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Home My WebLink AboutPlumbing Mtce. Manual/Warranty/As-builts DAKOTA MECHANICAL 575 Minnehaha Avenue West St. Paul, Minnesota 55103 Phone (651) 454-6645 Fax (651) 454-6718 PLUMBING OPERATION & MAINTENANCE MANUAL WARRANTY LETTER AS-BUlL TS Project: Location: Village Commerce Building 4729 Park Nicollet Ave. S.E. Prior Lake, MN Contractor: Dakota Plumbing & Heating, Inc. 575 Minnehaha Ave. W. St. Paul, MN 55103 (651) 454-6645 Fax: (651) 454-6718 Project Manager: John Hanson Mechanical Contractor Design/Build Commercial Industrial DAKOTA MECHANICAL 575 Minnehaha Avenue West St. Paul, Minnesota 55103 Phone (651) 454-6645 Fax (651) 454-6718 March 21, 2007 Warranty Letter Project: Village Commerce Building 4729 Park Nicollet Ave. SE Prior Lake, MN "We hereby warranty that all work in accordance with this Subcontract which we have installed at Village Commerce Building, Prior Lake, Minnesota has been done in strict accordance with the drawings and specifications and that the work installed will fulfill the requirements of those specifications. We agree to repair or replace or cause to be repaired or replaced any or all of the work which may prove to be defective in workmanship or materials, together with any adjacent work which requires repair or replacement because of our defective work during the warranty period. The warranty period shall be a period of One (1) year from the date of final completion of Subcontractor's Work, opening of building, or date of final acceptance by Tenant, whichever comes later. If a longer period of time is expressly stated in any section of the specifications which govern this Subcontract, that period of time shall prevail. If we fail to commence to comply with the above paragraph within ten (10) days after receipt of written notice from the Owner or Tenant to do so or fail to pursue such compliance with diligence, we, jointly and severally, do hereby authorize the Contractor, Owner, or Tenant to proceed to have the defects repaired and made good at our sole expense, and we will honor and pay the costs and charges for it together with interest at the maximum rate permitted by law upon demand. If we fail to fulfill the preceding guarantee, we agree to pay the Contractor's, Owner's, and Tenant's reasonable attorney's fees incurred in connection therewith." Dakota Plumbing & Heating, Inc. \~ __-R.o \""L~_.~Q-,-_ Paul Rascher President Mechanical Contractor Design/Build Commercial Industrial 2700 NORTH SECOND STREET. MINNEAPOLIS. MINNE:SOTA 55411-1602 PHONE 800-328-8433 /588-7811 FAX: 612-588-7820 GOODIN COMPANY ~ OPERA TIONS AND MAINTENANCE MANUALS Project: Village Commerce Location: Prior Lake, MN Submitted by: Goodin Company Contractor: Dakota Plumbing & Heating 575 Minnehaha Ave W StPaulMN 55103 Project Manager: John Hanson ............ .......... CREATED BY GOODIN COMPANY ~. _ ~~_"~,,m;.,_,,"-''''"','lA''''',...,,~.:.'......,''':~.,y'''';_'''.' .,.";,.,_"",."",,,,'"'___""'"~'''''''''~"'''''''''''.~'~m''','''~"",""'-' CARE & CLEANING OF CHROME AND SPECIAL FINISHES DO NOT use abrasive or chemical cleaners (including chlorine bleach) to clean faucet/flush valve that may dull the luster and attack the chrome or special decorative finishes. Use ONLY soap and water, then wipe dry with clean cloth or towel. Protect the faucet/flush valve from any splattering of cleaner when cleaning bathroom tile. Acids and cleaning fluids will discolor or remove chrome plating. Do not use toilet bowl cleaner on chrome! Goodin Company Operation and Maintenance Manual Village Commerce Q193345 A. O. Smith ECT52 AO SMITH 52 GAL HEATER American Standard 2175504002 COLONY SOFT SGL HDL LA V 8344112004 SERVICE SINK FAUCET E1kav.. EZSTL8LCC ELKAY BI-LVL WALL ADA 8G TOTO TMTINNC32 1.6 GPF CLOSET FLUSH TMU1NNC12 1.0 GPF URINAL FLUSH Water Heaters RESIDENTIAL ELECTRIC A.O.Smith ".', ,\".," G EFFICIENCY RATING - CERTIFIED ama GAMA certification applies to all residential electric water heaters with capacities of 20 to 120 gallons. Input rating of 12 Kw or less. > ECT52 Instruction Manual .. "_Y_ ._.T._.".'......""..""."..""...,.'.."'_...," _ .n-" H_'~"' __. '"",n'" .+..... WATER HEATERS FOR POTABLE WATER HEATING ONLY NOT SUITABLE FOR SPACE HEATING Iijl' \!yU~D A.WARNING Read and understand instruction manual and safety messages before installing, operating or servicing this water heater. Failure to follow instructions and safety messages could result in death or serious injury Instruction manual must remain with water heater. ALL TECHNICAL AND WARRANTY QUES1l0NS: SHOULD BE DIRECTEDTOTHE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED.IFYOUARE UNSUCCESSFUL, PLEASE V'vRrrE TO THE COMPANY LISTED ON THE RATING PLAlE ONTHEMlER HEAlER. KEEP THIS MANUALlN THE POCKET ON HEATER FOR FUTURE REFERENCE WHEN EVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED. PRINTED IN THE U.S.A 1203 PART NO. 184639-000 Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater. Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is very important that the meaning of each safety message is understood by you and others who install, use or service this water heater. A This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. A DANGER DANGER indicates an imminently hazardous situation which, if not avoided, could result in death or injury. A WARNING WARNING indicates a potentially. hazardous situation which, if not avoided, could result in death or injury. A CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, could result in property damage. All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message and how to avoid the risk of injury. IMPORTANT DEFINITIONS Qualified Installer: A qualified installer must have ability equivalent to a licensed tradesman in the fields of plumbing, and electrical installation of these appliances. This would include a thorough understanding of the requirementsofthe National Electrical Code and applicable local electrical and plumbing codes (and tools necessary to confirm proper installation and operation of the water heater) as they relate to the installation of electric water heaters. The qualified installer must have a thorough understanding of the water heater Instruction Manual. Service Agency: A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing, and electrical installation of these appliances. This would include a thorough understanding of the requirements ofthe National Electrical Code and applicable local electrical and plumbing codes (and tools necessary to confirm proper installation and operation of the water heater) as they relate to the installation of electric water heaters. The service agency must have a thorough understanding of the water heater Instruction Manual. 2 AWARNING Read and understand instruction manual and safety messages before installing, operating or servicing this water heater Failure to follow instructions and safety messages could result in death or serious injury. Instruction manual must remain "'lith water heater /' . Overhealed water can cause water tank explosion. . Property sized temperature and pressure relief valve must be installed in opening provided. CAUTION Improper installation and use may result in property damage. Do not operate water heater if flood damaged. Inspect and replace anode. . Install in location with drainage Fill tank with water before operation. Be alert for thermal expansion Refer to instruction manual for installation and service. Water temperature over 1250F (520C) can cause severe burns instantly resulting in severe injury or death. Children, the elderly, and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering. Temperature limiting valves are available. Read instruction manual for safe temperature setting. A WARNING . Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF". . Failure to do this could result in death, serious bodily injury, or property damage. TABLE F C NTENT SAFE INSTALLATION, USE AND SERViCE............................ 2 GENERAL SAFEll' .................................................................. 3 TABLE OF CONTENTS ... ............. ...........................................3 ImRODUCTlON .......................... ............................. 4 Preparing for the New Installation ...................................4 NOlES ... ......... ..... .................. .............. .... ..... .... .............. ..... ..... 4 ll'PICAL INSTALLATION .................. .... ......... ......... .... ..............5 VVlRING DIAGRAMS .................... ...................... ....................... 6 MIXING VALVE USAGE ......................................................... 7 LOCATING THE NEWWATER HEATER .................................... 8 Facts to Consider About Location. ....................... 8 Insulation Blankets ......................... ........................8 INSTALLING THE NEWWATER HEATER .................... ....8 Water Piping ................................ ...................8-9 Temperature-Pressure Relief Valve ........................... 9-10 Filling the Water Heater ................................................ 10 T&P Valve and Pipe Insulation (Selected Models) ......... 10 lEMPERATUREREGULATlON ...........................................11 Temperature Adjustment .......................... ............. ......... 11 FOR YOUR INFORMATION .......................... ..... .................. .... 12 Thermal Expansion .........................................................12 Strange Sounds .................. ................ .............12 Operational Conditions ...................................................12 Smelly Water ..................................................................12 "Air" in Hot Water Faucets............................................. 12 High WaterTemperature Shut Off System .................... 12 PERIODIC MAINlENANCE ... ........ ..... ........ .......... ........ ... ......... 12 Anode Rod Inspection .............................................. 12-13 Temperature-Pressure Relief Valve Operation ....... ...... 13 Draining ... ............. .................. ..... ....... ..... ........ .............. 13 Drain Valve Washer Replacement .................. .............. 13 Service ..... .......... ....................... ............. .......... .............. 13 LEAKAGE CHECKPOINTS ................................ ..... ............. .... 14 REPAIR PARTS LIST ..... .......................... ....................... ......... 15 TROUBLESHOOTlNG ................ .............................................. 16 WARRANll' . .... ............. ................................................... Insert 3 INlR Dell N Thank You for purchasing this water heater. Properly installed and maintained, it should give you years of trouble free service, Abbreviations Found In This Instruction Manual: ANSI-American National Standards Institute ASME - American Society of Mechanical Engineers GAMA- Gas Appliance Manufacturer'sAssociation NEC - National Electric Code NFPA- National Fire Protection Association . UL - Underwriters LabDratory PREPARING FOR THE INSTAllATION 1. Read the "General Safety" section of this manual first and then the entire manual carefully. If you don't follow the safety rules, the water heater will not operate properly. It could cause DEATH, SERIOUS BODILY INJURY AND/OR PROPER1Y DAMAGE. This manual contains instructions forthe installation, operation, and maintenance of the electric water heater. It also contains warnings throughout the manual that you must read and be aware of. All wamings and all instructions are essential to the proper operation of the water heater and your safety, Since we cannot put everything on the first few pages, READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER. 2. The installation must conform with these instructions and the local code authority having jurisdiction and the requirements olthe power company. In the absence of code requirements follow NFPA-70 (latest edition). The National Electric Code which may be ordered from: National Fire Protection Association, 1 Batterymarch Park, Quincy, MA02269. 3. If after reading this manual you have any questions or do not understand any portion of the instructions, call the local utility or the manufacturerwhose name appears on the rating plate. 4. Carefully plan the place where you are going to put the water heater. INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILl1Y EQUIVALENTTO THAT OF A LICENSED TRADESMAN IN THE FIELD INVOLVED. PLUMBINGAND ELECTRICALWORKARE REQUIRED. Examine the location to ensure the water heater complies with the "Facts to Consider About the Localion" section in this manual: 5. For Califomia installation this water heater must be braced, anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct installation procedures. Instructions may be obtained from California Office of the State Architect, 400 P Street, Sacramento, CA 95814. 6. Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248-CMR 2.00: State Plumbing Code and 248-CMR 5.00. 4 LOWBOYS COLD WATER ~NION IN/LINE 314" THREADED , CONNECTION U~'ON -.... SHUTOFF VALVE HOT gD~ t FUSED ELECTRICAL WATER SUPPLY SUPPLY ~~ ~ ~ . "- LINE ,~ i J TEMPERATURE AND PRESSURE EMBLEM AND D RELIEF VALVE RATING PLATE . (FACTORY INSTAllED) THERMOSTAT AND [] ",.,,, ~""' '^"" , UPRIGHTS t FUSED ELECTRICAL SUPPLY UNION ELECTRICAL JUNCTION BOX~ AD./ACENl CONDUIT ENTRANCE --':::::'-J EMBLEM -......'~-- AND L RATING PLATE ~~. l "- . TEMPERATURE AND PRESSURE RELIEF VALVE OPENING MAY BE ON SIDE OR TOP OF HEATER. SEE INSTALLATION INSTRUCTIONS ACCESS PANELS ~-~~ INSTALL SUITABLE DRAIN PANS UNDER HEAlCRS TO PREVENT DAMAGE DUE TO LEAKAGE. REFER TO WAlCR HEAlCR LOCATION ON PAGE 8. , ~/~ ~ ~j' '-, .d ~~:~~.'Ii INSTALL VACUUM RELIEF IN COLD WATER INLET LINE AS REQUIRED BY LOCAL CODES. INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM. FIGURE 1. 5 3!4>' THREADED CONNECTION "T&P RELIEF VAL.VE DRAIN LINE THERMOSTAT AND ELEMENT ACCESS PANEL COMPACTS ALT. HOT WATER OUTLET .....--+---~- f"~~ ~----~---- ",/ HOT WATER i I - - OUTLET I FUSED T&P ~ RELIEF I VALVE \ ~ Sv.1TCH DRAIN ~ - (} ~t'l COLD WATER LINE ~ ~. ~/" INLET - ..:A SHUTOFF ~~ 7 VALVE S" AIR GAP'~ - -- DRAIN VALVE ~ FLOOR DRAIN I t MODEL ELJF -'0 ONLY TABLE TOPS A WARNING I . Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF". TURN OFF THE HEATER ELECTRICAL SUPPLY BEFORE SERVICING ANY ELECTRICAL COMPONENTS. 5-1 THREE WIRE CIRCUIT FOR ELECTRIC CO. CO-OP PROGRAMS TO SECOND HEATER .. MUST NOT BE CONVERTED TO SIMULTANEOUS OPERATION 1" WHITE FOR 120V AND rTrv . Failure to do this could result in death, serious bodily injury, or property damage. C-2 TWO WIRE CIRCUIT FOR SINGLE ELEMENT HEATERS EQUIPPED WITH HIGH LIMIT CONTROL A-9 240 VOLT "OFF PEAK" NON-5IMULTANEOUS OPERATION BOTTOM ELEMENT ON SEPARATE TIME CLOCK OR "OFF PEAK" METER JUNCTION BOX CEE BLACK TIME CLOCK SWITCH OPERATES BOTTON ELalENTQlLY TOPOWiR7\ J\TOlWECLOCK SUPPLY I \ SWITCH W~~~N 'tEL.LOW' BLUI! BLACK RED BLAC~ ELEMENT tWHITE FOR 120V AND rTrv A-6 TWO WIRE CIRCUIT FOR NON-5IMULTANEOUS OPERATION, HAS SINGLE HIGH LIMIT CONTROL ~ ~ JUNCTION BOX CH?t BLACK YELL~E ~~CK SINGLE 1 THROW THERMOSTAT RED I I BLA~ ELEMENT lS ~ al FIGURE 2. 6 .OFF ~ METER OPERAlES BOTTON ELEMENT ONLY TOPOWER" ,r;-TO"OFFP&AK* SUPPLY I" f \ IInI!R ~~~ Ya..LOW BLUE BLACK ~I' BLACK @ e c w .. o SUGGESTED PIPING ARRANGEMENT FOR TOP CONNECTIONS NON-TEMPERED WATER SUPPLY D D SHUT-QFF VALVE TEMPERED POTABLE WATER NON-TEMPERED WATER RETURN TEMPERATURE-PRESSURE RELIEF VALVE DISCHARGE PIPE _ (DO NOT CAP OR PLUG) DRAIN PAN __ TO SUITABLE DRAIN Water (Potable) Heating: All models are considered suitable for water (potable) heating only. Water temperature over 125cF (520C) can cause severe burns instantly resulting in severe injury ordeath. Children, the elderly, and the physically or mentally disabled are at highest risk for scald injury. Feel water before bathing or showering. Temperature limiting valves are available. Read instruction manual for safe temperature setting. FIGURE 3. HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature which will satisfy space heating. clothes washing, dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hotwaterthan others. These include the elderly. children. the infinn. or physically/mentally handicapped. If anyone using hot water in your home fits into one of these groups or ifthere is a local code or state law requiring a certain temperature water atthe hot water tap. then you musttake special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a *mixing valve, shall be used at the hot water taps used by these people or at the water heater. Mixing valves are available local plumbing contractor Consult a Qualified Installer or Service Agency. Follow mixing valve manufacturer's instructions for installation of the valves. Before changing the factory setting on the thermostat, read the "Temperature Regulation" section in this manual. 7 F ACTS TO CONSIDER ABOUT THE LOCATION CAUTION Property Damage Hazard . All water heaters eventually leak . Do not install without adequate drainage. Carefully choose an indoor location forthe new water heater, because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance. \M1ether replacing an old water heater or putting the water heater in a new location, the following critical points must be observed: 1. Select a location indoors as close as practical or centralized to the water piping system as possible. The water heater should be located in an area not subject to freezing temperatures. 2. Selected location must provide adequate clearances (4") for servicing parts such as the thermostats, drain valve and relief valve. Adequate clearance for servicing this appliance should be considered before installation, such as changing the anodes, etc. Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak, the flow will not cause damage to the structure. For this reason, it is not advisable to install the water heater in an attic or upper floor. \M1en such locations cannot be avoided, a suitable drain pan should be installed underthe water heater. Drain pans are available from your local plumbing contractor. Such a drain pan must have a minimum length and width of at least 2 inches (51 mm) greater that the water heater dimensions and must be piped to an adequate drain. Also, the water heater must be located and/or protected so it is not subject to physical damage by a moving vehicle. INSULATION BLANKETS Insulation blankets are available to the general public for external use on electric water heaters but are not necessary with this product. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters. Your water heater meets or exceeds the National Appliance Energy Conversation Act standards with respect to insulation and standby loss requirements, making an insulation blanket unnecessary. Should you choose to apply an insulation blanket to this heater, you should follow these instructions below. Failure to follow these instructions can result in fire, serious personal injury, or death. . Do not coverthe temperature and pressure relief (T & P) valve with an insulation blanket. Do not cover the instruction manual. Keep it on the side of the water heater or nearby for future reference. Do obtain new warning and instruction labels for placement on the blanket directly over the existing labels. WATER PIPING Water temperature over 1250F (520C) can cause severe burns instantly resulting in severe injury or death. Children, the elderly, and the physically or mentally disabled are at highest risk for scald injury. Feel water before bathing or showering. Temperature limiting valves are available Read instruction manual for safe temperature setting. HOTTER IfIJA.TER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature which will satisfy space heating, clothes washing, dish washing. cleaning and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, or physically/mentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such asa "mixing valve, shall be used atthe hot water taps used by these people or at the water heater. Valves for reducing point of use temperature by mixing cold and hot water are also available. Consult a Qualified Installer or Service Agency. Follow manufacturer's instructions for installation of the valves. Before changing the factory setting on the thermostat, read the "Temperature Regulation" section in this manual. A. WARNING Toxic Chemical Hazard . Do not connect to non-potable water system. This water healer shall not be connected to any heating systems or component{s) used with a non-potable water heating appliance. Toxic chemicals, such as those used for boiler treatment shall not be introduced into this system. Water supply systems may, because of such events as high line pressure, frequent cut-offs, the effects of water hammer among others, have installed devices such as pressure reducing valves, check valves, back flow preventers, etc. to control these types of problems. \M1en these devices are nat equipped with an internal by-pass, and no ather measures are taken, the devices cause the water system to be closed. As water is heated, it expands (thermal expansion) and closed systems do not allow for the expansion of heated water. 8 The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving point of the water heater's temperature-pressure relief valve is reached, the valve will relieve the excess pressure. The temperature-pressure relief valve is not intended for the constant relief of thermal expansion. This is an unacceptable condition and must be corrected. It is recommended that any devices installed which could create a closed system have a by-pass and/orthe system have an expansion tank or device to relieve the pressure built by thermal expansion in the water system. Expansion tanks are available for ordering through a local plumbing contractor. Contact the local water supplier and/or a service agency for assistance in controlling these situations. NOTE: To protect against untimely corrosion of hot and cold water fittings, it is strongly recommended that di-electric unions or couplings be installed on this water heater when connected to copper pipe. CAUTION Property Damage Hazard . Avoid water heater damage. . Install thermal expansion tank if necessary. . Do not apply heat to cold water inlet. . Contact qualified installer or service agency. Figure 4 shows the typical attachment ofthe water piping to the water heater. The water heater is equipped with 3/4 inch NPT water connections. NOTE: If using copper tubing, solder tubing to an adapter before attaching the adapter to the cold water inlet connection. Do not solder the cold water supply line directly to the cold water inlet, it will harm the dip tube and damage the tank. HOT WATER OUTLET -t=J 0 ~ 10 ~ . COLD WATER T CIL...JI:::) INLET o SHUTOFF- ff VALVE U UNION D TEMPERATURE- PRESSURE RELIEF VALVE (OPTIONAL TOP T&P RELIEF VALVE NOT SHOWN) D FLOOR DRAIN TEMPERATURE-PRESSURE RELIEF VALVE A. WARNING Explosion Hazard . Temperature-pressure relief valve must comply with ANSI Z21.22 andASMEcode. . Properly sized temperature-relief valve must be installed in opening provided. . Can result in overheating and excessive tank pressure. . Can cause serious injury or death This heater is provided with a properly certified combinatiDn temperature - pressure relief valve by the manufacturer. The valve is certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief Valves and Automatic Gas Shut-off Devices for Hot Water Supply Systems, ANSI Z21.22 . CSA 4.4, and the code requirements of ASME. If replaced, the valve must meet the requirements of local codes, but not less than a combination temperature and pressure relief valve certified as indicated in the above paragraph. The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater (150 psi = 1,035 kPaj and a discharge capacity not less than the water heater input rate as shown on the model rating plate. For safe operation of the water heater, the relief valve must not be removed from fis designated opening nor plugged. The temperature-pressure relief valve must be installed directly into the fitting of the water heater designed for the reliefvalve. Position the valve downward and provide tubing so that any discharge will exit only within 6 inches (153 mm) above, or at any distance below the structural floor. Be certain that no contact is made with any live electrical part. The discharge opening must not be blocked or reduced in size under any circumstances. Excessive length, over 30 feet (9.14 m), or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve. No valve or other obstruction is to be placed between the reliefvalve and the tank. Do not connect tubing directly to discharge drain unless a 6 inch air gap is provided. To prevent bodily injury, hazard to life, or property damage, the relief valve must be allowed to discharge water in quantities should circumstances demand. Ifthe discharge pipe is not connected to a drain or other suitable means, the water flow may cause property damage. CAUTION Water Damage Hazard . Temperature-pressure relief valve discharge pipe must terminate at adequate drain 9 The Discharge Pipe: Shall not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other restrictions. Shall not be plugged or blocked. Shall be of material listed for hot water distribution. Shall be installed so as to allow complete drainage of both the temperature-pressure relief valve , and the discharge pipe. Shall terminate at an adequate drain. . Shall not have any valve between the relief valve and tank. ADANGER Water temperature over 1250F (520C) can cause severe burns instantly resulting in severe injury or death. Children, the elderly, and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting. The temperature-pressure relief valve must be manually operated at least once a year. Caution should be taken to ensure that (1) no one is in front of or around the outlet of the temperature-pressure relief valve discharge line, and (2) the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot. HOT- SHUT -OFF VALVE - COLD D TEMPERATURE- PRESSURE RELIEF VALVE (OPTIONAL TOP T&P RELIEF VALVE NOT SHOWN) D FIGURE 5. If after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with a new one. FILLING THE WATER HEATER CAUTION Property Damage Hazard . Avoid water heater damage. . Fill tank with water before operating. Never use this water heater unless it is completely full of water. To prevent damage to the tank, the tank must be filled with water. \l\ater must flow from the hot water faucet before turning "ON" electrical supply to the water heater. To fill the water heater with water: 1. Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of the water heater. 2 Open the cold water supply valve to the water heater. NOTE: The cold water supply valve must be left open when the water heater is in use. 3. To insure complete filling of the tank, allow air to exit by opening the nearest hot water faucet. Allow water to run until a constant flow is obtained. This will let air out of the water heater and the piping. 4. Check all water piping and connections for leaks. Repair as needed. PIPE INSULATION FIGURE 6. T&P VALVE and PIPE INSULATION (On Selected Models) Remove insulation for T&P Valve and pipe connections from carton. Fit pipe insulation overthe incoming cold water line and the hot water line. Make sure that the insulation is against the top cover ofthe heater. Fit T&P Valve insulation over valve. Make sure that the insulation does not interfere with the lever or outlet of the T&P valve. Secure all insulation using tape. 10 Due to the nalure of the typical water heater, the water temperature in certain situations may vary upto 30cF (16.7 'C) higher or lower at the point of use such as, bathtubs, showers, sink, etc. Any water heater's intended purpose is to heat water. Hot water is needed for cleansing, cleaning, and sanrtizing (bodies, dishes, clothing). Untempered hDt water can present a scald hazard. Depending on the time element, and the people involved (adutts, children, elderly, infirm, etc.) scalding may occur at different temperatures. ADANGER Water temperature over 1250F (520C) can cause severe burns instantly resulting in severe injury or death. Children, the elderly, and the physically or mentally disabled are at highest risk for scald injury. Feel water before bathing or showering. Temperature limiting valves are available. Read instruction manual for safe temperature setting. HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature which will satisfy space heating, clothes washing, dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely 10 be permanently injured by hotwaterthan others. These include the elderly, children, the infirm, or physically/mentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a mixing valve, shall be used at the hot water taps used by these people or at the water heater. Mixing valves are available from your local plumbing contractDr. Follow manufacturer's instructions for installation of the valves. Before changing the factory setting on the thermostat, read the "Temperature Regulation" section in this manual. THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT TO CONTROL WATER TEMPERATURE. HOT WATER TEMPERATURES DESIRED FOR AUTOMATIC DISHWASHER AND LAUNDRY USE CAN CAUSE SCALDS RESULTING IN SERIOUS PERSONAL INJURY AND/OR DEATH. THE 1EMPERATURE AT \M-II CH INJURY OCCURS VARIES \IVITH 1HE PERSON'SAGE AND THE TIME OF THE EXPOSURE. THE SLOWER RESPONSE TIME OF CHILDREN, AGED OR DISABLED PERSONS INCREASES THE HAZARDS TO THEM. NEVER ALLOW SMALL CHILDREN TO USE A HOT WATER TAP, OR TO DRAWTHEIR OVIIN BATH WATER. NEVER LEAVE A CHILD OR DISABLED PERSON UNATTENDED INABATHTUB OR SHOWER. It is recommended that lower water temperatures be used to avoid the risk of scalding. It is further recommended, in all cases, that the water temperature thermostat (See Figure 3) be set for the lowest temperature which satisfies your hot water needs. This will also provide the most energy efficient operation of the water heater. Thermostat(s) are factory set at 1200F (490C) unless specified differently by state requirements. KEEPING THE THERMOSTAT SETTING AT 1200F \MLL REDUCE THE RISKOF SCALDS. Figure 7 shows the approximate time-to-burn relationship for normal adult skin. The thermostats on your water heater have a linear relationship between degrees of angular rotation and the corresponding change in temperature. Thus rotating the temperature adjustment indicator 30 angular degrees will result in a 10 degree Fahrenheit change in water temperature. TEMPERATURE ADJUSTMENT A WARNING . Before removing any access panels or servicing the water heater, make sure the electrical supply to lhe water heater is turned "OFF". . Failure to do this could result in death, serious bodily injury, or property damage. TD change the temperature setting: 1. Turn off the heater electrical suoolv. Do not attempt to adjust thermostat with power on. 2. Remove the thermostat access panels and covers from the thermostats. Do not remove the plastic personnel protectors covering the thermostats. 3. Using a flat tip screwdriver, rotate the adjustment knob to the desired temperature setting. 4. Replace the covers and access panels and turn on heater electrical supply. Temperature Settings . . .. . ; . .. . ~ ; About 1/2 second About 1-1/2 seconds Less than 5 seconds About 30 seconds More than 5 minutes 161YF (71.C) 150'F (55. C) 140"F (SO'C) 130'F (54'C) 120'F (49'C) 80'F (27'C) FIGURE 7 . 11 THERMAL EXPANSION CAUTION Property Damage Hazard . Avoid water heater damage. . Install thermal expansion tank or device if necessary. . Contact qualified installer or service agency. Water supply systems may, because of such events as high line pressure, frequent cut-offs, the effects of water hammer among others, have installed devices such as pressure reducing valves, check valves, back flow preventers, etc. to control these types of problems. V\ihen these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the water system to be closed. As water is heated, it expands (thermal expansion) and closed systems do not allow for the expansion of heated water. The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving point of the water heater's temperature-pressure relief valve is reached, the valve will relieve the excess pressure. The temperature-pressure relief valve is not intended for the constant relief of thermal expansion. This isan unacceptable condition and must be corrected. It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expansion tank or device to relieve the pressure built by thermal expansion in the water system. Expansion tanks are available for ordering through a local plumbing contractor. Contact the local water heater supplier or service agency for assistance in controlling these situations. STRANGE SOUNDS. Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not necessarily represent harmful or dangerous conditions. OPERATIONAL CONDITIONS SMELLYWATER In each water heater there is installed at least one anode rod (see parts sections) for corrosion protection of the tank. Certain water conditions will cause a reaction between this rod and the water. The most common complaint associated with the anode rod is one of a "rotten egg smell" in the hot water. This odor is derived from hydrogen sulfide gas dissolved in the water. The smell is the result of four factors which must all be present for the odor to develop: a. A concentration of sulfate in the supply water. b. Little or no dissolved oxygen in the water. c. A sulfate reducing bacteria which has accumulated within the water heater (this harmless bacteria is nontoxic to humans). d. An excess of active hydrogen in the tank. This is caused by the corrosion protective action of the anode. Smelly water may be eliminated or reduced in some water heater models by replacing the anode(s) with one of less active material, and then chlorinating the water heater tank and all hot water lines. Contact the local water heater supplier or service agency for further information conceming an Anode Replacement Kit and this chlorination treatment. Ifthe smelly water persists after the anode replacement and chlorination treatment, we can only suggest that chlorination or aeration of the water supply be considered to eliminate the water problem. Do not remove the anode leaving the tank unprotected. By doing so, all warranty on the water heater tank is voided. "AIR" IN HOT WATER FAUCETS /-'j Flammable hydrogen gases may be present. . Keep all ignition sources away from faucet when turning on hot water. HYDROGEN GAS: Hydrogen gas can be produced in a hot water system that has not been used for a long period of time (generally two weeks or more). Hydrogen gas is extremely flammable and explosive. To prevent the possibility of injury under these conditions, we recommend the hot water faucet, located farthest away, be opened for several minutes before any electrical appliances which are connected to the hot water system are used (such as a dishwasher or washing machine). If hydrogen gas is present, there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened. There must be no smoking or open flame near the faucet at the time it is open. HIGH WATER TEMPERATURE SHUTOFF SYSTEM A non-adjustable high temperature limit control operates before steam temperatures are reached. The high limit is in the same area as the upper thermostat and must be reset manually when it operates. BECAUSE THE HIGH LIMIT OPERATES ONLY WHEN ABNORMALLY HIGH WATER TEMPERATURES ARE PRESENT, IT IS IMPORTANTTHAT A QUALIFIED SERVICE AGENT BE CONTACTED TODElERMlNETHE REASON FOR OPERAllON BEFORE RESETllNG ANODE ROD INSPECTION CAUTION Property Damage Hazard . Avoid water heater damage. . Inspection and replacement of anode rod required. The anode rod is used to protect the tank from corrosion. Most hot water tanks are equipped with an anode rod. The submerged rod sacrifices itself to protect the tank. Instead of corroding the tank, water ions attack and eat away the anode rod. This does not affect the water's taste or color. The rod must be maintained to keep the tank in operating condaion. Anode deterioration depends on water conductivity, not necessarily water condition. A corroded or pitted anode rod indicates high water conductivity and should be checked and/or replaced more often then an anode rod that appears to be intact. Replacement of a depleted 12 anode rod can extend the life of your water heater. Inspection should be conducted by a qualified technician, and at a minimum should be checked annually after the warranty period. TEMPERATURE-PRESSURE RELIEF VALVE OPERATION ADANGER . Burn hazard . Hot water discharge. . Keep clear of relief valve discharge outlet. The temperalure-pressure reliefvalve must be manually operated at least once a year. \/\/hen checking the temperature-pressure relief valve operation, make sure that (1) no one is in front of or around the outlet ofthe temperature- pressure relief valve discharge line, and (2) that the water discharge will not cause any property damage, as the water may be extremely hot, see Figure 8. TEMPERATURE-PRESSURE RELIEF VALVE DISCHARGE PIPE FIGURE 8. If after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with a new one. If the temperature-pressure relief valve on the appliance weeps or discharges periodically, this may be due to thermal expansion. You may have a check valve installed in the water line or a water meter with a check valve. Consult your local water supplier or service agency for further information. Do not plug the temperature-pressure relief valve. DRAINING ADANGER · Burn hazard . Hot water discharge. . Keep hands clear of drain valve discharge. The water heater should be drained if being shut down during freezing temperatures. Also periodic draining and cleaning of sediment from the tank may be necessary. 1. Turn electrical supply "OFF". 2. CLOSE the cold water inlet valve to the water heater. 3. OPEN a nearby hot water faucet and leave open to allow for draining. 4. Connect a hose to the drain valve and terminate to an adequate drain. 5. OPEN the water heater drain valve to allow for tank draining. NQIE;. If the water heater is going to be shut down and drained for an extended period, the drain valve should be left open with hose connected allowing water to terminate to an adequate drain. 6. Close the drain valve. 7. Follow the instructions in the "Filling the Water Heater" section. DRAIN VALVE WASHER REPLACEMENT (See Figure 9) 1. Follow "Draining" instructions. 2. Turning counter clockwise ( 0), remove the hex cap below the screw handle. 3. Remove the washer and put the new one in place. 4. Screw the handle and cap assembly back into the drain valve and retighten using a wrench. DO NOT OVER TIGHTEN. 5. Follow instructions in the "Filling The Water Heater" section. 6. Check for leaks. ~ ~ HANDLE AND ~ CAP ASSEMBLY ~WM~R FIGURE 9. SERVICE If a condition persists or you are uncertain about the operation of the water heater contact a service agency. Use this guide to check a "Leaking" water heater. Many suspected "Leakers" are not leaking tanks. Often the source ofthe water can be found and corrected. If you are not thDroughly familiar with your water heater and safety practices, contact a qualified installerto check the water heater. 13 it-~ ~ E @ F AWARNING Read and understand instruction manuai and safety messages before installing, operating or servicing this water heater. Failure to follow instructions and safety messages could result in death or serious injury. Instruction Manual must remain with water heater. Read this manual first. Then before checking the water heater make sure the electrical power supply has been tumed "OFF" before checking the tank for leakage. * A. Condensation and dripping may be seen on pipes if the water temperature is low in humid weather or pipe connections may be leaking. *8. The anode rod fitting may be leaking. C. Small amounts of water from temperature-pressure relief valve may be due to thermal expansion or high water pressure in your area. Ifthe valve is not piped to an open drain the released water could be mistaken for a leaking heater. *0. The temperature-pressure relief valve may be leaking at the tank fitting. E Water on the side of the tank may be condensation due to the panel or insulation not being in place. . F. Water from a drain valve may be due to the valve being slightly opened. *G. The drain valve may be leaking at the tank fitting. *H. Water in the water heater bottom or on the floor may be from condensation, loose connections, or the relief valve. DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken. Leakage from other appliances, water lines, or ground seepage should also be checked. To check where threaded portion enters tank, insert cotton swab between jacket opening and fitting. If cotton is wet, follow "Draining" instructions in the "Periodic Maintenance" section and then remove fitting. Put pipe dope orteflon tape on the threads and replace. Then follow "Filling the Water Heater" instructions in the "Installing the New Water Heater" section. A WARNING I . Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF". . Failure to do this could result in death, serious bodily injury, or property damage. 14 Key No. Part Description 1 Upper Heating Element (If Dual Element Unit) 2 Lower Heating Element 3 Element Gasket 4 Lower Thermostat (If Dual Element Unit) 5 Upper Thermostat w/ECO (If Dual Element Unit) 6 Lower Thermostat w/ECO (If Single Element Unit) 7 Outer Door(s) 8 Inlet Tube 9 Drain Valve 10 Drain Valve Washer 11 Anode Rod 12 Anode Outlet/Heat Trap (If Applicable) 13 Temperature-Pressure Relief Valve 14 External Heat Trap Nipples (If Applicable) 15 Pipe Insulation (If Applicable) 16 T&P Insulation (If Applicable) 17 Drain Pan w/Side Drain , Instruction Manual 'Not Illustrated Now that you have purchased this water heater, should a need ever exist for repair parts or service, simply contact the company it was purchased from or the manufacturer listed on the rating plate on the water heater. Be sure to provide all pertinent facts when you call or visit. Selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly. The model number of your Water Heater will be found on the rating place located above or adjacent to outer door. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOllOWING INFORMATION: MODEL NUMBER . SERIAL NUMBER . PART DESCRIPTION THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST. I ~ ---------, I ~ ~ ;- - - - - - -I .- -II " e " " :: I '- "-1---- I Q1) "$ "~ ~ ,I .!;l, e d ~~--_.~ - o ~l~~~ T & P INSULATION , , , , , , , , , , , , , , , , , , --, --' , , I I : ~_ 9 A" I ~ ~ \~ --~~ i~ DRAIN PAN 17 A.O.Srnith Water Heaters www.aosmithwaterheaters.com 15 These guidelines should be utilized by a qualified service agent. Problem Cause Solution WATER LEAKS Improperly sea led, hot or cold supply connection, Tighten threaded connections (See Leakage Checkpoints on 14) relief valve or drain valve. Leakage from other appliances or water lines, Inspect other appliances near water heater. LEAKING TEMPERATURE Thermal expansion in closed water system. Install thermal expansion tank AND PRESSURE (DO NOT plug T&P valve). RELI EF VALVE Improperly seated valve. Check relief valve for proper operation (DO NOT plug T&P valve). HOT WATER ODORS High sulfate or mineral content in water supply. Drain and flush heater thoroughly, then refill. (CAUTION: UNAUTHORIZED REMOVAL OF THE ANODE(S) WILL VOID THE WARRANTY FOR Bacteria in water supply. Chlorinate water supply. FURTHER INFORMATION, CONTACTYOUR DEALER) NOTENOUGH Power supply to heater is not on. Turn disconnect switch on or contact OR electrician. NO HOT WATER Thermostat set too low. Refer to temperature regulation. Heater undersized. Reduce hot water use. Incoming water is usually cold (Winter). Allow more time for heat to reheat. Leaking hot water from pipes or fixtures. Have plumber check and repair leaks. High temperature limit switch activated. Contact dealer to determine cause. See temperature regulation. HOT WATER TOO HOT Thermostat set too high. Refer to temperature regulation. High temperature limit switch activated. Contact dealer to determine cause. See temperature regulation. WATER HEATER SOUNDS Scale accumulation on elements. Contact dealer to clean or replace elements. Sediment build-up on tank bottom. Drain and flush heater thoroughly, then refill. 16 ~ ~ A.O.Smith Water Heaters RESIDENTIAL ELECTRIC WARRANTY THIS WARRANTY IS APPLICABLE TO THE ORIGINAL OWNER ONLY. In accordance with the warranty terms and conditions specified below. A. O. Smith Water Heaters (the warrantor) will furnish the ORIGINAL OWNER, 1) a replacement A. O. Smith water heater of equivalent size and current model if the glasslined tank in this water heater leaks and, 2) a replacement part for any component part which fails. THE A. O. SMITH WATER HEATERS REPLACEMENT MODEL OR PART WILL BE WARRANTED FOR ONLY THE UNEXPIRED PORTION OF THE ORIGINAL WARRANTY. The warranty period will be determined by the original date of purchase of the water heater, or in the absence of a Bill of Sale verifying said date, from the dateoImanufacture indicated on rating plate a to this r. This warranty is not transferra appr s listed below: Series Conservationist'" PXHT, PXHS ProMaxtl 10-Year PCRT, PCRS, PC ProMaxtl G-Year Models 6-year ECRT, ECRS, ECT, ECS, ECL, ECJ, ELJC, EST~ ELSC When the water heater has been used for other than sinale family residential application; 1. The tank warranty shall be reduced to 1 year for 6 year models and to 3 years for 10 year models. 2. The parts warranty shall be reduced to 1 year for all models. CONDITIONS AND EXCEPTIONS This warranty shall apply only when the water heater is installed and operated in accordance with 1) all local fire codes and plumbing codes, ordinances and regulations, 2) the printed instructions provided with it, 3) good industry practices, and 4) proper safety practices such as but not limited to a properly sized drain pan if installed in an area where leakage from the tank or its connections would result in damage to the area adjacent to the heater. In addition, a new temperature and pressure relief valve, certified by the Canadian Gas Association must have been properly installed and piped to the nearest drain. This warranty shall apply only when the heater is: owned by the original purchaser; installed for indoor operation only; used at temperatures not exceeding the maximum calibrated setting of its thermostat; used at water pressure not exceeding the working pressure shown on the heater; filled with potable water, free to circulate at all times and with the tank free of damaging water sediment or scale deposits; used in a non-corrosive and non-contaminated atmosphere; used with factory approved anode(s) installed; in its original installation location; in the United stat territories or possessions, and sizedih a ordanoewithproper sizing teohniques for reSidential water heaters; not been altered, requi red by the system with al expansion tank; r: operated at the factory rated input; installed with no attempted, nor actual modifioation or alteration of the water heater's design in any way, including but not limited to, the attaohment of non- company approved appliances or equipment. Any accident to the water heater or any part thereof (including freezing, fire, floods, or lightning), any misuse, abuse or alteration of it, any operation of it in a modified form, any operation of the water heater on desalinated (deionized) water, or any damage caused by attempts to repair tank leaks or parts, will void this warranty. This warranty does not cover water heaters replaoed for cosmetic reasons or for reasons of noise, taste, odor, disoolored and/or rusty water. This warranty does not apply to water heaters used to heat pools, whirlpools or hot tubs or used for space heating where its sizing does not conform with specifications of the heating component manufacturer. This warranty gives you specific legal rights, and you may have other rights which vary under the laws of each state. If any provision of this warranty is prohibited or invalid under applicable state law, that provision shall be ineffective to the extent of the prohibition or invalidity 17 without invalidating the remainder ofthe affected provision or the other provisions of this warranty. SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY, THE WARRANTOR Will PROVIDE ONLY A REPLACEMENT WATER HEATER OR PART THEREOF. THE OWNER IS RESPONSIBLE FOR All OTHER COSTS. Such costs may include but are not limited to: a. Labor charges for service, removal, or reinstallation of the water heater or part thereof. b. Shipping and delivery charges for forwarding the new water heater or replacement part from the nearest distributor and returning the claimed defective heater or part to such distributor. c. All cost necessary or incidental for handling and administrative charges, and for any materials and/or permits required for installation of the replacement heater or part. LIMITATION ON IMPLIED WARRANTIES Implied warranties, i tability imposed on law are limited to any of its parts. on how long an i limitations may no Any claim under this warranty should be initiated with the dealer who sold the heater, or with any other dealer handling the warrantor's products. If this is not practical, the owner should contact: AO. Smith Corporation, 5621 W. 115th Street, Alsip, Illinois 60803. Phone: 1.800.323.2636 or visit our website: www.hotwater.com. For Canadian customers contact: A.O. Smith Enterprises LTD., P.O. Box 310, 768 Erie Street, Stratford, Ontario N5A6T3 or phone: 1.800.265.8520 Replacement Parts may be ordered through authorized servicers or distributors. Refer to your local Yellow Pages for where to call or contactAO. Smith Corporation, 5621 W. 115th Street, Alsip, Illinois 60803. Phone: 1.800.433.2545 or visit our website at: WNW. hotwater. com/parts. The warrantor will only honor replacement with identical or similar water heater or parts thereof which are manufactured or distributed by the warrantor. Dealer replacements are made subject to in-warranty validation by warrantor. PROOF OF PURCHASE AND PROOF OF INSTAllATION DATE ARE REQUIRED TO SUPPORT WARRANTY CLAIM FROM ORIGINAL OWNER. THIS FORM DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTAllATION. DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR VV1ll BE MADE IN BEHALF OF THE WARRANTOR WITH RESPECTTO THE MERCHANTABILITY OF THE HEATER OR THE INSTAllATION, OPERATION, REPAIR OR REPLACEMENT OF THE HEATER OR PARTS. THE WARRANTOR SHALL NOT BE RESPONSIBLE FOR WATER DAMAGE, lOSS OF USE OF THE UNIT, INCONVENIENCE, lOSS OR DAMAGE TO PERSONAL PROPERTY, OR OTHER CONSEQUENTIAL DAMAGE. THE WARRANTOR SHAll NOT BE LIABLE BY VIRTUE OF THIS WARRANTY OR OTHERVVlSE FOR DAMAGE TO ANY PERSONS OR PROPERTY, VVHETHER DIRECT INDIRECT, ARISING IN CONTRACT industry standards a comparable ty, the Owner will be Water heater meeting lations and industry e assessed to cover e changes made to dards. IMPORTANT INFORMATION Model Number Serial Number INSTALLATION INFORMATION Date Installed Company's Name Street or P. O. Box City, State, and Zip Code Phone Number Plumber's Name A.o.Smith Water Heaters www.aosmithwaterheaters.com 18 t/i1ft.f1tMt Sfzu1dMti COLONY SOFT SINGLE CONTROL CENTERSET FAUCETS MEZCLADDRA DE LAVABD MDNDMANDD RDB/NETS MDNOP/ECES A MDNDCOMMANDE MODEL NUMBER NUMERO DE MODELO NUMERO DE MODELE rtl e ~ ~ ~ ~ M907260.YVYOA -@;l PLUG BUTTON Tapon BOUTON 065800.oo70A - ATTACHMENT NUT Tuerca de Fijacion ECROU DE FIXATION e 024220.0070A - SUPPLY NUT Tuerca de Aumentacion ECROU DE L'ALlMENTATION 072574-0070A - EXTENSION Varilla de Extension RALLONGE e M961627.YVYOA HANDLE KIT Juego de Maneral . TROUSSE DE LA POIGNEE - 030746-0070A HANDLE SCREW KIT Juego de Tornillo JEU DE VIS DE LA POIGNEE M907301.YYYDA CAP Cubierta CAPUCHON M918506-0070A CARTRIDGE SCREWS Turnillos de Cartucho \115 DE LA CARTOUCHE A95147o.0070A CARTRIDGE Cartucho CARTOUCHE ~- 012577.YVYOA \...,...J AERATOR Aireador At:RATEUR M950146-0020A LIFT ROD Varilla de Drenaje TIGE DE LEVAGE 2175.500 2175.505 2175.504 ~ M907022.YVYOA STOPPER Tapon de Oranaje OBTURATEUR - M900986-YVYOA FLANGE Contratapon CDLLERETTE M913302.0070A -~ RUBBER GASKET ~ Empaque de Hule JOINT EN CAOUTCHOUC (9) 072531-o070A CLIP Clip Abrazadera ~ PINCE I M960991-o070A PIVOT ROD 51 A Varilla Pivote 51 A OU PIVOT M960990-0070A RETAINER KIT Juego de Fijacion JEU DE BAGUES DE RETENUE ~ - M913815-0070A ~ SEAL Sello ANNEAU OTIANCHErrE ------ M919885-0070A TAILPIECE Tubo Cola CREPINE O'ASPIRATlON M968731 A EXPOSED YOKE WALL MOUNT UTILITY FAUCET WITH TOP BRACE MODEL NUMBERS > 8344.112 _ I ~tAt1 Sfzutriturf I HANDLE KIT [ROUGH CHROME) ~ ~ SPOUT BRACE HANDLE SCREW i VALVE - ~ NUT ~ I _ I _-- ~- -I --- I I I <?~.~ Q ~ c::> o & I I VACUUM BREAKER REPAIR KIT HANDLE i SCREW INDEX <!) A - HANDLE KIT [POLISHED CHROME) FEMALE ECCENTRIC W/STOPS INSHANK AND ESCUTCHEON ~ ~ = ~TRI~-; ~g * Replace the "YYY" with appropriate finish code POLISHED CHROME 002 ROUGH CHROME _ 004 REPAIR PARTS DESCRIPTION PART NUMBER * PKG QTY Handle Parts Handle Kit [Rouah Chrome 1 M961106-D040A 2 Handle Kit [Polished Chrome 1 05121OD020A 1 Handle Screw 00069OD020A 1 Index 051211-0070A 1 Pair Valve Parts Valve Nut 904939-D020A 1 Cartridoe 951764-0070A 1 Female Eccentric with Stops in M961109-YYYOA 1 Shank and Short Escutcheon Vacuum Breaker Repair Kit M961107-D020A 1 Spout Brace 650554-D020A 1 F-16 REV. A Product names listed herein are trademarks or American Standard Inc. @American Standard Inc. 1999 EZF(S)TL8*lA EZF(S)TLR8*lA EZF(S)TLVR8*lA EZFTLRVR8*lA EZF(S)TL8_2JO LZF(SITL8*lA LZF(S)TLR8*lA LZF(S)TLVR8*lA 11 a KAY With FztJ.GUARl> , INSTALLATION, CARE & USE MANUAL A \ . Manual de Instalacion, Cuidado y Utilizacion ..,., Manuel d'installation/ entretien/ utilisation EZTL™ & LZTL™ Series Barrier-Free Water Coolers EZTL ™ & LZTL ™ La Barrera de la serie Liberta Agua Coolers EZTL™ & LZTL TM Coolers dJEau de Barriere-Libere de feuilleton 3 43 34 43 3 See Figure 3 39 7 7 53 20 21 Uses HFC-134A refrigerant Usa refrigcrantc HFC-134A Utilise du fluide frigorigene HFC-134A 31,32,42 54 Page 1 97828C (REV. H -10/03) EZF(S)TL8*lA EZF(S)TLR8*lA EZF(S)TLVR8*lA EZFTLRVR8*lA EZF(S)TL8_2JO LZF(S)TL8*lA LZF(S)TLR8*lA LZF(S)TLVR8*lA E ~E ~... co ... ~:U WI< (')0 z<( <(~ IID I ~E l-.------;: ~ "'~ ~"" E NE :;; ~~~i: .....U') ~~ Nt'") o:::W ieE~j::;COOI (")Ji':!::~-- O:q_ a::: W (<')cnQI it e- ~EQ ~EllJ "''''J: ~"'~ fO')r-.= it '" c m E E _~ ~~ ~ N~ ~ it ;'!; <( "'E __~ E__ ~~ co>- '" it . E lllE M", CO", ~... , , , .--------------- , , I : : . . :-,-,~-+-._._.-+. : , , ' , , ' , , ' ! . ___ ______nJ +r E E . E E . E . E >-~ E ~~ ;1j", N:(; ... 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NOTE: Hanger Brackets MUST he supported securely. Add fixture support. carrier if wall will not provide adequate support.. Anchor hangers securely to wall using all six 16) 1/ 4 in. rua. mounting holes. IMPORTANT: 5-7/8 in. (15Omm) dimension from wall to cent.erline of trap must he maintained for proper fit. INSTALLATION OF COOLER 3) Hang tbe cooler on tbe hanger bracket. Be certain the hanger bracket is engaged prop- erly in the slots on the cooler hack as shown in Figure 2. <1) Remove the four 14) screws holding the lower front. panel at the hottom of cooler. Remove tile front panel by pulling straight down and set aside. S) Connect water inlet line--See Note 4 of Gen- eral Inst.ructjons. 6) Install trap. Remove tbe slip nu t and gasket. from the trap and install them on the cooler waste line making sure that the end of the waste line fits into the trap. Assemble the slip nu t. and gasket. to the trap and tigh ten sc cu rely. IMPORTANT: If it is necessary to cut. the rlrain, loosen the screw at the black rubber boot and remove tube, check for leaks after re- assemhly. 7) Plug in electrical power. Unit must have electrical power to have water flow. START UP Also See General Instructions 8) Stream height. is factory set. at 35 PSI. If supply pressure varies greatly from this, adjust screw located on the right knee clearence area. CW adjustment will raise stream and CCW adjustment will lower stream. For best adjustment, stream should hit basin approximately 6-1/2" 1165mm) from bubbler on the downward slope of tbe basin. NOTE: If continuous flow occurs at the end of the compressor cycle, tum cold control (Item 37) counterclockwise 1/4 turn. g) Replace the front panel ensuring tJlat the metal wrapper is secured inside of the upper shroud. Replace all four screws previously removed. INSTALACI0N DE LOS SOPORTES FIJADORES Y EL PURGADOR 1) Retire el soporte fijador que se cncuentra conectado a la parte posterior del enfriador sacondo un (1) tOfnillo. 2) Monte el soport.e fijador de la manera descrita en Fig. 2. NOTA: Es necesario que el sopoTte fijador sea apoyado segurament.e. Agregue un portador al soporte fijador si La pared no aporta soport.e adecuado. Arnarre el soporte colgante seguramente a la pared. Usando todos los seis (6) agujeros de mont.aje de 1,4 pulg. (63.5 mm) de diam. IMPORfANTE: Es necesario mantener una distancia de 5-7/8 pulg. (15Omm) de la pared a la linea centIal tiel purgadur pant poder obtener un ajust.e eorrecto. INSTALACION DEL ENFRIADOR 3) Cuelgue el enfriador en el soporte colgante. Asegurese que el soporte colgante est.a enganC'..hado adecuadamente en las ranuras en la parte posterior del enfriador segiin descrito en Figura 2. 4) Retire 105 cuatro (4) tornillos que sujet.an el panel frontal inferior en el pie del enfriador. Retire el panel frontal al jalarlo hacia abajo y pongalo al lado. 5) Conecte la tuberia de entrada de agua - Con suIte la Nota 4 de 103 Instrucejones Generales. 6) Instale el purgador. Retire la tuerca deslizante y el ohturndor del purgador e instalelos en la tu berio3 de descarga del enfriador, asegursndose de que el extremo de la tuberia de descarga encaje en el purgador. Ensamble la tuerea deslizante y el obturador en el purgo3dor y apriete firmemente. IMPORTANTE: Si Jlega a ser necesario cortar la tuberia de descarga, afloje el torrrillo en el fuelle negro de goma y retire la tuberia, despues del reensamhlaje, compruebe que no haya perdida s. 7) Enchufe la alimentacion electrico3. INICI0 Tambien consulte las Instrucclones Generales 8) La altura del chorro viene predefmida de la fa brica en 35 psi. Si]8 presion de suministIo varia de manera significante de esta med.ida, ajuste el tornillo ubicado ]a part.e derecha del area del espacio libre para las rOOillas. Un ajust.e en el sentido de las manecillas del reloj alzani a] chorro y un aju ste en el scntido contIano alas manecillas d~J reloj bajara el chorro. Para lograr e] mejor ajust.e, el chOTTO dehe caer al est.anque aproximadamente un 6 1/2 pulg. 1165 mm) riel grifo en la inclinaci6n hacia a bajo del estanque. NOTA: Si ocurre un f1ujo continuo al fin del ciclo del compresor, gire el control del agua fria (Elemento 37) una cuart.a vue1ta en el sentido contrario alas manecillas del reloj. 9) Reemplace el panel frontal asegurando que la envoltura metslica estA bien sujetada adentro de la cubierta superior. Reemplaee todos los cuatro tornillos previamente retirados. CLEANING Wann, soapy water or mild household deaning producLc; can be used to clean the exterior panels of the EZ coolers. Extra caution should be used to clean the mirror finished stainless steel panels. They can be easily scratched and should only be deaned with mild soap and water or Windex glass cleaner and a dean, soft cloth. Use of harsh chemicals or petroleum based or abrasive cleaners will void the warranty. LIMPIEZA Se puede usar agua tibia enjabonada 0 un producto no abrasivo de limpieza para limpiar 10s paneles exteriores de los enfriadores EZ. Delle usar mucho cuidado al limpiar los paneles de acero inoxidable de acabado espejo. Es muy facil rayarlos y unicamente delle limpiarse con jab6n no abrasivo y agua 0 con cl limpiador de vidrios Windex y un patio limpio y suave. El uso de productos quimicos 0 limpiadores abrasivos 0 aquellos basados en pet.r61eo anulara la garantfa. /'~~." I "__ '....... l--~.F~~!~}' I ,)?"j';C(f:t.(__ s M INSTALLATION DES SUPPORTS DE SUSPENSION ET DU SIPHON 1) Retirez Ie support de suspension fixe au dos du refroidisseur en retirant. une (1) vis. 2) Muntez Ie support de suspension comIDe indique dans la figure 2. REMARQUE: Le support de suspension doit. etre accroche siiremenL Renforcez Ie soutjen du mur par l'ajout d'un element porteur fIxe si Ie mur ne peut pas, a Iui tout seul, offrir un soutien suffisant.. Fixez Ie support au mur en utilisant des trous de fixation de 6 pouees 1;4 de diametre. IMPORTANT: lIne distance rle S a 7 pouces (150 mm) entre le rour et l'axe du siphon doit. etre respectee POUf assurer une pose correcte. INSTALLATION DU REFROIDISSEUR 3) Pendez Ie refroidisseur au support. de suspension. Assurez-vous que Ie support est correctement insere dans les emplacements au dos du refroidisseur, comme indique dans la figure 2. 4) Retirez les four (4) vis main tenant en place ]e panneau front.al au bas du refroidisseur. Retirez Ie capot inferieur en tirant vers Ie bas et mettez-le de cote. 5) Reliez l'aIiment.ation en eau - R~ferez-vous a la rcmarquc 4 des Instructions Generales. 6) Me:t.t~z ~n phu-:e: 1~ siphon. Retirez l't':croll coulissant et Ie joint statiqu~ du siphon et instHllez-les sur In. conduit.e residuaire du refroidisseur en verifiant hien que l'extremite de la conduit.e residuaire enlre dans Ie siphon. lnst.allez l'ecrou coulissant et. Ie joint st.atique au siphon et. serrez fort.ement.. IMPORTANT: Au cas ou il serait necessaire ele couper Ie drain, deserrez la vis situee sur ]a gaine noire en caou tchouc et retirez Ie tu he, puis verifiez qu'it n'y a pas de fuit.es avant de remont.er. 7) Branchez l'alimentation electrique. DEMARRAGE Voir egalement Ie chapitre Instructions Generales 8) La pression de 13 vapeul. a ere reglee en usine a 35 psi. Si ]a pression fournie varie fortement de cette valeur, aju stez la vis situee sur l'articulation droite de la zone de degagement. Le reglage dans Ie sellS des aiguilles d 'une montIe augmente Ie jet, et. dans Ie sens inverse Ie diminue. Pour un meilleur reglage, le jet doit frapper Ie hassin a une distance d'environ 6 pouees et demi (165 mm) du barboteur sur la pente descendant.e du bassin. REMARQUE: Si un not continu se declenc.he a la fin du cycle de compression, toumez Ie Contr6le de refroidissement (Element 37) d'un quart de t.our dans Ie sens inverse des aiguilles dune montre. 91 Remettez Ie panneau front.al en place en veril18nt que le couvre-joint met.allique est. bien inst.alle a l'interieur de l'enveloppe de protection superieure. Revissez les four vis otees precedemmenL BLK ENTRETIEN Utili..,r de I'eau tiede SSlvonneuse ou des produits de nettoyage domestiqucs doux pOUT net.toyer les panneAUX exterieurs des refroidisSf':'urs EZ. Une prudence supplementaire est require lors du nettoyage du miroir ou des panneaux inox. Ces elements peuvent se rayer facilement et doivent etre uniquement nettoyes a l'aide de SBvon doux et d'eau ou de liquide nettoyant pour vitres Windex et. d'un chiffon doux et propre. L'utilisation de produits chimiques COITosifs et de nettoyant.s abrasifs ou derives du pH-role annulera la garantie constructeur. ..fL. ~6 5. l r3 ZU__ \~/ Page 3 ] I ~TL~Ol .~- _ l= I SOlEN..O.."" I ~~VE~ WIRING DIAGRAM EJ ESQUEMA que AIAMBRA DIAGRAMME qui TELEGRAPHIE ! Jt~ WHT 97828C (REV. H -10/03) EZF(S)TL8*lA EZF(S)TLR8*lA EZF(S)TLVR8*lA EZFTLRVR8*lA EZF(S)TL8_2JO LZF(S)TL8*lA LZF(S)TLR8*lA LZF(S)TLVR8*lA Service Instructions Lower and Upper Shroud To access the refrigeration syst.em and plumbing connections, remove four screws from bottom of cooler to remove the lower shroud. To remove t.he upper shroud for access to t.he pushbars, regulator, solenoid valve or other components loc..ated in the t.op of t.he unit, remove lower shroud, disconnect. drain, remove four screws from tabs along lower edge of upper shroud, unplug two wires and water tube. Bubbler To remove the bubbler, remove four screws that attach basin to upper shroud. Loosen locknut below the basin and remove bubbler. Regulator Holder Regulator holder snaps into the upper shroud. Separnte two tabs to remove. Switches Behind the Push Bar The regulator. It.em II, in an EZ cooler is always held fully open by the use of a single regulator nut. Water is not dispensed until the pushbar is depressed to activate a switch which then opens a solenoid valve. When installing the regulator nut, Item 44, the regulator spring must be depressed while turning the nut. Single bar units will have the same wiring as side push bar units hut will not have the ext.rn le~rls ~u~r:hed t.o sirlehAfS. To remove sirleh~rs, from the insirle mmpress t.he flared tabs and pull out cRrefully To reinstall side pushbars, t.he front of the pushhar is inserted first. While keeping the switch rlepresserl, snap the rear of the pushhar int.o posit.ion Atienda a Instrucciones Las cubiertas inferiores y superiores Pam obtener acceso a1 sistema de refrigeracion y las oonexiones de plomeria, retire euetro tornillos de la pHrte inferior del enfriador para asi poder retirar la cubierta inferior. Para retirar Ie cubierta superior para obtener acceso a las barras lOpelS de empuje, regulador, 1a valvula del solenoide U otros cornponent.es uhicados en la parte superior de la unidad, retire la cuhierta inferior, desconecte el tuba de desague, retire cuatro tornillos de las lenguetas a 10 largo del borde inferior de Ia cubierta superior, desenchufe dos cables y la tuheria de agua. Grifo Para retirar el grifo. retire cuatro tomitlos que conectan el estanque a la cubierta superior. Suelten la tueca debajo del estanque y retire el griCo. Sujetador del Regulador Sujetador del regulador se conecta mediante presion a la cu bierta. Separe dos lenguetas pam retjrnr. Interruptores detras de la barra tope de ernpuje El enfriador EZ es parecido a un sensor fotoeIectrico en que el regulador siempre esta completamente ahierto pero no surte el ague hasta que la barra tope se empuje. Se escucham un sonido de chasquidos al activar el interruptor y 1a va.lvula del solenoide. Una sola tuerca del regulador mantiene abierto el regulador en todo momenta. AI instalar Ia tuerca, es necesario presionar el resorte del regulBdor mient,ras giro 13 tuerca. unidades con una sola barm tendrnn el mismo cableado que las unidades con barms topes leterales pero no tendran los cables extras conectados a las harms latereles. Para retireI' las barras laterales, desde el interior, hay que contraer las lengOetas acampanadas y retire cuidadosamente. Para reinstalar las harms topes laterales, se debe introducir la. parte frontal de las barras prirnero. Con el interruptor presionado, encaje con un chasquido la parte posterior de la barra tope en la posicion correcta. Entretenir des Instructions Enveloppes de Protection Superieure et Inferieure Pour accedeI' au systeme de refrigeration et aux mccords de plomberie, retirez les four vis situees au bas du refroidis..c;eur pour retirer I'enveloppe inferieure. Pour retirer l'enveloppe superieure afin d'avoir acces aux boutons-poussoir, au reguIateur, e l'eIectrorobinet ou a t.out autre composant situe au sommet de l'unite, retirez l'enveIoppe inrerieure, deronnectez Ie drain, retirez les quatre vis des pattes situees Ie long de I'an~te inferieure de l'enveloppe superieure. et debranchez les deux cables ainsi que Ie raccordement en eau. Barboteur Afm de retirer Ie barboteur, retirez les quatre vis maintenant en piece l'enveloppe de protection superieure. 97828C (REV. H - lOj03) Page 4 It ;, <, /' Bubbler y 3~ 'V340'53 9 7~' 4 FIG. 3 2 7 Porte Regleur Le porte regleur s'encastre dans l'enveloppe. Separez les deux pattes pour le retirer. Interrupteurs derriere Ie bouton-poussoir Le refroidisseur EZ a un fonctionnement similaire a celui dun capteur phot~ e:lectrique. dans Ie sens oil Ie regleur est toujours completement ouvert mais ne dispense de l'eau que lorsque 1'0n pres..o;;e Ie bouton~pous..c;oir. Un c1iquetis se produit quand l'interrupteur et l'e}ectrorobinet se meltent en marche. Un seul ecTOU de regIeur maintient Ie regleur en position ouverte en permanence. Lors de l1nstaUation de l'~ou, Ie ressort de detente doit ~tre en position reIAch~ pendant Ie reglage de l'ecrou. Les unites a une barre JXls..c;&tent. Ie meme cabL'lge que les unites a boutons- poussoir lateraux mais ne possedent pas les connections supplementaires attachees aux barres lateraIes. Afin de retireI' les barres laterales, pressez les pattes evasees de I'interieur et tirez doucement. Pour rein staller les barres laterales, la partie avant est d'aboro inseree. En gardant l'interrupteur relache, encastrez l'arriere du bouton~poussoir en position. EZF(S)TL8*lA EZF(S)TLR8*lA EZF(S)TLVR8*lA EZFTLRVR8*lA EZF(S)TL8_2JO LZF(S)TL8*IA LZF(S)TLR8*IA LZF(S)TLVR8*IA 45 22,23 &24 41 ____10 Basin Estanque Bassin BUBBLER DETAIL DETALLE DEL GRIFO DETAIL DU BARBOTEUR NOTE: When installing replacement bubbler and pedestal, tighten nut (Item 10) only to hold parts snug in position. Do Not Overtighten. NOTA: Al instalar el grifo y pedestal de reemplazo, apriete la tuerca (elemento 10) unicamente para mantener las piezas en una posicion adjustada. No de de apretarse demasiado. REMARQUE: Lors de L'insta1lation du barboteur de remplacement ou du sode, serez la vis (element 10) afin de maintenir les elemants en place. Ne Pas SerreI' Trop Fortement. 49 Basin Estanque Bassin ------ .-~--:o VANDAL RESISTANT BUBBLER DETAIL DETALLE DEL GRIFO RESISTENTE AL VANDALISMO DETAIL DU BARBOTEUR RESISTANT AU VANDALISME FIG. 4 Page 5 97828C (REV. H -10/03) EZF(S)TL8*lA EZF(S)TLR8*lA EZF(S)TLVR8*lA EZITLRVR8*lA EZF(S)TL8_2JO LZF(SITL8*lA LZF(S)TLR8*lA LZF(S)TLVR8*lA 2 7 When provided __________ _ / Cuando provisto l' Si Fourni 1 I:v:v:r ~~ \~/~---- 6 4 3 5 FIG. 5 @ WATERSENTRY Filter Detail @ Detalle WATERSENTRY Filtro @ Description W A TERSENTRY Filtrage WATERS ENTRY. FILTER PARTS LIST LISTADE P1EZAS DEL FlLTRO USTE DES PIECES DU (See Fig. 5) (Vea Ia Fig. 5) FILTRE (Voir Fig. 5) ITEM NO. PART NO. DESCRIPTION DESCRlPCI6N DESCRIPTION 1 51294C Filter Head Assy. Ensamblado de la Cabeza del Filtro Ens. de rete de filtre 2 70792C Screw #8-18 x .75 PH Tomillo #8-18 x .75 PH Vis #8-18 x .75 hp 3 70823C Fitting - SuperSffll 3/8" pO rom) Accesorio - Supen;eUo 3/8" (IOmm) Rar.cord - Superseal 3/8" (lOmm) 4 70822C Fitting - Superseal 3/8" (6 mm) Accesorio - Supersello 1/4~ (6 rom) Raccord - Superseal 1/4" (6mm) 5 51299C Filter Assy Ensarnblado del Filtro Ens. mtre 6 70818C Elbow - 3/8" (lOmm) Codo - 3/8" (10 mml Coude - 3/8'" (10mm) 7 22490C Bracket Fijador Support 97828C (REV. H - lO/03) Page 6 EZF(S)TL8*lA EZF(S)TLR8*lA EZF(S)TLVR8*lA EZITLRVR8*lA EZF(S)TL8_2JO LZF(SITL8*lA LZF(S)TLR8*lA LZF(S)TLVR8*lA Switch Activation Note: Only side push activation is shown. Front push works the same. Detalle de la activaci6n del interruptor Nota: Lateral presion activacion que se muestran. Frontal presion es la similar. Description de l'activation de l'interrupteur Remarque: Laterel puossoir activacion que des indique. Face puossoir des semblable. Open Switch Detail Detalle Interruptor abierto Description Interrupteur en position Marche FIG. 6 Closed Switch Detail Detalle Interruptor cerrado Description Interrupteur en position Arret Page 7 97828C (REV. H -10/03) EZF(S)TL8*lA EZF(S)TLR8*lA EZF(S)TLVR8*lA EZFTLRVR8*lA EZF(S)TL8_2JO LZF(S)TL8*lA LZF(S)TLR8*lA LZF(S)TLVR8*lA 115V PARTS LIST/ 115V LISTA DE PIEZAS/ 115V LISTE DES PIECES ITEM NO. PART NO. 1 111411443890 2 56005C 3 35948C 4 35949C 36089C 5 36161C 36162C 6 55999C 7 56002C 56074C 8 56118C 9 56182C 10 75580C II 61315C 12 50986C 13 27846C 14 27847C IS 36159C 36160C 35980C 16 30664C 17 70018C 18 31490C 19 70009C 20 75583C 21 27862C 27864C 28359C 27852C 27854C 28348C 22 40319C 23 50171C 24 50314C 25 62152C 66655C 26 66703C 27 101516143550 28 100806740570 29 19037000 * 30 36094C 31 36084C 32 35768C 33 66576C 34 66720C 35 70444C 36 55001109 37 31513C 38 66534C 39 70002C 40 56011C 41 55997C 42 36158C 43 2840IC NS 75532C 44 56082C 45 56073C 46 35981C 47 56092C 48 100322740560 49 45392C 50 15009C 51 45463C 52 66595C 53 6672IC 54 70682C NS 28020C See Filter Ta hIe DESCRIPTION Screw - #8-36 Tti-Iobed Shroud - Upper Switch - Electrical Wiring Hamess(Front. Side Push) Wiring Harness(Front Push) Wire - .Jumper (White) Wire - .Jumper (Rl~}(~k) Pushlmr - Front Pushbar - Side Pushhar - Filler Side Dmin Fitting Adapter - Drain Nut Lock 3/8 x 18 Regulator Holder - Regulator Shroud - Fan Top Shroud - Fan Bottom Power Cord EZTL Power Cord EZTLR Power Cord L/R Fan Blade Hex Nut - Fan Blade Fan Motor Screw - Fan Motor Elbow - ,John Guest Wmpper - St.Hinlc&<c; Wrapper - Light Grey Wrapper - Mirror Finish Wrapper - Stainles.<; W /0 Louvers Wmpper - Light Grey w/o Louvers Wrapper - Mirror wIn Louvers Fit.ting - Orifice O-Ring Orifice Flow Straight.ener Condenser (4 GPH) Condenser (8 GPH) Drier Stud - Compressor Mtg. Grommet - Compressor Mtg. Clip - Compres..'IDr Mtg. Compressor SeIV _ Pak EMI70HNR Relay Cover - Relay Heat Exchanger Drain Tube EZSTL Clamp - Drain Basin - Stainless Steel Cold Control Evaporotor Assembly Screw - #10 x 1/2" Lg. HHSM Housing Assembly Pedestal Overload Hanger Bracket Screw. #10-16 x .63 THSM Nut - Regulator Bubbler Assembly Valve - Solenoid Poly tubing (Cut to lengthl Gasket - Black .68 x 1.03 Body. Bubbler Nipple - Buhhler Waste line AsS)". TL Tube - L/Refrig. to TL Drain Tube EZDTL Tee 1/4 Wrapper - Filler (not shown) Water Filter Ki t (When Provided) DESCRIPCION Tomillo - #8-36 triI6bulo Cubierta - Superior Interruptor - Electrico Haz de hilos(Frontal Lateral Presion) Haz de hilos(Frontal Presion) Cable - Puente (8Ian("..o) Cable - Puente (Negrol Barra de presion - Fmn tal Barra de presion - Lateral Barra de presion - Llenador Lateral Adaptador - Tuba de desagiie Adaptador - desagiie Rel.encion de tuerc..H de 9.5mm x 4Scm Regu lOOor Sujetador - Regulador Cubiert.-'1 - Part.e superior del ventilndor Cuhiert.a . Parte inferior del ventilador Cahle eleclrico EZfL C:::lhle elee-trim EZTI.R Cable electrico L/R Paleta del ventilador Tuerca Hexag,onal- Paleta del ventilador Motor del vent.ilador Tomillo - Motor del ventilador Codo - John Guest Envolturn - Acero inoxidahle Envolt.ura - Gris daro Envoltura - Especular Envoltura - Acero inoxidable sin Celosias Envoltura - Gris claro sin Celosias Envoltura - Especular sin Celosias Adaptador - Orificio Aro torieo Rectificador de llujo - Orificio Condensador (4 GPH) Condensador (8 GPHI Secador T:::lC}uet.e - Montaje cie Compresor Ojal - Montaje de Compresor Pinza - Montaje de Compresor Compresor Paquete de servicio EMl70HNR Rele Cu bierta - Rete lntercambiador termico Tuba de desagiie EZSTL Abrazac:lera - Tubo de desague Estanque - Acero inoxidable Control del enfriamiento Ensamblaje del Evapomdor Tornillo - # 10 x 1.27cm Gde. Cabeza I Ensamblaje de alojamiento Pedestal Sohrecarga Soporte colgante Tornillo - #10-16 x .63 Cabeza Avellanada Tuerr;:! - Regulador Ensamblaje del Grifo Valvula - Solenoide Tuberia de polipropileno (Para cortar at largo) Obturador - Negro 0.68 x 1.03 Cuerpo - Grifo BoquilJa - Grifo Malgast,e la Asamhlea de la Linea TL Eltullo - L/Refrig. a TL Tullo de Desague - EZDTL La te 1/4 EnvolturaL lerrador Ins) Kit de Filtro de Agua (Cuando provistoJ DESCRIPTION Vis - #8-36 Trilobee Enveloppe de Protection - Superieure Interrupteur - EIectrique Cablage Electrique(Face Laterel Poussoir) CAhlage Elec.ttique(Face Poussoir) CH hie - Cr.ivalier (Blanc) Cable - Cavalier (Noir) Bouton-poussoir - Face Bouton-pou ssoir - Lateml Bouton-poussoir - Cote du Bourrage Raccom - Drain Arlapteur - Drninage Frein d'Ecrou 3/8 X 18 Regleur Porte Regleur Enveloppe de Prot.ection Sommet du Ventilateur Enveloppe de Protection - Base du Ventilateur Cordon d'Alimentation EZTI.. Cordon d'Alimentation EZfLR Cordon d'Alimentation L/Refrigerant Helice de Ventilateur Ecrou Hexagonal - Helice du Ventitateur Moteur du Ventilatcur Vis - Mot.eur du Ventilateur Coude .John Guest Couvre-joint - Inox Comrre-joint - Gris Clair Couvre-joint - Finition Medaille Couvre-joint - lnox sans Aernteur a lames Couvre-joint - Gris clair sans Aerateur a lames Couvre-jolnt - Finition MenailJe Aernteur A l:::lmes Raccord - Orifice ,Joint Torique Stabilisateur d'Ecoulement- Orifice Condenseur (4 GPH) Condenseur (8 GPH) Deshydrateur Goujon - Montage du Compresseur .Joint d'etancheite - Montage du Compresseur Clip - Montage du Compresseur Kit dEntretien du Compres.."ieur EMl70HNR Relais Coiffe - Relais Echangeur Thermique Tu be de Drainage EZ8TL Collier - Drain &'1sin - Inox Contmle de Refmidissement Ensemble Evaporateur Vis - #10 x 1/2. Lg. Tete Hexagon:::lle Ensemble Carrosserie Socle Surcharge Support de suspension Vis - # 10-16 x .63 Tete Fraisee Ecrou - Regleur Ensemble Barhoteur Electrorobinet Poly tube (Ajuste a 1a longueur souhaitee) .Joint Statique - Noir 0.68 X 1.03 Corps - Barboteur Nipple - Barlloteur GaspiUer TL d'Assemblee de Ligne Le tuhe - Ie L/Refrig. a TL Canalisatjon - EZDTL Tee 1/4 Couvre-joint - Cote du Kit de Filtrage d'Eau ISi Fouroi) 230V PARTS LlST/ 230V LlSTA DE PIEZAS/ 230V LlSTE DES PIECES ITEM NO. PART NO. DESCRIPTION DESCRIPCION DESCRIPTION 15 36066C Power Cord Cable electrico Cordon d'Alimentation 36067C Power Cord Non-Refrigerat.ed Cable electric.o L/R Cordon d'Aliment.ation L/R 18 31431C Fan Motor Motor del ventilador Moteur du Ventilateur 26 66703C Drier Secador Deshydrateur *30 36068C Compressor Serv. Pak (23Ov 150Hz) Compresor Paquete de selVicio (230vj50Hz) Kit d'Entretien du Compresseur (23Ov/50Hz) 42 36195C OVerload (23Ov 150HzI Sobrecarga (230v 150Hz) Surcharge (23Ov 150HzI 31 36050C Relay Rete Relais 46 36051C V~1ve - Solenoirl ValvulA - Solenoide Electromhinet NS 28030C Brkt - Power Inlet Soporte - Entrada De Electrico Support - Entree d'aliment.ation NS 35826C Inlet Power Entrada De Electrico Entree d'alimentation .INCLUDES RElAY &: OVERWAD. IF UNDER WARRANTY, REPLACE WlnI SAME COMPRESSOR USED IN ORIGINAL ASSEMBLY. NOTE: All COI'rel!lP)ndence pertaining to any of the above water cool- ers or orders for repair parts MCST inclu(~ Model No. and Serial No. of cooler, name and part number of replsceIIJent part. .INCLUYE REL~ Y SOBRECARGA. SI ESTA BAJO GARANTIA, REEMPLACE CON EL MISMO COMPRESOR USADO EN EL ENSAMBLADO INICIAL NOTA: Toda 1a correspondencia relacionada con el enmador de agua anterior 0 con una orden de reparacian piezas DEBERA incluir el nUmero de modelo y nlime:ro de sene del mfriador, el nombre y mimero de pieza. de la pieza de repuesto. rRJNJ'F.D IN U.SA. IMT'RF.SO EN LOS P;,F..U,U 'MT'RlMt. ^UX Jl:,.U REPAIR SERVICE INFORMATION TOLL FRRF. NUMBER 1-800-260-6640 NCMERO GRATIS DE SER\1CIO 1-800-260-6640 INFORMATIONS POL"R LE SERVICE PAR Nl;MERO SANS fRAlS 1-800-260-6640 .COMPREND RElAlS ET SURCHARGE. SI SUUS GARANTlE, REMPLACEZ AVEC LE MtME SURPRESSEUR QUE CELUI unLlSt ORIGlNALEMENT, NOlE: Toute corre6pOfXlance au sujet des refroidisseurs d'eau courante ou toutl> commande de pi~ce de rechange DOlT indure Ie numero de modele et le nu:mero de sene ctu refroidisseur ainsi cpe Ie nom et. Ie numero de piece it. remplacer FOR PARTS. CONTACT YOUR WCAl DlSTRIBUI'OR OR CAU. 1.800.323.0820 PARA PlEZAS, CONrACTE A Sr.; DlSTRIBUDOR LOCAL 0 LIAME AL 1.800.323.0620 POCR OBTENlR DES P1tCES. CONrACfEZ VOTRE D1STRIBL:TEL;R LOCAL Or.; COMPOSEZ LE 1.800.3230620 ELKAY MANUFACTURING COMPANY. 2222 CAMDEN COURT. OAK BROOK. IL 60523 . 630.574.8484 97828C (REV. H - 10/03) Page 8 TOTO@ INSTAllATION INSTRUCTIONS Toilet Flushometer Valve TMT1 NNC Toilet Flushometer Valve TMW1 NNC > Toilet Flushometer Valve TMU1 NNC LIMITED WARRANTY TOTO warrants its products to be made of first class materials, free from defects in material or workmanship, under normal use, and to perform the service for which they are intended in a thoroughly reliable and efficient manner when properly installed and serviced, for a period of three years from the date of purchase. During this period TOTO will, at its option, repair or replace any part, or parts, which prove to be thus defective if returned to TOTO, at the customer's cost, and this shall be the sole remedy available under this warranty. No claims will be allowed for labor, transportation, or other incidental costs. This warranty extends only to persons or organizations who purchase TOTO's products directly from TOTO for the purpose of resale. . THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. IN NO EVENT IS TOTO RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY MEASURE WHATSOEVER. PRIOR TO INSTAllATION IMPORTANT: . ALL PLUMBING IS TO BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES AND REGULATIONS. . WATER SUPPLY LINES MUST BE SIZED TO PROVIDE AN AD- EQUATE VOLUME OF WATER FOR EACH FIXTURE. . FLUSH ALL WATERLINES PRIOR TO OPERATiON. The Piston Valve is designed to operate with water pressure as low as 10psi (69kPa). HOWEVER THE MINIMUM PRESSURE REQUIREDTO OPERATE THE VALVE is DETERMINED BY THE TYPE OF FIXTURE SELECTED. Consult the fixture manufacturer for pressure requirements. Pressure in excess of 100psi (690kPa) is not suitable for flushing any plumbing fixture. Most codes mandate a maximum of 80psi; Please check local code requirements. Protect the chrome or special finish of this f1ushometer. DO NOT USE TOOTHED TOOLS TO INSTALL OR SER- VICE THE VALVE. Install stop valve assembly @ and wall flange. Refer to shown rough in dimension. Thread sealing compounds should be used on male NPT threads only. For sweat solder refer to instructions in the sweat solder kit. Priorto installing the Piston FlushometerValve, install the items listed below: . Closet or urinal fixture . Drain line . Water supply line The supply piping to these devices shall be securely anchored to the building structure to prevent the installed device from unnecessary movement when operated by lhe user. Care shall be exercised when installing the device to prevent marring the exposed significant surface. 1. M/N 4-1/4'(10. /S(;m) MAX 5-1/4"(13.1cm) n ~ 2. 3. 4. Tube Nut <&ill> FrictIon Wit'6her W-- ~~:~;; F Spud Nut Slip GasAel Rubber Gasket Spud Escutcheon Prior to inserting the flushometer valve tailpiece @ into the stop valve, be certain that the a-ring seal @ is located in the O-ring seal groove at the end of the tailpiece, and the locking nut @ and locking snap ring @ are located as shown. Care should be taken not to damage the a-ring when inserting the tailpiece into the stop valve. If lubrication is needed, wetting the a-ring with water will be sufficient. Insert the f1ushometer valve tailpiece @ into the stop valve @ and hand tighten the lock nut @ to the stop valve. Plumb the entire unit. Determine the length of vacuum breaker tube <V required to join the f1ushometer valve and fixture spud. Cut the vacuum breaker tube, if required, to this length. Assemble the vacuum breaker tube assembly and spud nut assem- bly to the f1ushometer valve and fixture spud. 5. Hand tighten the spud nut and vacuum breaker tube nut to the fixture and flushometer valve. Align and plumb the valve assembly. Tighten the fixture spud nut, vacuum breaker tube nut, and lock nut with a wrench. 6. 6a. 7. 8. Before the water supply is turned on, be sure all stop valves to the flush valves are closed off tightly. The stop valves can be opened and closed by using the adjustment screw located at the center of the stop valve cap @, behind the adjustment screw cover if already installed. Stop valve ad- justments can only be made by using the adjust- ment screw. If for any reason, it becomes neces- sary to remove the stop valve cap @, be certain that the water is shut off at the main supply valve. For new installations, we recommend the follow- ing steps: Shut off stop valve and remove f1ushometer cover. Lift out the piston valve. Install the flushometer cover and open the stop valve to flush the line of any debris and sediment. After completion, shut off the stop valve, remove the flushometer cover and reinstall the piston valve. Reinstall the f1ushometer cover securely. Open the stop valve and activate the flushometer valve. Flushometer valves are preset for fixture volume as marked on the valve cartons. The valve does not require adjustment for variations in water pressure within its operating range. To set the flushometer valve for proper operation, open the stop valve completely by turning the adjustment screw and flush the Flushometer valve several times. Gradually adjust the stop valve down, us- ing the adjustment screw, so that the rate of wa- ter flow into the fixture is not excessive, yet is sufficient to adequately evacuate the waste. The final setting for urinals should be such that the fixture will not overflow when the valve is actu- ated several times in succession. The stop cap screw cover should be replaced and tightly secured after final adjustments have been made. Specifications Flush volume: TMT1 NNC - 6.0LPF (1.6GPF) TMW1 NNC - 13.3LPF (3.5GPF) TMU1 NNC - 3.8LPF (1.0GPF) Protect the Chrome or Special finish of the f1ushometer. DO NOT USE TOOTHED TOOLS TO INSTALL OR SERVICE THE VALVE. A non-hold open feature is standard on these valves. Sweat Solder Adapter Installation Instructions Step NO.1 Measure distance from finished wall to center line of fixture spud; cut water supply pipe 1-1/4" shorter than this measurement. Chamfer 0.0. and 1.0. Step No.2 Slide threaded adapter onto supply pipe until shoulder stops on end of pipe. Then sweat-solder the adapter to water supply pipe. Step NO.3 Measure from finished wall to first thread of adapter for length of chrome tube. Cut chrome tube at this length ..x..... G:: OF FIX~lJRE 'TSPUD --- I 11/4M WATER SUPPLY PI~E FINISHED WALL Step No.4 Slide wall escutcheon over chrome tube and slide both chrome tube and wall escutcheon over supply pipe pushing the wall escutcheon all the way to the wall. Step No.5 Screw control stop onto water supply pipe adapter. Troubleshooting Guide Valve will not operate. Valve does not shut off. Not enough water to fixture. Too much water for fixture; noisy flush. Lever assembly leaks. @ TOTO~ Water supply is shut off. Turn on water supply and open control stop. Dirt in Pisto~ypass hole. _ _ _ _ _ _ @ Clean bypass groove by flushing awat debris:..... _ _ _ Dirt or debris at valve seat or sealing-area. Clean valve seat and clean piston. replace seat seal if needed. Wrong f1ushometer valve unit Check fixture requirements. installed. Install proper flushometer valve unit. ----------------------------------- Control stop improperly adjusted. Adjust control stop -------------- --------"-------------- Piston is damaged. Replace Piston. ----------------------------------- Piston Stroke is too short. Turn Piston Adjustment Screw counter-clockwise. Wrong f1ushometer valve unit Check fixture requirements. installed. Install proper f1ushometer valve unit. ----------------------------------- Control stop improperly adjusted. Adjust control stop by turning the screw clockwise. ----------------------------------- Piston Stroke is too long. Turn Piston Adjustment Screw clockwise. Lever nut is loose. Tighten nut. Fiber washer is damaged. Replace washer. U-packing is dirty. Disassemble lever & clean U-packing. U.S, Subsidiary: TOTO U.S.A., Inc. 1155 Southern Road, Morrow, GA 30260 Tel. (800) 877-1541 Fax (770) 961-9646 Printed in the U.S.A. by TOTO LTD. 04/04 OGU300 1 04/04 ,;\;;"",,,"".;:~'.,,,';O;=,.;.,,,,.~''f':'~~-~=~~lJIif~, ,.~,., "",;~".-";,,,,,,,~,,,,,,,,,,=,,,,,~,-,".-,,,.-_-,,"."_c.-~'~.'" - '-r'-,.",:,'",.:,",,,,,,,,,_"l,",''''*.'''-'~'''''.'''''''"~";''~:'-~'''''"''':''''''-." ."