 15770.00 PACKAGED HEATING AND COOLING - GENERAL 15771.00 EQUIPMENT 15900.00 CONTROLS AND INSTRUMENTATION 15910.00 INSPECTION, TESTING AND BALANCING . Except where portions of these specifications are more exacting, work of this division shall comply with all applicable provisions of the general scope of work. ' CODES AND REFERENCE STANDARDS The following codes and reference standards are considered Minimum require- ments for materials, workmanship and safety where not covered elsewhere in these specifications. Use only the most current editions of the following: A.S.T.M. - Latest edition Local Plumbing Code Local Building Code Local Gas Code County .and/or State' Boa rd of Hea 1 th N.F.P.A. No. 54 Gas Appliances and Gas Piping N.F.P.A. No. 31' Oil Burning Equipment N.F.P.A. No 96 Ventilation of Cooking Equipment O.S.H.A. Occupational Safety and Health Administration 1. Federal Register Vol. 37 No. 243 Part II Safety and Health Regulations for Construction 2. Federal Register Vol. 37 No. 202 Part II Safety and Health Regulations for Construction' A.S.H.R.A.E. 90-75 15010.00, GENERAL PROVISIONS .01 The contractor is responsible for actions of his employees for compliance with all, laws and ordinances governing his work for establishing elevations, etc., in strict accordance with plans, for accuracy in the layout, for providing personal supervision for, the work. He shall have a competent representative on the jobsite when required. Layout his lines of piping sleeves, etc., in accordance with drawings, in ample time so that all chases and other openings in walls may be built in advance to avoid cutting. At completion of job, all enamelware and plated piping shall be left clean and bright. Proper precautions at all times shall be taken to protect work from damage and disfigurement. .02 Provide new materials, free from defects and of American manu- facture. .03 Substitutions: When a particular product or material is speci- fied, it shall be considered as a standard basis of bidding and the contractor shall base his proposal on that particular product. Any other product or material equal in all respects may be substituted under the following conditions: A. The substituted item must be a comparable type and basic design as that specified. ~ 15010.00 - 15010.03 B. The substituted item must be of similar dimensions to that specified and fit in the allocated space without change to the structure. C. The substituted item must meet all requirements of capacitYt noise levelt details of construction and warranties. D. The substituted items shall in no way cause extra work for other trades. E. The contractor shall submit in writing all 'evidence to support his contention that the item proposed ;s equal to that specified. The architect/engineer will, under no circumstances, be required to prove that an item proposed for substitution is or is not of equal quality to the specified item. .04 Submission for approval: Factory certified prints shall be furnished for'all major items of equipment and as hereinafter specified. Submission of equipment. for approval shall be made complete all at the same time. .05 Instructions: Furnish owner a bound copy of all applicable operating or maintenance instructions, literature and informa- tion pertaining to the equipment. .06 Identification of piping: Tag all valves with brass discs on handles or engraving plastic name plate and chains to permit coordination and description of the operating instructions. .07 Electrical work: Work under this division of the specifications includes ,providing all motor starters for all motors provided under this division of the specifications. Provide all control items required for this equipment. Electrical items furnished shall conform in all respects to requirements covered under Division 16 of the specifications. , .08 Rules and regulations: All workmanship in accordance with latest requirements of citYt countYt and/or state Board of Health. Pay all fees, permits inspection and connection charges including deposits required for this work and furnish satisfac- tory evidence of compliance with all requirements before final acceptance of work. .09 Temporary utilities: Furnisht install and remove all temporary toilets for the workers, all temporary water lines necessary for completion of the job by plumbing contractor. .10 Intent of drawings and specifications: A. Drawings and specifications are intended to be compli- mentary. Any work shown in either of themt whether in the other or not, shall be executed according to the true intent and meaning thereof, the same as if set forth in all. 15010.03 - 15010.10 qc ,L,l~ . B. The drawings and risers accompanying the specifications indicated in diagrammatic form. The arrangements desired for the fixtures, piping, fitting, etc., and shall be followed as closelY as possible. However, the contractor shal1 include any additional pipe and fittings due to .structural or other obstructions. Proper judgement shall be exercised in carryi.ng out the work to secur~ a neat arrangement of all work. c. The purpose of these drawin~s and specifications is to reprp-sent the genera' design and construction limitations of all plumbing'equipment. The drawings and specifica- tions do not include either exact equipment dimensions and locations or exact and complete accessory items required for each manufacturer's equipment or for the installation,of the plumbing w~rk. . .11 Conflicts: All mechanical trades arerequ;red to carefully study the complete set of contract 'drawings and specifications in order to avo i d confl i cts, between a l' . pi pi ng ,.' duct":work, electrical components, equipment, structural member, etc., before proceeding with the 'installatio'n. . ' .12 Excavation: A. . Contractor shall do all excavating and backfillirig necessary for the installation of this work. B. Excavation near footings and foundation shall be carefully checked prior to di~ging in order to insure that the bearing material will not be undermi.ned. C. All shoring, bracing, sheeting, piping and pumping facilities that maybe necessary for, work in' t,he. contract shall be furnished by this contractor. . D. All excavated material not required for filling shall be removed and deposited where and as directed by the owner. E. Pipe trench shall be sufficiently straight between designated angle points to permit the pipe to be laid true to line in the approximate center of the trench. The trench width shall be such as to provide a free working space on each side of the pipe as laid. Trenches shall be excavated true to grade and bell holes shall be excavated to insure the pipe resting for its entire length on the bottom of the trench. F. Excavation shall be sufficient to carry out the con- struction and installation as required. Care shall be taken not to excavate below the depth specified, or proper for slopes specified. .13 Vibration: This construction shall guarantee that all pipe shall operate without vibration, pulsation or objectionable noises. 15010.10 - 15010.13 .14 Workmanship: All work shall be installed in a neat and workman- like manner. Any work not deemed neat or workmanlike shall be immediately removed by the contractor and .replaced in a satis- factory condition. All items of equipment and materials shown on the drawings or described in the specifications are to be furnished, and installed and put in proper operating condition in accordance with good practice, manufacturer's written published information. .15 Painting: A. All pipe hangers and rods: Painted with ~ coat of zinc chromate as specified under the painting section. The contractor shall clean all pipe surfaces and hanger rods free of grease, scale, rust and other foreign matter. Where prim~d or protective surfaces are damaged they shall be touched up in the field. The contractor shall touch up all factory finishes marred in construction with factory make-up kits. .16 . Waterproofing: Wherever any work done under this contract has to damage any waterproofing, this work shall be sealed and made absolutely watertight to the satisfaction ,of the owner. 15050.00 BASIC MATERIALS AND METHODS 15060.00 PIPE AND PIPE FITTINGS .01 All materials shall be legibly marked with name of manufacturer, weight, and/or class. .O~ Field tests required on completed systems are described under the particular division. .03 Joints for hubless pipe shall conform to 'A.S.T.M. C564 and Standard No. 301-75 of the Cast Iron Pipe Institute. 15061.00 MATERIALS .01 PVC is an acceptable alternate for: cold water system and water service into the building. .02 Pipe materials and service schedule: A. Cast iron soil pipe, standard weight, bell & spigot or no-hub; PVC-DWV; copper drainage tube DWV; or galv. steel pipe, schedule 40 with drainage fittings. Service: all soil, waste, greasy waste and vent lines inside building. All rainwater, soil waste and greasy waste to the manhole, public sewer, septic tank, grease intercep- tor or soakage pit as required. B. Galvanized steel pipe, schedule 40, A.S.T.M. A120 Service: All exterior domestic water service piping, vents 3 inches and smaller in partitions, all gas piping. . C. Copper drainage tube (DWV) A.S.T.M. B306 Service: Sanitary waste arms, and clear water wastes above the slab. 15010.14 - 15061.02 f Cr (L 9G/ . , o. (1) Seamless copper water tube, A.S.T.M. B88 Type L, hard drawn temper. Hot and cold water system above , finished floor. E. PVC, high impact, schedule 40 NSF, MIL-P-191 19B Service: Conduits for soda factory and R.W.l.system and drainage systems. F. Brass pipe or tube, chrome plate Service: Exposed branches at fixtures and equipment. .03 Fittings (pressure pipe): make joints and connections permanent and watertight. A. Threaded steel pipe, water service and gas piping: Malleable iron, 150 lb., banded, galvanized. B. Copper pipe, water piping; Wrought copper, solder-joint type, 5050 solder. C. Unions: Provide either galvanized malleable iron or brass ground joint unions for piping two (2) inches in diameter or smaller. D~ PVC schedule 80 A.S.T.M. 02467. .04 Fittings (non-pressure): make joints andconnect;ons petm~nent and watertight. A. Cast-iron soil pipe: provide fitting of same weight and manufacture as pipe. Caulk solid or a positive-seal one piece elastomeric compression type gasket may be used as an alternate for bell and spigot joints. Joints for hubless pipe shall be made with approved neoprene gaskets and stainl~ss steel retaining sleeves. B. Threaded drainage pipe shall be a maximum of (2) two inches in size. C. Copper tube, drainage type: Use wrought copper 'solder- joint 5050 solder. 15062.00 WORKMANSHIP .01 The plans and riser diagrams are generally diagrammatic. They do not show every bend, off-set, elbow or other fitting which may be required in the piping for installation in the space allotted. Careful coordination of the work is necessary to avoid conflicts. .02 Line and grade: install gravity lines at uniform grade to low point after field verification of low point invert. .03 Sleeves: PVC or galvanized sheet metal, 22-gauge, provide for pipes and passing through walls, floors, and roof before pouring concrete. .04 Jointing pipe: A. Threaded pipe: ream all pipe after cutting and before threading. Use non-hardening pipe compound "tite-seal" on male threads only. . B. Copper tube: ream all pipe after cutting and polish end to be soldered. 15061.02 - 15062.04 c. Provide nipples of same Material and weight as pipe used: (red brass with copper tubing). Prcvide extra strong nipples when length of unthreaded part of standard weight nipples is less than 1-1/2 inches. ' D. Provide dielectric bushings between copper and steel piping and between brassware and steel. 00 not use steel and copper piping in the same system. , .05 Provide unions or flanges in all service lines at each piece of equipment, specialty, valves or at other locations required for ready disconnect. .06 Pipe protection: A. Paint all uninsulated piping underground as per 15010.15. B. Spirally wrap all pipe lines embedded in concrete with a layer of 30 lb. felt. C. Coat ,all exposed threads on galvanized steel pipe with two (2) coats of zinc chromate after assembly. ' O. Close all pipe openings with caps or plugs during installation.: .07 Tests: test per governing building code and respective department. ' 15080.00 PIPING SPECIALTIES .01 Submit manufacturer's data for approval before a~y wo~k is commenced. · , .02 Contractor'shall furnish and install one (I) backflow prev~nter (Watts #900) .in the one (1) inch cold'water line for the soda fac~ory. See hot and cold water riser diagram; pipe vent port to floor drain. 15081.00 MATERIALS .01 Hangers: malleable or wrought iron split ring with adjusters. Support service pipe larger than 1-1/2 inches at 10 feet and 1-1/2 inches and smaller at 8 feet; horizontal soil pipe at 5 feet and copper tube at 6 feet. A. For steel or cast iron: Grinnel No. 107R, Fee and Mason No. 205, or Elcen No. lOB. B. For copper pipe: copper plated, Grinnel CT-99C, Fee and Mason No. 365, or Elcen No. 394. c. Install sheet metal saddles under the insulation on all insulated piping. .02 Miscellaneous: A. Excutcheons: chrome plated brass: with set screws, spring or other device to hold them securely in place. Provide for pipes passing through walls, floors and ceiling in all finished rooms. B. Access panels: provide and install access panels for valves, etc., style N in masonry and tile walls by mirror. 15062.04 - 15081.02 \ I "\ ,,' ...., ~,' .. , '; , ~: , ~ \ \ t' ~; , \ 1 ~~.., .... <t ., ,"" .. or ! ~l;;'NilI l . ~CJ' ~ ~ · , r ~ 0 \"7 , ~ ~ ~~~ ~ ~ ~ 'CJ , ~ b D ~ ~ ~ '" () ,f ~ ~~ ~ , (> '"""- t \~ , () () tt "'- 0 " ""' V) I C' '(;.3 err )}J J